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ISSN 1862-5258<br />
Highlights<br />
Biocomposites | 10<br />
Blow Moulding | 22<br />
July/August<br />
04 | 2014<br />
bioplastics magazine Vol. 9<br />
BIOBOTTLE<br />
Development project<br />
for dairy bottles, p. 22<br />
... is read in 91 countries
Caring for nature!<br />
Be green!<br />
The use of a renewable raw material was an<br />
obvious step for Papyrus Supplies as it highlights<br />
their ecological awareness and commitment. The<br />
garbage bags supplied by Papyrus Supplies are<br />
made from Green PE, a renewable raw material.<br />
As these bags maintain the same properties as<br />
their oil-based counterparts they are a suitable<br />
sustainable substitute for consumers. Of course,<br />
these bags once used, can be recycled into<br />
the existing polyethylene recycling stream, thus<br />
closing the loop.<br />
Garbage Bags made from I‘m green Polyethylene<br />
For more information visit<br />
www.fkur.com • www.fkur-biobased.com
Editorial<br />
dear<br />
readers<br />
In the last issue I asked whether the mass balance approach is a good idea<br />
or a nice trick to be able to offer renewable or biobased plastics such as PE<br />
or PP. Both Sabic and BASF have taken such approaches. Well, I’m happy<br />
that we can publish the first comments from the nova institute, INRO and<br />
ISCC on pp. 44. And I’m confident to get more feedback for our upcoming<br />
issues.<br />
But this is not the only political topic in this issue. Even if the paper, introduced<br />
on page 30, discusses the incentive regulation for biofuels versus<br />
material use of biomass in the European Union, the basic thoughts are<br />
important enough to be read across the globe.<br />
From the material side we have a focus on Biocomposites, showing that<br />
research and development has significantly advanced in the recent past compared<br />
to the wood-flour filled automotive door panels that have been around<br />
for decades (rather for cost reasons than the renewable materials aspect).<br />
The other editorial focus topics in this issue are blow moulding and bottle<br />
applications, rounded off by a basic introduction of the stretch blow moulding<br />
process to manufacture (mainly) PET but also PLA or (in future) PEF bottles.<br />
Please also note our two new conferences, scheduled for 2015: For May<br />
12th and 13th we would like to invite you to the bio!pac conference on<br />
biobased packaging. It will be held in the Novotel in Amsterdam and the Call<br />
for papers is now open. The second new conference for which we are already<br />
also accepting proposals for presentations is bio!car, covering biobased<br />
materials in automotive applications. This conference will be held in the autumn<br />
of 2015, most probably in the automotive capital of Germany: Stuttgart.<br />
Both conferences offer of course opportunities for sponsoring and table-top<br />
exhibitors.<br />
For now we hope you enjoy the summer, and of course …<br />
reading bioplastics MAGAZINE<br />
Sincerely yours<br />
Michael Thielen<br />
Follow us on twitter!<br />
www.twitter.com/bioplasticsmag<br />
Like us on Facebook!<br />
www.facebook.com/bioplasticsmagazine<br />
bioplastics MAGAZINE [04/14] Vol.9 3
Content<br />
04|2014 Jul/Aug<br />
Biocomposites<br />
Composites go green: Composites Europe. ..............10<br />
Alea iacta est: WoodForce ............................12<br />
Green composites: The coming New Age ................14<br />
Natural fibre composites for injection mouldings .........15<br />
Thin-walled composite structures. .....................16<br />
Flax for high-tech applications ........................18<br />
Editorial ............................. 3<br />
News ............................. 5 - 8<br />
Application News ..................... 28<br />
Glossary ............................ 39<br />
Event Calendar ....................... 49<br />
Suppliers Guide ...................... 46<br />
Companies in this issue ............... 50<br />
Events<br />
bio!pac .............................. 9<br />
bio!car ............................... 9<br />
Composites Europe ................... 10<br />
Event Calendar ....................... 49<br />
From Science & Research<br />
Composites based on soybean hull. ....................20<br />
Blow Moulding<br />
Biodegradable packages for dairy products .............22<br />
Avantium raises investment. ..........................23<br />
100 million PLA bottles per year .......................24<br />
Blow moulded air ducts made from bio-PA ..............25<br />
Basics<br />
Stretch blow moulding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26<br />
Politics<br />
Material use first! Proposal for a reform ................30<br />
The bioplastics industry in Korea ......................42<br />
Market<br />
Green Premium: Who is willing to pay more? ............33<br />
Report<br />
Generation Zero: Bioplastics were the very beginning“. ....36<br />
Opinion<br />
Mass Balance ......................................44<br />
Imprint<br />
Publisher / Editorial<br />
Dr. Michael Thielen (MT)<br />
Samuel Brangenberg (SB)<br />
contributing editor: Karen Laird (KL)<br />
Layout/Production<br />
Mark Speckenbach<br />
Head Office<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach, Germany<br />
phone: +49 (0)2161 6884469<br />
fax: +49 (0)2161 6884468<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Media Adviser<br />
Caroline Motyka<br />
phone: +49(0)2161-6884467<br />
fax: +49(0)2161 6884468<br />
cm@bioplasticsmagazine.com<br />
Print<br />
Poligrāfijas grupa Mūkusala Ltd.<br />
1004 Riga, Latvia<br />
Print run: 3,800 copies<br />
bioplastics MAGAZINE<br />
ISSN 1862-5258<br />
bM is published 6 times a year.<br />
This publication is sent to qualified<br />
subscribers (149 Euro for 6 issues).<br />
bioplastics MAGAZINE is printed on<br />
chlorine-free FSC certified paper.<br />
bioplastics MAGAZINE is read in 91 countries.<br />
Not to be reproduced in any form<br />
without permission from the publisher.<br />
The fact that product names may not be<br />
identified in our editorial as trade marks is<br />
not an indication that such names are not<br />
registered trade marks.<br />
bioplastics MAGAZINE tries to use British<br />
