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Prototyping of microfluidic systems with integrated ... - DTU Nanotech

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2.2 Fluidics and micr<strong>of</strong>luidics 11<br />

2.2.1 Mixing in micr<strong>of</strong>luidics<br />

Controlling the behaviour <strong>of</strong> the fluid in micr<strong>of</strong>luidic <strong>systems</strong> includes<br />

controlling mixing <strong>of</strong> different parts <strong>of</strong> the fluid. If the mixing <strong>of</strong> a given<br />

system is not understood or well controlled, concentration measurements<br />

might be erroneous, or separation <strong>of</strong> e.g. particles in a flow might not<br />

work as expected.<br />

As shown above, micr<strong>of</strong>luidics have low Reynolds numbers, so that<br />

turbulence in the system is excluded. The absence <strong>of</strong> turbulence, like<br />

when e.g. a cocktail is shaken, makes mixing in the system difficult,<br />

since the fluctuations in the fluid particle velocities, which are needed<br />

for turbulent mixing, are largely missing.<br />

As shown in Fig. 1.1, diffusion alone will only be sufficient for <strong>systems</strong><br />

<strong>with</strong> dimensions below a certain scale, typically some 10-100 µm, if a<br />

complete mixing <strong>of</strong> the liquid is to take place <strong>with</strong>in a reasonable time<br />

frame, that is in the order <strong>of</strong> seconds. For larger <strong>systems</strong>, <strong>with</strong> channel<br />

widths <strong>of</strong> e.g. one millimeter, diffusion time rises to many minutes,<br />

which would be too long for many point-<strong>of</strong>-care <strong>systems</strong>, and longer<br />

than when using existing, macroscopic methods.<br />

In order to mix a system efficiently, the different parts <strong>of</strong> the fluid<br />

must be rearranged. If turbulence is not achievable, as in the case <strong>of</strong><br />

micr<strong>of</strong>luidics, the fluid parts can be moved by methods like chaotic<br />

advection [6], where a liquid is mixed by repeatedly laminating and<br />

folding layers <strong>of</strong> e.g. high and low concentration. In this manner, the<br />

diffusion distance is radically reduced to the order <strong>of</strong> the single layer<br />

thickness.<br />

The stirring mechanisms used in macro-scale lamination processes can<br />

<strong>of</strong>ten only be downscaled <strong>with</strong> great difficulty to be used in micr<strong>of</strong>luidic<br />

<strong>systems</strong>. Therefore, other ways <strong>of</strong> moving liquids on this scale have been<br />

found. Mixing in the <strong>systems</strong> can be made either actively or passively. A<br />

number <strong>of</strong> elegant and effective solutions have emerged in the last decade,<br />

like the passive stacked herring-bone mixer [7, 8], where ripples split<br />

and force the flow to spiral, yielding the laminated structure. Recently,<br />

Hardt et al. have made a review <strong>of</strong> passive micromixers [9].<br />

Active devices like the cross-channel mixer [10, 11] have appeared<br />

in micr<strong>of</strong>luidics, too. Here, the interface <strong>of</strong> a two-layer fluid stream is<br />

chaotically folded and stretched by a perpendicular oscillatory motion.<br />

The benefit <strong>of</strong> active mixers is the ability to continually tune the<br />

system to achieve optimal mixing for a variety <strong>of</strong> flow velocities. For<br />

passive mixers, the mixing efficiency is <strong>of</strong>ten constrained to a limited

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