Catalogue Measurement Technology ProGrit
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ZRM Reference Measuring System<br />
Referencing of Z0 levels of reference clamping systems for presses<br />
and die sets<br />
The use of reference clamping systems in the compaction process enables<br />
the consistent work with Z0 reference levels from tool design over the<br />
tool shop up to the press.<br />
The Z0 level defines in the Z direction the reference level for the clamping<br />
of the tools in the chuck. If the Z0-levels in the press are referenced<br />
to each other, the filling, compacting and ejecting positions can be exactly<br />
approached without any presetting in account of the tool dimension by<br />
the press control.<br />
The ZRM measurement system references via the precisely known punch<br />
length the Z0 levels of the reference clamping system in the accuracy of<br />
1/10 microns to each other.<br />
Adaptation to new compaction tools are only done over transmission of<br />
current punch lengths and the dunk and cut data.<br />
The transmission of the tool and compaction data can be done manually<br />
and automatically via identification system of the compaction tools (RFID,<br />
ident code, ...). The control of the press calculates out of the tool data and<br />
the reference data of the Z0 levels the new target values for filling,<br />
compacting and ejecting. The control of the compaction orders, the management<br />
of the geometry, the set up and process data can be done via a<br />
process control system (COMPACTION <strong>ProGrit</strong>) or a database. Compensation<br />
on the basis of tool rigidity (compression) and powder data can be<br />
calculated and hand over to the press control on.<br />
28 Alignment <strong>Measurement</strong> Powder Compaction 4.0