Installation Manual Truck Edition V-520 Series Single ... - Thermo King

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Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Tips for a Successful Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 V-520 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ES-300 Evaporator Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . .13 ES-500 Evaporator Dimension and Weight. . . . . . . . . . . . . . . . . . . . . . . . . . 14 In-Cab Controller Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Installation - Vehicle Powered Compressor . . . . . . . . . . . . . . . . . . . . . . . . . .16 Installation - V-520 Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Installation - (1) ES-500 Evaporator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Installation - (2) ES-300 Evaporators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Fabricating Refrigeration Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Installation - Refrigeration Hoses to Vehicle Powered Compressor . . . . . 30 Installation - Jet Cool System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Table of Contents Installation - Refrigeration Hoses to Condenser Unit . . . . . . . . . . . . . . . . . 34 Installation - Refrigeration Hoses to Evaporator(s) . . . . . . . . . . . . . . . . . . . 38 System Leak Check and Evacuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Electrical Connections - Evaporator(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Installation - Drain Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Installation - In-Cab Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Installation - Electric Standby Power Supply (20 Models Only) . . . . . . . . . 54 Electrical Connections - Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 56 System Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 CPR Valve Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Electric Standby Power Receptacle Wiring (20 Models Only) . . . . . . . . . . . 62 Wiring Diagram and Wiring Schematic Drawing Numbers . . . . . . . . . . . . . 63 4
Recover Refrigerant At Thermo King, we recognize the need to preserve the environment and limit the potential harm to the ozone layer that can result from allowing refrigerant to escape into the atmosphere. We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere. In addition, service personnel must be aware of Federal regulations concerning the use of refrigerants and the certification of technicians. For additional information on regulations and technician certification programs, contact your local THERMO KING dealer. R-404A/R-134a WARNING: Use ONLY Polyol Ester based refrigeration compressor oil (TK P/N 203-513) in R-404A and R-134a units. DO NOT use Polyol Ester based oil in standard Thermo King units. DO NOT mix Polyol Ester and standard synthetic compressor oils. Keep Polyol Ester compressor oil in tightly sealed containers. If Polyol Ester oil becomes contaminated with moisture or standard oils, dispose of properly—DO NOT USE! WARNING: When servicing Thermo King R-404A and R-134a units, use only those service tools certified for and dedicated to R-404A or R-134a refrigerant and Polyol Ester compressor oils. Residual non-HFC refrigerants or oils will contaminate R-404A and R-134a systems. CAUTION Thermo King condenser units and remote evaporators are shipped with a 35 kPa (5 psi) holding charge of Helium. This holding charge may be safely vented into the atmosphere. CAUTION: SEVERE COMPRESSOR DAMAGE will result from operating the unit before completing the installation which includes: installing the components, releasing the holding charge, connecting refrigeration lines, leak testing, evacuation, clean-up and charging of the system with the proper amount and type of refrigerant. 5
Page 1 and 2: Installation Manual Truck Edition V
Page 3: This manual was written to assist w
Page 7 and 8: WARNING: Never drill holes in the u
Page 9 and 10: Tips for a Successful Installation
Page 11 and 12: Required Tools 11
Page 13 and 14: Approximate Weight: ES-300 = 18 kg
Page 15 and 16: In-Cab Controller Dimensions A. 140
Page 17 and 18: Installation - Vehicle Powered Comp
Page 19 and 20: Installation - V-520 Condenser 19
Page 21 and 22: Installation - (1) ES-500 Evaporato
Page 23 and 24: Installation - (2) ES-300 Evaporato
Page 25 and 26: Cut the Hose 1. Cut the hose to pro
Page 27 and 28: Snap on the Cage 5. Snap the cage i
Page 29 and 30: CAUTION: TK 2000 Speedy Clip System
Page 31 and 32: Installation - Refrigeration Hoses
Page 33 and 34: LIS-01/CLU-2 Installation - Jet Coo
Page 43 and 44: System Leak Check and Evacuation 43
Page 45 and 46: Electrical Connections - Evaporator
Page 47 and 48: Electrical Connections - Evaporator
Page 49 and 50: Installation - Drain Hoses Single T
Page 51 and 52: Installation - Drain Hoses SPECTRUM
Page 53 and 54: Installation - In-Cab Controller 53
Page 55 and 56:
Installation - Electric Standby Pow
Page 57 and 58:
Electrical Connections - Engine Com
Page 59 and 60:
System Charging 59
Page 61 and 62:
All mounting holes and access holes
Page 63:
Wiring Diagram and Wiring Schematic
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Installation Manual Truck Edition V-520 Series Single ... - Thermo King

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