spelling. However, in articles based on<br />
information from the USA, American<br />
spelling may also be used.<br />
Editorial contributions are always welcome.<br />
Please contact the editorial office via<br />
mt@bioplasticsmagazine.com.<br />
Envelopes<br />
A part of this print run is mailed to the<br />
readers wrapped in bioplastic envelopes<br />
sponsored by Minima Technology (Taiwan)<br />
Cover<br />
Cover: Alliance | fotolia<br />
4 bioplastics MAGAZINE [02/14] Vol. 9<br />
Follow us on twitter:<br />
http://twitter.com/bioplasticsmag<br />
Like us on Facebook:<br />
http://www.facebook.com/pages/bioplastics-MAGAZINE/103745406344904
News<br />
PlantBottle in the spotlight on Capitol Hill<br />
Coke’s PlantBottle technology was<br />
recognized last month on Capitol Hill as<br />
one of the innovations helping to fuel the<br />
bio-based manufacturing boom.<br />
Scott Vitters, general manager of the<br />
global PlantBottle platform, testified at<br />
a hearing for the U.S. Senate Committee<br />
on Agriculture, Nutrition and Forestry in<br />
Washington, D.C. The June 17 session<br />
examined the role products made from<br />
agriculture crops instead of petroleumbased<br />
chemicals are playing in revitalizing<br />
American manufacturing, growing the<br />
economy and creating jobs.<br />
PlantBottle, Vitters explained, plays a vital role in achieving<br />
the company’s long-term, zero-waste vision. PlantBottle<br />
looks, functions and recycles just like traditional PET plastic,<br />
but – being made up to 30% by wt. from plants - with a lower<br />
dependence on fossil fuels and a lighter environmental<br />
footprint. This innovation has removed more than 190,000<br />
tonnes of CO 2<br />
emissions since 2009, the equivalent of 500,000<br />
barrels of oil.<br />
Vitters highlighted the partnerships that have enabled<br />
Coca-Cola distribute more than 25 billion PlantBottle<br />
packages in 31 countries. The company<br />
aims to convert 100 % of new PET<br />
plastic used in its bottles to PlantBottle<br />
technology by 2020.<br />
To continue to meet global demand for<br />
The Coca-Cola Company’s beverages,<br />
maintain public trust and sustain growth,<br />
we must transition from traditional,<br />
fossil-based materials to renewable,<br />
recyclable bio-based sources.<br />
Following the hearing, the PlantBottle<br />
team participated in a “Spotlight on<br />
Innovation” expo, which highlighted<br />
more than 30 innovators representing 25<br />
states leading the charge in bio-based manufacturing. The<br />
team spoke one-on-one with a Senators and Congressional<br />
staff members, who were complimentary of the PlantBottle<br />
program and commended Coke’s leadership on the<br />
development of bio-based products. MT<br />
An archived webcast of the hearing can be viewed<br />
at http://1.usa.gov/1psqs43<br />
(Source: Coca-Cola Journey, Unbottled-blog)<br />
www.coca-colacompany.com<br />
Meredian harvests first locally grown canola<br />
Meredian, Inc. (Bainbridge, Georgia, USA) harvested its<br />
first 400 hectares (1,000 acres) locally sourced canola crop in<br />
Decatur County, Georgia in the second half of May.<br />
The canola oil used in Meredian’s production is the single<br />
most important, yet costly factor in their manufacturing<br />
process. While theoretically, the company can use any plant<br />
derived oil to convert carbon into biopolymers, canola is<br />
the perfect option because it possesses the ability to be<br />
grown locally, which cuts down on unnecessary and costly<br />
transportation steps. Growing locally stimulates Georgia’s<br />
economy, while allowing Meredian to continue their mission<br />
of manufacturing biopolymers from renewable, natural<br />
resources that equal or exceed petroleum-based plastics in<br />
price and performance.<br />
“We are thrilled about the<br />
successful harvest of our pilot<br />
canola fields,” said Paul Pereira,<br />
Executive Chairman of the Board<br />
of Directors at Meredian, Inc.<br />
“The first harvest marks a major<br />
milestone in meeting the full scale<br />
needs of this facility.”<br />
USDA certified scales and seed analysis equipment were<br />
used to check and verify that the crop’s moisture content<br />
was within specifications. In some parts of the 400 hectares<br />
that were planted, more than 2,4 tonnes were produced per<br />
hectare (43 bushels/acre). Despite the less than desirable<br />
conditions the crop endured over the season, the canola was<br />
healthy and undamaged. The success of this season supports<br />
Meredian’s decision in choosing locally grown canola as their<br />
major source to produce their completely biodegradable PHA.<br />
The seeds that are not crushed to meet production needs<br />
will be used for next year’s harvest, which will be planted<br />
this fall and set to be harvested in Spring 2015. Based on<br />
the interest of farmers, Meredian expects between 4,000<br />
and 6,000 hectares of canola fields<br />
to be planted this fall for Meredian.<br />
Eventually, the company hopes to utilize<br />
40,000 hectares to grow canola in order<br />
to sustain the capacity of their 27,000<br />
tonnes (60 million pound) fermentation<br />
facility.MT<br />
www.meredianinc.com<br />
shutterstock<br />
bioplastics MAGAZINE [04/14] Vol. 9 5
News<br />
Heinz says tomato, Ford says tom-auto<br />
However it’s pronounced, the humble tomato is<br />
what has brought these two companies together.<br />
Researchers at Ford and Heinz are investigating<br />
the use of tomato fibers in developing sustainable,<br />
composite materials for use in vehicle manufacturing.<br />
Specifically, dried tomato skins could become the<br />
wiring brackets in a Ford vehicle or the storage bin<br />
a Ford customer uses to hold coins and other small<br />
objects.<br />
“We are exploring whether this food processing byproduct<br />
makes sense for an automotive application,”<br />
said Ellen Lee, plastics research technical specialist<br />
for Ford. “Our goal is to develop a strong, lightweight<br />
material that meets our vehicle requirements, while<br />
at the same time reducing our overall environmental<br />
impact.”<br />
Nearly two years ago, Ford began collaborating with<br />
Heinz, The Coca-Cola Company, Nike Inc. and Procter<br />
