Maintworld 3/2018
Are You Overlooking a Significant Source of Savings? // Advantages of broadband ultrasonic analysis // Are you in the “circle of despair”? // Future of work
Are You Overlooking a Significant Source
of Savings? // Advantages of broadband ultrasonic analysis // Are you in the “circle of despair”? // Future of work
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Asset MANAGEMENT<br />
Figure 1.<br />
Chemicals are<br />
widely used<br />
throughout<br />
the oil and gas<br />
industry in both<br />
onshore and<br />
offshore oil<br />
production.<br />
Inexact dosing can keep the chemical from<br />
reacting in the way it is intended, which can<br />
lead to hydrate formation (ice-like solids<br />
that form when free water and natural gas<br />
combine at high pressure and low temperature).<br />
Imprecise dosing can also lead to fines<br />
for the operator and damaged equipment,<br />
which can lead to costly unplanned process<br />
downtime. Due to the wide variety of chemicals<br />
used across the operation, the cost<br />
of over injecting can quickly mount if left<br />
unchecked. A reliable and robust chemical<br />
management system should deliver 10 percent<br />
savings in chemical costs or more.<br />
Data Challenges and How to Deal<br />
with Them<br />
One of the main challenges in creating a<br />
successful chemical management system<br />
concerns data. Chemical injection dosages,<br />
tank levels, and chemical inventory should<br />
be monitored and produce data from which<br />
you can draw insights. If you are monitoring<br />
data, it needs to be reliable, not have any<br />
gaps, and be accessible to those that need it<br />
in a timely manner. One of the main challenges<br />
for effective chemical management<br />
is connecting all relevant data and information<br />
sources together for reliable and accurate<br />
decision making.<br />
The need for a dedicated chemical management<br />
system operating within a connected<br />
data environment should be high on the<br />
“strategic to-do list” for oil producers. While<br />
SCADA systems are popular for storing data,<br />
One of the main<br />
challenges<br />
in creating a<br />
successful<br />
chemical<br />
management<br />
system concerns<br />
data.<br />
you need the right analytics and visibility<br />
to gain timely insights and act upon them<br />
to get the most out of your data. Many<br />
operations have separate applications<br />
collecting data for different engineering<br />
disciplines, such as chemicals, corrosion,<br />
integrity, erosion, production, environmental,<br />
and lab analysis to name but a few.<br />
The difficulty comes in bringing all data<br />
sources together in one system to provide a<br />
complete picture of chemical management<br />
and production.<br />
In today’s digitally connected world,<br />
many processes are still manual and isolated,<br />
and a lot of time is wasted collating<br />
and analyzing data. By the time reports are<br />
produced, the information is already out<br />
of date. This inefficiency and ineffectiveness<br />
can be a result of data that is manually<br />
entered, stored in multiple or remote<br />
locations, in different formats, or is simply<br />
hard to access. To address this problem,<br />
Bentley’s AssetWise solution is underpinned<br />
by a connected data environment<br />
and is an illustration of how interoperability<br />
is the cornerstone of information accessibility.<br />
AssetWise allows the seamless<br />
integration of isolated systems and processes<br />
that bring the information you need<br />
into the Operational Analytics platform<br />
for consolidation and analysis. The data<br />
is turned into actionable information and<br />
viewed within dashboards that are easily<br />
tailored to specific needs.<br />
Figure 2. A chemical and corrosion management<br />
solution gives you access to key processes that<br />
are affected by chemicals, like production, tanks,<br />
pump usage, and more.<br />
8 maintworld 3/<strong>2018</strong>