Installation Manual Truck Edition V-520 Series Single ... - Thermo King

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Release History Released (09/09) 2
This manual was written to assist with the installation of a Thermo King V-520 condenser unit with ES-300 or ES-500 remote evaporators onto trucks designed and built for refrigerated applications. Due to its complexity, you should not attempt this installation unless you: • Are an experienced mechanic. • Can safely lift 34 kilos (75 lbs.) • Are certified or trained in the repair and maintenance of transport refrigeration systems. • Have a basic understanding of electricity and electrical wiring. • Have the necessary tools and equipment to complete the installation • Have a truck body designed and built to meet the requirements of this installation. Introduction This manual is published for informational purposes only. Thermo King makes no representations warranties express or implied, with respect to the information recommendations and descriptions contained herein. Information provided should not be regarded as all-inclusive or covering all contingencies. If further information is required, Thermo King Corporation Service Department should be consulted. Thermo King’s warranty shall not apply to any equipment which has been “so installed, maintained, repaired or altered as, in the manufacturer’s judgment, to affect its integrity.” Manufacturer shall have no liability to any person or entity for any personal injury, property damage or any other direct, indirect, special, or consequential damages whatsoever, arising out of the use of this manual or any information, recommendations or descriptions contained herein. 3
Page 1: Installation Manual Truck Edition V
Page 5 and 6: Recover Refrigerant At Thermo King,
Page 7 and 8: WARNING: Never drill holes in the u
Page 9 and 10: Tips for a Successful Installation
Page 11 and 12: Required Tools 11
Page 13 and 14: Approximate Weight: ES-300 = 18 kg
Page 15 and 16: In-Cab Controller Dimensions A. 140
Page 17 and 18: Installation - Vehicle Powered Comp
Page 19 and 20: Installation - V-520 Condenser 19
Page 21 and 22: Installation - (1) ES-500 Evaporato
Page 23 and 24: Installation - (2) ES-300 Evaporato
Page 25 and 26: Cut the Hose 1. Cut the hose to pro
Page 27 and 28: Snap on the Cage 5. Snap the cage i
Page 29 and 30: CAUTION: TK 2000 Speedy Clip System
Page 31 and 32: Installation - Refrigeration Hoses
Page 33 and 34: LIS-01/CLU-2 Installation - Jet Coo
Page 43 and 44: System Leak Check and Evacuation 43
Page 45 and 46: Electrical Connections - Evaporator
Page 47 and 48: Electrical Connections - Evaporator
Page 49 and 50: Installation - Drain Hoses Single T
Page 51 and 52: Installation - Drain Hoses SPECTRUM
Page 53 and 54:
Installation - In-Cab Controller 53
Page 55 and 56:
Installation - Electric Standby Pow
Page 57 and 58:
Electrical Connections - Engine Com
Page 59 and 60:
System Charging 59
Page 61 and 62:
All mounting holes and access holes
Page 63:
Wiring Diagram and Wiring Schematic
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Installation Manual Truck Edition V-520 Series Single ... - Thermo King

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