& Gamble to accelerate development of a 100 % plantbased<br />
plastic to be used to make everything from fabric<br />
to packaging and with a lower environmental impact<br />
than petroleum-based packaging materials currently<br />
in use.<br />
At Heinz, researchers were looking for innovative<br />
ways to recycle and repurpose peels, stems and seeds<br />
from the more than two million tons of tomatoes the<br />
company uses annually to produce its best-selling<br />
product: Heinz Ketchup. Leaders at Heinz turned to<br />
Ford.<br />
“We are delighted that the technology has been<br />
validated,” said Vidhu Nagpal, associate director,<br />
packaging R&D for Heinz. “Although we are in the very<br />
early stages of research, and many questions remain,<br />
we are excited about the possibilities this could<br />
produce for both Heinz and Ford, and the advancement<br />
of sustainable 100% plant-based plastics.”<br />
Ford’s commitment to reduce, reuse and recycle is<br />
part of the company’s global sustainability strategy to<br />
lessen its environmental footprint while accelerating<br />
development of fuel-efficient vehicle technology<br />
worldwide. In recent years, Ford has increased its use<br />
of recycled nonmetal and bio-based materials. With<br />
cellulose fiber-reinforced console components and<br />
rice hull-filled electrical cowl brackets introduced in<br />
the last year, Ford’s bio-based portfolio now includes<br />
eight materials in production. Other examples are<br />
coconut-based composite materials, recycled cotton<br />
material for carpeting and seat fabrics, and soy foam<br />
seat cushions and head restraints.KL<br />
www.ford.com<br />
www.heinz.com<br />
6 bioplastics MAGAZINE [04/14] Vol. 9
News<br />
Trellis Earth To Acquire Cereplast Assets<br />
Trellis Earth (Wilsonville, Oregon, USA) acquired a 110,000<br />
square foot (10,000 m²) bioplastics production facility in June<br />
in Seymour, Indiana from the defunct Cereplast which is being<br />
liquidated in bankruptcy court. Trellis earth paid $2.6 million<br />
(€ 1.9 million) for a factory, patent portfolio, and inventory<br />
with a replacement value over $8 million (€ 5.9 million).<br />
This acquisition will fast track the company’s large scale<br />
injection molding and thermoforming operations in the<br />
United States, as they bring in new finishing equipment to<br />
this facility in the weeks and months ahead.<br />
Trellis Earth announced they will be launching an all-new<br />
product line with over 35 new cutlery SKUs, new clamshells,<br />
and many other thermoformed products in what promises to<br />
be the pre-eminent vertically integrated bioplastics factory<br />
— anywhere!<br />
“This marks a new chapter in our company’s evolution and<br />
bodes well for the greening of the take-out component of the<br />
American food service industry,” said Bill Collins, founder,<br />
Chairman and President of Trellis Earth Products, Inc. in a<br />
blog on the company’s website.<br />
All Trellis Earth ® brand products made with their<br />
sustainable corn starch blend, which they will produce in<br />
Seymour, Indiana, have been scientifically proven by a 3rd<br />
party research company to have a lower carbon footprint in<br />
absolute terms than all comparable products made with any<br />
alternative, conventional petrochemical plastic. MT<br />
www.trellisearth.com<br />
Biobased PET cups at SeaWorld<br />
In mid July SeaWorld Parks & Entertainment (Orlando,<br />
Florida, USA) debuted the first refillable plastic cup made<br />
from bio-PET. Now available in all SeaWorld® and Busch<br />
Gardens parks across the U.S., the reusable, 100% recyclable<br />
plastic cup is manufactured using Coca-Cola’s proprietary<br />
PlantBottle packaging technology.<br />
“Working together, our two companies are using our<br />
resources and reach to inspire people to make a difference,”<br />
said SeaWorld Parks & Entertainment Corporate Vice<br />
President of Culinary Operations Andrew Ngo. “Our friends<br />
at The Coca-Cola Company share our commitment to<br />
conservation, our passion for the planet, and our innovative<br />
approach to consumer experiences. Even more important,<br />
this appeals to our guests, who expect and reward recycling<br />
and sustainability.”<br />
SeaWorld’s switch to PlantBottle plastic in its refillable<br />
cups is expected to remove 35 tonnes of CO 2<br />
emissions<br />
annually - the equivalent of saving more than 80 barrels of<br />
oil a year.<br />
SeaWorld takes Coca-Cola’s unique PlantBottle technology<br />
to a new level, creating the first commercially available<br />
consumer product: a refillable plastic cup.<br />
“Once we fully realized the power of PlantBottle technology,<br />
we knew it had real-world, global applications well beyond<br />
our own products,” said Scott Vitters, general manager,<br />
PlantBottle packaging platform, The Coca-Cola Company.<br />
“This collaboration with SeaWorld demonstrates that<br />
PlantBottle technology can be applied anywhere that PET<br />
plastic is traditionally used, but with a lighter footprint on the<br />
planet.”<br />
Colorful in-park murals and point-of-purchase displays<br />
promoting environmental advocacy will help inform park<br />
guests of the new product.<br />
SeaWorld eventually plans to use Coca-Cola’s PlantBottle<br />
technology in the manufacture of many of its souvenir cups<br />
and is actively exploring opportunities for its potential use in<br />
the development of other merchandise. (Source: PRNewswire,<br />
Photo: PRNewsFoto/SeaWorld Parks & Entertainment) MT<br />
www.seaworldentertainment.com.<br />
bioplastics MAGAZINE [04/14] Vol. 9 7
News<br />
Visit our new online platform for NEWS<br />
Tap into the online resources of the new bioplastics<br />
MAGAZINE news platform!<br />
You want to stay informed on a day-by-day basis?<br />
This has become much easier now. The new “Newsplatform”<br />
at news.bioplasticsmagazine.com now offers<br />
a new online resource targeted at readers seeking a<br />
medium that answers the need for reliable news and<br />
informative content with immediate appeal. Visitors<br />
will find new news-items every day now. Together with<br />
the printed bioplastics MAGAZINE, and the new, biweekly<br />
bioplastics MAGAZINE newsletter, it offers a platform for<br />
