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CPT International 02/2016

The leading technical journal for the global foundry industry – Das führende Fachmagazin für die weltweite Gießerei-Industrie

The leading technical journal for the
global foundry industry – Das führende Fachmagazin für die
weltweite Gießerei-Industrie

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K NEWS<br />

KSPG AG<br />

Pierburg plant awarded DGNB<br />

certification in gold<br />

Following the completed move into<br />

its newest plant, Lower Rhine, located<br />

on Harbor Pier 1 in Neuss, Germany,<br />

auto-industry supplier Pierburg<br />

has meanwhile been awarded the certification<br />

aspired to for its new building<br />

complex. The German Sustainable<br />

Building Council (DGNB) awarded the<br />

Pierburg location its certificate in gold.<br />

This means that the Lower Rhine plant<br />

is very likely to be the first industrial facility<br />

with a foundry to have received<br />

this coveted award in recent times. Pierburg<br />

belongs to the global first-tier supplier<br />

to the automotive industry KSPG.<br />

Right from the start of this 50 million<br />

euro construction project, the company<br />

had attached great importance to sustainability.<br />

As a specialist in emission<br />

and fuel-consumption reduction in cars<br />

and commercial vehicles, Pierburg sees<br />

itself committed to strict sustainability<br />

criteria at its production plants, too.<br />

Employee amenities also play a role,<br />

such as having available a sufficient<br />

number of bicycle racks or providing<br />

parking spa ces reserved for women.<br />

It all started with the fact of the new<br />

facility itself and the associated land<br />

recultivation, given that the company<br />

was able to build its new plant on disused<br />

industrial wasteland that is also<br />

Pierburg location is the first industrial facility with a foundry to have received<br />

the German Sustainable Building Council (DGNB) Award (Photo: Pierburg).<br />

very conveniently situated and, with its<br />

easy accessibility by public transport or<br />

bicycle, again scores ecologically.<br />

Another important aspect at this early<br />

stage was flexibility in the reutilization<br />

and expansion of the site, eased by a<br />

number of factors such as the largely<br />

column-free shop floors as well as statically<br />

and technically, by office areas allowing<br />

potential extensions and variable<br />

layout. Added to this was the<br />

exclusive use of eco-friendly materials<br />

approved by construction ecologists.<br />

Given the integrated foundry, high<br />

priority was assigned to improved air<br />

pollution control as shown in the extensive<br />

clean air and immission protection<br />

measures. In fact, Pierburg’s relevant<br />

measurements are even lower than the<br />

limits specified in the German Technical<br />

Guidelines on Clean Air (TA Luft).<br />

The building in its entirety scores<br />

more than 25 % better than the energy-conservation<br />

benchmarks for new<br />

buildings. Besides the countless additional<br />

measures, efficient heat recovery<br />

in the pneumatic air system and in the<br />

waste heat from the foundry’s smelting<br />

furnaces plays a major role in achieving<br />

the commendable bottom-line results.<br />

www.kspg.com/en/brands/pierburg<br />

MANNESMANN DEMAG<br />

Chisel hammer from Mannesmann Demag (Photo: MD)<br />

Chisel hammers with quickchange<br />

chuck<br />

The well-known air hammers from<br />

Mannesmann Demag (MD), Stuttgart,<br />

Germany, are used for fettling castings<br />

in foundries. Now there is a FixFlex<br />

quick-change chuck for the MD chisel<br />

hammers.<br />

This new chuck makes chisel changing<br />

much faster than before. It is no<br />

longer necessary to disassemble the<br />

chisel retaining spring. Especially<br />

when working with broad chisels this<br />

chuck solves the problem: Finally the<br />

change of chisels is fast, safe and simple.<br />

Lower maintenance costs tell its<br />

own tale. A safe fixation with precise<br />

chisel guiding is ensured. The new<br />

quick-change chuck is available for the<br />

MD chisel hammers MD 200 and MD<br />

340 (2.0 kg, 3.4 kg respectively).<br />

www.mannesmann-demag.com/en<br />

40 Casting Plant & Technology 2/<strong>2016</strong>

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