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68 | l&l<br />
The main pyramid in Chechen Itza<br />
ancient Mayan city. Yucatan, Mexico<br />
Focus on Mexico<br />
Globalization has created the opportunity for Mexican converters to improve their businesses and drive<br />
towards increased product quality. Danielle Jerschefske reports<br />
Competition is more intense than ever. Success calls for high<br />
productivity, regular investment, consistent quality control<br />
and more. All of the fastest growing and most profitable label<br />
companies have learned to balance these demands, including<br />
many of Mexico’s label converters. Through diversification,<br />
standardization and alliances, Mexico has a competitive force<br />
of label printers, eager to improve, and planning for growth.<br />
Jose Luis Bezaury, CEO of Litoplast, a division of Grupo<br />
Colibrí, has been in the industry for over 40 years. He<br />
believes globalization has ‘forced the industry to deal with<br />
the expanding world by commanding businesses to invest in<br />
technology and employee training. This, in turn, has helped<br />
Mexican companies learn to compete with outside competitors<br />
that had greater advantages such as variety, pricing, quality<br />
and other manufacturing virtues that the Mexican industry had<br />
previously lacked.’<br />
1994 marked a difficult period for the nation when it went into<br />
a deep recession for nearly two years. Yet, those pressures<br />
provided opportunity to those with a plan, and in 2009 Mexican<br />
converters are again rising to the challenge.<br />
Diversification and investment<br />
According to the 2008 Label Converting in North America<br />
market survey published by L&L, shrink sleeve production<br />
in the region has increased 5 percent in the last two years.<br />
20 percent of respondents said that they are manufacturing<br />
shrink sleeve labels. Homing in on the Mexican market, the<br />
percentage of converters producing shrink sleeves appears to<br />
be much higher than in the US and Canada. 75 percent of the<br />
converters interviewed for this article offer shrink sleeve labels<br />
within their product portfolio.<br />
Far ahead of the recent growth spurt in shrink sleeve labels,<br />
Litoplast, traditionally a cut & stack offset printer, moved into<br />
shrink production in 2002. Jose Luis Bezaury says, ‘I saw the<br />
market was moving from cut & stack offset labels towards film<br />
flexographic labels and realized that it was time to expand<br />
into another technology. So we invested in a fully loaded<br />
20in, 8-color all UV sleeve machine.’ Since then, Bezaury has<br />
purchased three more presses to build the flexo side of the<br />
business to equal sales to the offset.<br />
A supplier to a large food chain in Mexico, Bezaury has seen<br />
the benefits of flexo and believes this is the way forward. ‘We<br />
plan to expand flexo significantly over the next year or two,’ he<br />
adds.<br />
A young company at three years old, Promographics opened<br />
business as an in-house packaging supplier for a local hair<br />
cosmetics company. Producing appealing and complex 16<br />
pt cardboard boxes at 2-300 ft/min on a water-based Nilpeter<br />
press, managing director, Ricardo Villar saw the value he could<br />
bring his customers by offering label production. ‘In moving<br />
into the label market we now offer a turnkey solution to our<br />
customers,’ Villar says.<br />
To diversify into label production as a complementary<br />
offering, Promographics invested in an FB Nilpeter, all GEW<br />
UV flexo press to print film for shrink sleeve labels, and a<br />
Karlville seaming machine and cutter. ‘Already having Nilpeter<br />
flexo technology, it was natural for us to expand with the same<br />
brand,’ Villar explains. Since this investment, Promographics<br />
has grown its shrink sleeve business to be a quarter of total<br />
production, while the rest remains in boxes and PS labels and<br />
pouches.<br />
Not only has this expansion provided a turnkey solution to<br />
its main customer, but has helped increase business outside<br />
of the health and personal care industry. ‘In the next few years<br />
Labels&Labeling