professionals in the industry to reach out to prospective<br />
partners, suppliers and customers across the globe.<br />
The bioplastics MAGAZINE newsletter reaches a<br />
targeted audience of some 7000 international bioplastics<br />
professionals across all continents. The platform offers<br />
readers up-to-date news and advertisers the power<br />
to create integrated campaigns, built on interaction<br />
between the different media channels and taking<br />
advantage of the different strengths of each. For<br />
advertisers, a perfect means to add value to opportunity.<br />
Visit news.bioplasticsmagazine.com<br />
(without www) every day to stay up-to-date.<br />
Braskem invests € 10 million in new research<br />
centre for biobased chemicals<br />
Braskem, the leading producer of thermoplastic resins in the Americas, inaugurated a new Research and Development<br />
Laboratory in early June in Campinas, São Paulo, Brazil. With BRL 30 million (EUR 10 million) in funds for 2014, the space<br />
will focus on developing projects involving biotechnology and chemical processes derived from renewable resources,<br />
which will further strengthen the company’s commitment to sustainable technological alternatives.<br />
“Braskem has been investing heavily in innovation. We want Brazil to become a reference in the research and<br />
development of technological routes that take advantage of the country’s competitive advantages in renewable resources.<br />
Investing in new technology is essential, since it creates an environment that helps leverage the best ideas and projects<br />
and creates a virtuous cycle of development for both Braskem and the country’s manufacturing industry. It’s the best way<br />
for us to stay competitive,” said Edmundo Aires, Vice-President of Innovation and Technology at Braskem.<br />
The laboratory has a staff of 33 researchers who will work on developing biochemical and chemical routes and<br />
purification systems and seek out viable solutions on an industrial scale. Key projects include technologies for producing<br />
green propylene and butadiene, metabolic engineering of microorganisms and continuous improvement in biobased<br />
ethylene, which is used to make Braskem’s green plastic.<br />
In addition to its specific competencies, the lab brings together various pieces of high-performance equipment, such as<br />
the High Throughput Screening Robot (HTS), which is the most modern automated robot in use in South America and the<br />
first used for this application in Brazil, which is capable of multiplying the work of a researcher by 1,000 fold.<br />
Innovation is one of the main pillars of Braskem’s growth. In 2013, the company invested BRL 200 million<br />
(EUR 67 million) in research and innovation projects, which is the same amount projected for this year. Expenditures are<br />
being made in specialized professionals who are capable of working with highly complex management and technical<br />
processes, as well as in new equipment and facilities. MT<br />
www.braskem.com.br<br />
8 bioplastics MAGAZINE [04/14] Vol. 9
io PAC<br />
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» Packaging is necessary.<br />
» Packaging protects the precious goods<br />
during transport and storage.<br />
» Packaging conveys important messages<br />
to the consumer.<br />
» Good packaging helps to increase<br />
the shelf life.<br />
BUT:<br />
Packaging does not necessarily need to be made<br />
from petroleum based plastics.<br />
biobased packaging<br />
» is packaging made from mother nature‘s gifts.<br />
» is packaging made from renewable resources.<br />
» is packaging made from biobased plastics, from<br />
plant residues such as palm leaves or bagasse.<br />
» The amount of plastics in modern cars<br />
is constantly increasing.<br />
» Plastics and composites help achieving<br />
light-weighting targets.<br />
» Plastics offer enormous design opportunities.<br />
» Plastics are important for the touch-and-feel<br />
and the safety of cars.<br />
BUT:<br />
consumers, suppliers in the automotive industry and<br />
OEMs are more and more looking for biobased<br />
alternatives to petroleum based materials.<br />
That‘s why bioplastics MAGAZINE is organizing this new<br />
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PAPERS<br />
NOW OPEN<br />
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www. biobasedpackaging.nl
Biocomposites / Events<br />
Composites<br />
go green:<br />
Biocomposites at<br />
COMPOSITES EUROPE 2014<br />
www.composites-europe.com<br />
Info:<br />
1: The study can be downloaded form<br />
http://www.bio-based.eu/markets<br />
Materials made from wood flour, cotton, flax, jute or<br />
even hemp are already being deployed as compression<br />
moulding components, especially by the automotive<br />
industry – with other trades increasingly following<br />
suit. Biocomposites are steadily gaining in importance for<br />
the future of the manufacturing sector, and COMPOSITES<br />
EUROPE 2014 is set to present the full potential of these<br />
bio-based composite materials from 7 th to 9 th October in<br />
Düsseldorf, Germany.<br />
A number of exhibitors specialising in biocomposites<br />
will showcase their product solutions at COMPOSITES<br />
EUROPE. Michael Carus, the managing director of the novainstitute<br />
(Hürth, Germany), which will also be exhibiting at<br />
Composites Europe 2014, already sees a positive trajectory<br />
for biocomposites being used in a range of manufacturing<br />
applications. “In 2012, about 100 companies in the EU<br />
produced more than 350,000 tonnes of wood- and naturalfibres<br />
reinforced biocomposites. The majority of these<br />
products were extruded into decking using wood flour and<br />
wood fibres (wood-plastic composites, WPC). Natural fibres<br />
are deployed primarily for use as compression-moulding<br />
parts in car interiors. In 2012, about 90,000 tonnes of these<br />
natural fibre composites (NFC) were used by automobile<br />
manufacturers across Europe. The combined share of<br />
WPC and NFC biocomposites has already reached 15% of<br />
the total composites market.<br />
In a recent study 1 , the nova-institute laid out a number<br />
of different scenarios for the future unfolding of the<br />
