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etch the exposed Cr film, and is then removed with solvent leaving a p<strong>at</strong>terned layer<br />

<strong>of</strong> Cr on the substr<strong>at</strong>e.<br />

a)<br />

b)<br />

c)<br />

E-beam<br />

Figure 2.1: Conventional photomask process. (a) A l<strong>at</strong>ent image is irradi<strong>at</strong>ed by<br />

electron beam exposure; (b) developing the resist yields physical resist image; (c)<br />

the resist p<strong>at</strong>tern is used as an etch mask to p<strong>at</strong>tern the Cr, and the resist is removed.<br />

P<strong>at</strong>terning the Cr layer, as in Figure 2.1c, may be done with liquid etchants<br />

or in a reactive ion etch (RIE) process. Liquid phase etching is known to be very<br />

isotropic, which results in Cr loss under the resist fe<strong>at</strong>ures and leads to a loss <strong>of</strong> Cr<br />

fe<strong>at</strong>ure dimension. Because <strong>of</strong> this, liquid-phase etching is not adequ<strong>at</strong>e for high-<br />

resolution applic<strong>at</strong>ions. RIE also has an isotropic component, 38,39 although it is<br />

much less pronounced than in wet processing. It is not unusual, for example to see<br />

etching <strong>of</strong> the Cr layer underne<strong>at</strong>h the e-beam resist, which may result in a CD bias<br />

as large as 100 nm in standard photomask production. 38<br />

23

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