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Issue 02/2019

Highlights: Thermoforming Building & Construction Basics: Biobased Packaging

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Basics: Biobased Packaging

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Basics<br />

The future of<br />

W<br />

orldwide, more and more packaging is being<br />

used. Seeking to reduce this, various European<br />

member states are looking into options for<br />

Plastic Pacts: agreements between governments and the<br />

packaging industry to rethink the way we make, use, and<br />

reuse plastics and packaging. What does this mean for the<br />

future of biobased packaging?<br />

The focus of these agreements in the coming period will<br />

be mainly on the re-usability of packaging. An example<br />

is the new circular online platform Loop, developed by<br />

TerraCycle. The platform aims to reduce packaging waste<br />

by adopting reusable packaging and a special delivery and<br />

return bag. A pilot will be launched this year in collaboration<br />

with Unilever, Nestle, Procter and Gamble and various other<br />

partners.<br />

In addition, considerable effort is being put into measures<br />

such as reducing the amount of packaging material used,<br />

stimulating the development of mono material solutions<br />

and the redesign of packaging. But the primary focus in<br />

these agreements is that packaging must be recyclable.<br />

Increasingly, attention is being given to the end-of-life phase<br />

of packaging products, with a view to keeping valuable<br />

resources in circulation, reducing our dependence on fossil<br />

resources and achieving a smaller CO2 footprint.<br />

Recyclable packaging<br />

Under the current agreements, the plastic chain will have<br />

to become simpler, with as ultimate goal to close the plastics<br />

packaging chain – a goal that can be achieved, among<br />

others, by requiring that that all packaging be recyclable.<br />

Packaging design also plays an important role. This could<br />

be improved through, for example, the development of<br />

mono material solutions, i.e., ensuring caps and labels are<br />

made of the same material or of materials that are easy to<br />

separate in order to avoid as far as possible contamination<br />

of the recycling stream.<br />

The requirement that packaging be recyclable can refer<br />

to recycling via a mechanical, chemical or thermal process.<br />

Chemical recycling involves breaking down or dissolving the<br />

Recyclable biobased<br />

milk can Farm<br />

Dairy, nominated for<br />

the NL Packaging<br />

Award <strong>2019</strong><br />

polymers into their original building blocks. Following<br />

depolymerization, the monomers can be reused to<br />

make new , virgin-quality materials. PLA, for example, is<br />

currently neither sorted nor recycled, although this has<br />

been shown to be technically feasible. For this reason,<br />

PLA is considered to be recyclable.<br />

Compostable packaging<br />

The present agreements do not favour the use of<br />

compostable plastics for retail packaging. The reasoning<br />

is that these materials do not contribute to the circularity<br />

of the plastic materials chain, nor do they contribute to<br />

the quality of the compost. However, packaging made<br />

from a material like PLA, that is ‘recyclable’ in design,<br />

will in the future be regarded as recyclable packaging<br />

that is not intended to end up in composting facilities at<br />

the end of life.<br />

Recyclable and compostable PLA meat tray (Bio4Pack)<br />

If better sorting and thermal recycling are possible, there<br />

will also be additional opportunities for biodegradable<br />

packaging. This route is certainly interesting for difficult<br />

laminates that are not mechanically recyclable but are<br />

litter-sensitive, such as single-portion potato chip packs.<br />

Biobased plastics<br />

In view of the potential environmental benefits, the<br />

primary focus will be on the use of recycled materials<br />

and on minimizing the use of virgin fossil-based<br />

materials. Biobased plastics can offer a solution in cases<br />

where recycled material cannot be used, such as for food<br />

packaging, where food contact regulations prohibit the<br />

use of recycled plastics. In addition, recyclable, biobased<br />

food packaging offering good barrier properties offer<br />

promising possibilities, now or in the future.<br />

Recyclate versus biobased content<br />

By 2<strong>02</strong>5, packing manufacturers aim to produce<br />

packaging containing 35 % recycled or biobased<br />

46 bioplastics MAGAZINE [<strong>02</strong>/19] Vol. 14

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