biocomposites landscape. Says Carus: “A favourable<br />
political and economic framework has been creating<br />
clear forward momentum, particularly for injection and<br />
compression moulding, which will replace significant<br />
amounts of conventional composite materials. This would<br />
greatly reduce greenhouse gas emissions. At COMPOSITES<br />
EUROPE, the institute will participate in a group stand<br />
focussed on bio-based composites while offering project<br />
development and consultation services in areas such as<br />
bio-based materials, techno-economic evaluation and eco<br />
balancing.<br />
Key players at COMPOSITES EUROPE<br />
What’s more, the industry’s leading enterprises will be<br />
on hand as well. So far, exhibitors in Composites Europe’s<br />
biocomposites segment include the Belgian companies<br />
Armacell Benelux, Basaltex nv and Beologic. Additionally,<br />
the Swiss firm Bcomp, the European Industrial Hemp<br />
Association based in Hürth, the Dresden/Germany nonprofit<br />
Forum Technologie und Wirtschaft e.V. and the<br />
weaving mill Güth & Wolf (Gütersloh/Germany) will present<br />
their solutions in this area. The roster also includes<br />
Isowood from Rudolstadt and Jakob Winter from Nauheim<br />
(both Germany). Displays will focus primarily on materials<br />
based on wood and natural fibres such as flax and hemp.<br />
Biowert from Brensbach/Germany will present materials<br />
containing meadow grass. On show will be natural-fibre<br />
needle felt nonwovens for compression moulding parts as<br />
well as a variety of product solutions made from naturalfibre<br />
compression moulding parts – specialty cases, for<br />
example – and technical foams and insulation materials.<br />
MT<br />
10 bioplastics MAGAZINE [04/14] Vol. 9
PRESENTS<br />
2014<br />
THE NINTH ANNUAL GLOBAL AWARD FOR<br />
DEVELOPERS, MANUFACTURERS AND USERS OF<br />
BIO-BASED PLASTICS.<br />
Call for proposals<br />
Enter your own product, service or development, or nominate<br />
your favourite example from another organisation<br />
Please let us know until August 31st:<br />
1. What the product, service or development is and does<br />
2. Why you think this product, service or development should win an award<br />
3. What your (or the proposed) company or organisation does<br />
Your entry should not exceed 500 words (approx 1 page) and may also<br />
be supported with photographs, samples, marketing brochures and/or<br />
technical documentation (cannot be sent back). The 5 nominees must be<br />
prepared to provide a 30 second videoclip<br />
More details and an entry form can be downloaded from<br />
www.bioplasticsmagazine.de/award<br />
The Bioplastics Award will be presented during the<br />
9 th European Bioplastics Conference<br />
December 2013, Brussels, Belgium<br />
supported by<br />
Sponsors welcome, please contact mt@bioplasticsmagazine.com<br />
bioplastics MAGAZINE [04/13] Vol. 8 11
Biocomposites<br />
Alea<br />
iacta est<br />
For a new generation<br />
of biocomposites<br />
The innovative Wood Force technology was developed by<br />
Sonae Industria SGPS (Maia, Portugal), a leading wood<br />
panel manufacturer. Sonae has 50 years of wood processing<br />
experience with 24 plants internationally.<br />
The main objective behind Wood Force was to develop<br />
an engineered wood fiber dice technology as the leading<br />
natural fiber reinforcement solution to substitute glass<br />
fiber reinforced compound. A secondary market target<br />
is as a replacement for mineral fillers in weight reduction<br />
applications for composites.<br />
The idea was to develop a mass produced and cost effective,<br />
easy and ready to use, reliable and consistent natural fiber<br />
technology for the compounding and injection molding<br />
industries. The target was the thermoplastic compound<br />
market in automotive, packaging, appliance, electronics and<br />
consumer markets by manufacturing and supplying locally<br />
the same product worldwide to multinational OEMs.<br />
The Innovation<br />
The innovative Wood Force technology is using the well<br />
known MDF industrial process to mass produce refined<br />
softwood fibres. Which are then seized with a patented<br />
dispersing technology. In the next step the resulting panel<br />
is diced for easy gravimetric dosing in the process of<br />
thermoplastic extrusion. Thus, a significant reinforcement<br />
can be achieved by keeping a high Length/Diameter ratio of<br />
the dispersed wood fibre after injection.<br />
WoodForce is a significant breakthrough as it delivers on<br />
three major requirements to succeed in today’s complex<br />
industrial environment: WoodForce delivers superior<br />
performance. It is an industrially friendly material, and<br />
WoodForce is environmentally fit.<br />
Mechanical Properties<br />
Independent research institutions have validated the superior<br />
mechanical properties of the new material. The end result is<br />
an engineered wood fibre delivering great improvements in<br />
tensile and flexural performance. WoodForce is compatible<br />
with the major polymers, PP and PE, as well as ABS, TPE,<br />
PLA and PBS.<br />
However, today, performance is no longer strictly about<br />
mechanical properties. Industries have to take a holistic<br />
view on technology and take into account issues such carbon<br />
footprint, end-of-life management, weight reduction...<br />
The MDF production process guarantees WoodForce dice<br />
are always consistently performing, contaminant-free with<br />
stable fibre sizes and have constant moisture content yearround.<br />
MDF plants have a very stable wood fibre mix. Timber<br />
is historically sourced from a natural wood basket within a<br />
100-150 km radius around the plants.<br />
Izod Notched<br />
Impact<br />
Tensile<br />
Modulus<br />
100%<br />
80%<br />
60%<br />
40%<br />
20%<br />
0%<br />
Tensile<br />
Strength<br />
Woodforce<br />
Glass<br />
Physicals<br />
Sustainability<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
Recyclability<br />
Flexural<br />
Strength<br />
Flexural<br />
Modulus<br />
Economics<br />
Weight<br />
Old Map<br />
New Map<br />
12 bioplastics MAGAZINE [04/14] Vol. 9
Biocomposites<br />
WoodForce: 5mm x 5mm x 3mm<br />
pellets of refined wood fibres<br />
Enhanced Design<br />
