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68 | l&l<br />

The main pyramid in Chechen Itza<br />

ancient Mayan city. Yucatan, Mexico<br />

Focus on Mexico<br />

Globalization has created the opportunity for Mexican converters to improve their businesses and drive<br />

towards increased product quality. Danielle Jerschefske reports<br />

Competition is more intense than ever. Success calls for high<br />

productivity, regular investment, consistent quality control<br />

and more. All of the fastest growing and most profitable label<br />

companies have learned to balance these demands, including<br />

many of Mexico’s label converters. Through diversification,<br />

standardization and alliances, Mexico has a competitive force<br />

of label printers, eager to improve, and planning for growth.<br />

Jose Luis Bezaury, CEO of Litoplast, a division of Grupo<br />

Colibrí, has been in the industry for over 40 years. He<br />

believes globalization has ‘forced the industry to deal with<br />

the expanding world by commanding businesses to invest in<br />

technology and employee training. This, in turn, has helped<br />

Mexican companies learn to compete with outside competitors<br />

that had greater advantages such as variety, pricing, quality<br />

and other manufacturing virtues that the Mexican industry had<br />

previously lacked.’<br />

1994 marked a difficult period for the nation when it went into<br />

a deep recession for nearly two years. Yet, those pressures<br />

provided opportunity to those with a plan, and in 2009 Mexican<br />

converters are again rising to the challenge.<br />

Diversification and investment<br />

According to the 2008 Label Converting in North America<br />

market survey published by L&L, shrink sleeve production<br />

in the region has increased 5 percent in the last two years.<br />

20 percent of respondents said that they are manufacturing<br />

shrink sleeve labels. Homing in on the Mexican market, the<br />

percentage of converters producing shrink sleeves appears to<br />

be much higher than in the US and Canada. 75 percent of the<br />

converters interviewed for this article offer shrink sleeve labels<br />

within their product portfolio.<br />

Far ahead of the recent growth spurt in shrink sleeve labels,<br />

Litoplast, traditionally a cut & stack offset printer, moved into<br />

shrink production in 2002. Jose Luis Bezaury says, ‘I saw the<br />

market was moving from cut & stack offset labels towards film<br />

flexographic labels and realized that it was time to expand<br />

into another technology. So we invested in a fully loaded<br />

20in, 8-color all UV sleeve machine.’ Since then, Bezaury has<br />

purchased three more presses to build the flexo side of the<br />

business to equal sales to the offset.<br />

A supplier to a large food chain in Mexico, Bezaury has seen<br />

the benefits of flexo and believes this is the way forward. ‘We<br />

plan to expand flexo significantly over the next year or two,’ he<br />

adds.<br />

A young company at three years old, Promographics opened<br />

business as an in-house packaging supplier for a local hair<br />

cosmetics company. Producing appealing and complex 16<br />

pt cardboard boxes at 2-300 ft/min on a water-based Nilpeter<br />

press, managing director, Ricardo Villar saw the value he could<br />

bring his customers by offering label production. ‘In moving<br />

into the label market we now offer a turnkey solution to our<br />

customers,’ Villar says.<br />

To diversify into label production as a complementary<br />

offering, Promographics invested in an FB Nilpeter, all GEW<br />

UV flexo press to print film for shrink sleeve labels, and a<br />

Karlville seaming machine and cutter. ‘Already having Nilpeter<br />

flexo technology, it was natural for us to expand with the same<br />

brand,’ Villar explains. Since this investment, Promographics<br />

has grown its shrink sleeve business to be a quarter of total<br />

production, while the rest remains in boxes and PS labels and<br />

pouches.<br />

Not only has this expansion provided a turnkey solution to<br />

its main customer, but has helped increase business outside<br />

of the health and personal care industry. ‘In the next few years<br />

Labels&Labeling

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