WoodForce has a major benefit in relation to pigments<br />
and dyes. The result is an enhanced use of colouration that<br />
provides significant design opportunities in multiple colours.<br />
The colouration of the compound is a built in process to dye<br />
the product during the production process. Using automotive<br />
applications as an example, WoodForce Black provides a<br />
superior finish on moulded parts (hiding the fibre completely)<br />
and opens up the potential for use in visible applications.<br />
Weight Reduction<br />
Wood fibre allows a significant weight reduction of reinforced<br />
plastics with equal mechanical properties relative to similar<br />
applications with glass or minerals. Wood fibre density is<br />
significantly less than that of glass fibre and mineral fillers.<br />
At equal mechanical properties, WoodForce reinforced parts<br />
or products have a weight reduction potential of up to 15%.<br />
Weight reduction is a significant area of strategic importance<br />
in automotive applications currently.<br />
Easy to use / Ready to use<br />
Industrial processing of natural fibre had been a major<br />
barrier to mass-market applications. Therefore the product<br />
was designed with the compounding industry in mind.<br />
It is compatible with existing extrusion equipment, and<br />
compatible with global and large-scale industrial operations.<br />
The dice are very easy to dose during the extrusion process<br />
without complications as it is used with standard dosing<br />
equipment and does not require any chopping or preparation.<br />
It is easy to meter with good flow ability, so that bio-sourced<br />
reinforcement does not result in inefficient compounding<br />
operations.<br />
WoodForce is currently commercialized in its natural or<br />
black colour. It is also available with a standard moisture<br />
content (5-10%) as well as pre-dried (less than 2% moisture<br />
content) as a ready-to-use product.<br />
Renewable and Sustainable<br />
The use of WoodForce reduces petroleum consumption,<br />
increases the use of renewable resources, helps better<br />
manage the carbon cycle, and may contribute to reducing<br />
adverse environmental and health impacts. Sonae Indústria<br />
recognises and supports forest certification organisations,<br />
purchasing FSC as well as PEFC certified wood.<br />
The production process consumes far less energy than that<br />
of glass fibre production. The wood fibre is sourced locally<br />
within 100-150 km of the plants and wood fibre, by its very<br />
nature, is a renewable resource capturing and storing CO 2<br />
thus contributing to improve the environment.<br />
Thermoplastics reinforced with WoodForce have a far<br />
superior recyclability than fibreglass filled compounds.<br />
After two cycles, the material retains a much higher level of<br />
mechanical properties than glass fibre compounds. At the<br />
end of its life, thermoplastic reinforced with wood fibre can<br />
be burnt to generate energy.<br />
WoodForce is a great partner for bioplastics<br />
Significant progress has been made in the development of<br />
better performing and cost effective thermoplastics derived<br />
from renewable and sustainable vegetable sources. The<br />
logical reinforcing partners cannot be the traditional glass<br />
fibre solutions. In order to preserve the more favourable<br />
carbon footprint profile, bioplastics will need natural<br />
fibre partners like WoodForce in order to design a 100%<br />
sustainable solution. MT<br />
www.woodforce.com<br />
bioplastics MAGAZINE [04/14] Vol. 9 13
Biocomposites<br />
Green<br />
composites:<br />
The coming<br />
New Age<br />
www.human.cornell.edu/bio.cfm?netid=ann2<br />
John Deere 6M Series Tractors<br />
(Photo: Courtesy John Deere)<br />
Past few decades have seen significant growth in the use<br />
of high strength fiber reinforced composites fabricated<br />
using carbon, aramid and glass fibers and reins such<br />
as expoxy, unsaturated polyester or polyurethanes. However,<br />
both fibers and resins used in these composites are made using<br />
petroleum, a non-sustainable raw material. In addition,<br />
most commercial composites are also non-degradable. This<br />
poses a serious disposal problem. While there are some efforts<br />
to solve the disposability issues through incineration (to<br />
recover energy), recycling (grinding into powder for use as<br />
filler) or reclaiming fibers (for secondary applications), we are<br />
still far away from having an eco-friendly end-of-life solution.<br />
Over 90% of the composites, at present, end up in landfills<br />
after their intended life. With ever-growing use of composites<br />
the end-of-life issue is only expected to get bigger and<br />
increasingly difficult and expensive.<br />
Greener Composites<br />
Significant research conducted in greening of plastics and<br />
composites has led to the development of new generations<br />
of plastics and composites that are not only derived from<br />
sustainable plant-based resources but are fully biodegradable.<br />
As a result, many plant-based fibers such as ramie, sisal,<br />
hemp, flax, jute, bamboo, sugarcane bagasse and others<br />
are increasingly being used with non-degradable resins<br />
such as polypropylene (PP), nylons, polyesters, etc., to form<br />
composites that may be called greener composites.<br />
Green Composites<br />
Research is also being conducted to develop fully<br />
green composites that combine biodegradable fibers and<br />
sustainably derived resins such as polylactic acid (PLA),<br />
polyhydroxyalkanoates (PHAs) and their copolymers,<br />
polybutylene succinate (PBS), etc., as well as those derived<br />
from plant-based starches, proteins and lipids or oils.<br />
Composites based on crosslinked oils (non-degradable),<br />
being inexpensive, have hit the markets, e.g. for parts of John<br />
Deere tractors.<br />
Advanced Green Composites<br />
A new process to produce high strength liquid crystalline<br />
cellulose (LCC) fibers developed at the Groningen University<br />
(The Netherlands) has opened up the possibility to make<br />
high strength green composites by combining them with<br />
biodegradable resins. The LCC fibers have high stiffness (over<br />
40 GPa) and strength (over 1.7 GPa). Being in continuous form<br />
conventional fiber placing machines can be easily used for<br />
these fibers.<br />
Composites made using the LCC fibers and soy protein<br />
based resins have been shown to possess excellent strength<br />
and toughness to be termed as ‘Advanced Green Composites’.<br />
LCC fibers treated by KOH (potassium hydroxide) solution, a<br />
process similar to mercerization used for cotton fibers, under<br />
tension have shown to significantly improve their strength<br />
and modulus by increasing fiber molecular orientation and<br />
crystallinity and thus increasing the composite properties<br />
further. For example, composites of LCC fibers (41.5% by wt)<br />
made with soy protein based resins resulted in strength of<br />
over 625 MPa. With fiber volume of 65%, which is common for<br />
most composites, the estimated strength of these advanced<br />
green composites was over 1 GPa. Interestingly the toughness<br />
of such composites was comparable to those based on Kevlar ®<br />
fibers which are commonly used for ballistic applications.<br />
We can expect many such new developments which are at<br />
the research stage to come to market in the near future. These<br />
fully sustainable green composites, while easily protected<br />
during their use, can be biodegraded or composted at the<br />
end of their life and hence nothing has to go to the landfills.<br />
In fact, when composted, these composites can complete<br />
the nature’s intended carbon cycle. Sustainability, green<br />
chemistry, cradle-to-cradle design, industrial ecology, etc.<br />
are not just newly coined words but have become the guiding<br />
principles for the development of new generation of green<br />
materials. Composites are no exception to this new paradigm.<br />
As major manufacturers embrace these developments, the<br />
green composites can only be expected to play a major role in<br />
greening the future products. MT<br />
14 bioplastics MAGAZINE [04/14] Vol. 9
Biocomposites<br />
Natural fibre composites<br />
for injection moulding<br />
Next to their standard material classes ARBOFORM ® and ARBOBLEND ® ,<br />
Tecnaro have managed to develop natural fibre composites optimized for<br />
processing by injection moulding – ARBOFILL ® . In the meantime further<br />
production processes such as extrusion blow moulding and thermoforming were<br />
successfully carried out with grades of this material class.<br />
These materials are especially interesting for applications where good heat<br />
resistance, scratch and creep resistance are required, while an economical<br />
substitution of fossil resources is desired. Additionally they offer an appealing<br />
appearance, often intuitively understood as natural by the end consumer, without<br />
any further explanation.<br />
While compounds of natural fibres and polymers are already fairly common<br />
in applications such as decking, fencing and fascias, produced by the extrusion<br />
processes, injection moulded parts are still a rather rare sight, although very<br />
interesting for a large number of uses.<br />
Assuming proper pre-drying (which is necessary for many standard polymers,<br />
such as ABS and polyesters) the material can be easily processed with comparable<br />
processing properties to standard polyolefins, gaining a smooth surface at<br />
moderate mould temperatures of 30°- 40°C. As the material can be processed<br />
at slightly lower temperatures, additional energy savings in the production can<br />
be achieved. That of course comes on top of the replacement of fossil resources,<br />
which can be as high as almost 100% when the matrix material is also adjusted<br />
(at Tecnaro found among the Arboform and Arboblend grades).<br />
The performance and processing properties described above have already<br />
led to several products made of Arbofill In series production they are mainly<br />
household articles (photo) and stationery, but the material is also found in<br />
applications such as furniture.<br />
Before a major player in the food preparation and storage business accepted<br />
a special series made of Arbofill, the material was (literally) put to the acid test.<br />
Starting with food contact conformity, through thousands of cycles in the dish<br />
washer and completed by the above mentioned tests on resistance to several<br />
aggressive chemicals. The Brazilian household goods company Coza have used<br />
Arbofill materials in their portfolio for several years now, and it has properly<br />
withstood the tropical climate since 2009.<br />
The compost bin introduced by Rotho (photo) is a very nice example of a<br />
coloured natural fibre composite, which allows for an even broader aesthetic<br />
appearances than the application of different fibre grades. The compatibility of<br />
Arbofill with standard polyolefins enables the use of common master batches<br />
and leading to easy colouring.<br />
Good scratch and especially creep resistance could be proven in the application<br />
of a backrest for an office chair (photo). Compared to unreinforced and unfilled<br />
polyolefin the low warpage and shrinkage are also crucial in this part.<br />
Aesthetic aspects played a major role when one famous Italian fashion brand<br />
introduced this material for their hangers - Benetton. This underlines the<br />
innovative and appealing character that natural fibre reinforced composites can<br />
show, with a premium touch compared to conventional plastics.<br />
Through several national and international R&D projects as well as in-house<br />
development, Tecnaro is continuously working (among many others) on the<br />
improvement of natural fibre reinforced materials, one of which is Arbofill. The<br />
company is testing various newly available fibres and fibre qualities for their<br />
addition to the property portfolio, and also investigating improvements in the<br />
compounding process.<br />
www.tecnaro.de<br />
(Photo: Samas)<br />
(Photo: Rotho)<br />
(Photo: Coza)<br />
bioplastics MAGAZINE [04/14] Vol. 9 15
Biocomposites<br />
Thin-walled<br />
composite structures<br />
with improved stiffness- and damping properties<br />
normalized specific flexural stiffness [-]<br />
1.2 -<br />
1.1 -<br />
1.0 -<br />
0.9 -<br />
0.8 -<br />
0.7 -<br />
carbon<br />
carbon + powerRibs<br />
flax + powerRibs<br />
0.002 0.004 0.006 0.008 0.010 0.012 0.014<br />
loss factor, ξ [-]<br />
Figure 2. Plot of normalized specific<br />
flexural stiffness vs. loss factor.<br />
Fig. 1: Dry Bcomp powerRibs lying on a biax flax<br />
fabric (left) and example of a part after impregnation<br />
and consolidation with an epoxy resin (right)<br />
Natural fibre composites have gained significant attention<br />
over the last couple of years. However, these novel<br />
materials struggle to establish themselves at a large<br />
scale in the composites industry, despite their outstanding<br />
specific mechanical properties. This is mostly due to the fact<br />
that natural fibre preform suppliers have been very much focusing<br />
on mimicking their glass fibre preform counterparts,<br />
at significantly higher price-performance ratios often beyond<br />
the acceptance of the market.<br />
Since its founding in 2011, Bcomp (Fribourg, Switzerland)<br />
has been focusing on understanding the specificity of natural<br />
fibers and their composites, and developing corresponding<br />
technologies bringing striking benefits – in addition to the<br />
lower ecological footprint – to the end product. Bcomp’s<br />
strong R&D focus has further been strengthened through<br />
nationally- and EU funded collaborations with leading<br />
academic partners, such as the Swiss Federal Institute<br />
of Technology Lausanne (EPFL), The University of Applied<br />
Sciences and Arts Northwestern Switzerland FHNW, or the<br />
Katholic University of Leuven (Belgium). In only three years,<br />
Bcomp managed to implement their product solutions in<br />
various industries such as Sports and Leisure, Consumer<br />
Electronics and Mobility, achieving thereby a significant<br />
market share and boosting the company’s sales.<br />
Bcomp’s powerRibs technology (pat. pend.) consists of a<br />
natural fibre grid fabric resulting in ribs in the millimeter<br />
thickness range on the surface of composite parts, leading<br />
to a significant increase of the bending stiffness of thin fibre<br />
composite shell elements by adding minimal weight. During<br />
the two past years, Bcomp developed the ideal flax yarn and<br />
textile process for the powerRibs technology with its partners,<br />
taking maximum advantage of the flax’ high stiffness-toweight<br />
ratio and low density. Recently, the product has<br />
attracted a lot of attention in the Composites industry, and<br />
was awarded the Swiss Excellence Product Award 2013 and<br />
the Certificate of Material Excellence 2013 by renowned US<br />
material consultant Material ConneXion. In parallel, Bcomp<br />
is currently working on the qualification of the material with<br />
global leaders of the Automotive industry. An example of dry<br />
powerRibs fabric and its integration into a composite part is<br />
shown in Fig. 1.<br />
16 bioplastics MAGAZINE [04/14] Vol. 9
Biocomposites<br />
By<br />
Christian Fischer<br />
managing director, co-founder<br />
Bcomp Ltd., Fribourg, Switzerland<br />
www.bcomp.ch<br />
Prior Bcomp studies and market applications have shown<br />
that the company’s natural composite solutions offer a great<br />
potential for the use in thin-walled composite structures<br />
requiring a high level of damping. This is due to the flax<br />
fibres’ unique combination of high stiffness-to-weight ratio,<br />
their significantly lower density when compared to carbon<br />
fibres, and their very high damping properties.<br />
In the framework of the Swiss Space Center’s Call for<br />
Ideas 2013, Bcomp has proposed to develop a new hybrid<br />
composite solution. By mixing carbon- and flax fibres in a<br />
specific way, and using Bcomp’s powerRibs technology, the<br />
aim consisted of developing a composite material with a so<br />
far unparalleled combination of specific flexural stiffnessand<br />
damping properties. The resulting thin-walled material<br />
would offer a novel alternative for structural shell elements<br />
in lightweight satellite structures, where high stiffness- and<br />
strength, low weight, and high damping properties are of<br />
high importance.<br />
Using two different strategies, namely (i) carbon-flaxcarbon<br />
micro-sandwich structures for enhanced stiffness<br />
and constrained layer damping in the flax layers, and (ii)<br />
Bcomp’s powerRibs technology, using flax fibre grids for the<br />
highly efficient reinforcement of composite shell elements,<br />
eight different layups were defined. Their specific flexural<br />
stiffness and damping performance were measured and<br />
compared with each other, showing a potential increase<br />
of both parameters using approach (i) by approx. 15 %,<br />
respectively. Approach (ii) yielded very significant damping<br />
improvements, with a specimen outperforming the reference<br />
carbon sample by 250 % at an equivalent specific stiffness.<br />
The results are summarized in Figure 2.<br />
While this study has clearly demonstrated the great<br />
potential of such material systems in space applications<br />
requiring high stiffness and damping at low weight, some<br />
phenomena still need to be understood, and there is a<br />
great potential to further optimize the presented concepts.<br />
Additional tests would be needed to understand whether<br />
the surface damping approach – the powerRibs being an<br />
extreme example of it – would generally yield better results<br />
with these carbon-flax hybrid composite structures than<br />
the constrained layer damping approach studied within this<br />
project, and the powerRibs can be further optimized to increase<br />
the flexural stiffness of the samples using this method.<br />
Furthermore, further studies would need to analyse influence<br />
of temperature, different stress- or strain levels, and further<br />
specifications in the use for given space applications, to name<br />
only few.<br />
bioplastics MAGAZINE [04/14] Vol. 9 17
Biocomposites<br />
Flax for<br />
high-tech<br />
applications<br />
High Vibration<br />
in carbon<br />
Damped Vibration<br />
thanks to FlaxPly<br />
Shock, Impact, Force<br />
Carbon layer<br />
FlaxPly<br />
Carbon layer<br />
Flax fibres are offering the best mechanical properties on<br />
the natural fibres market and are thus increasingly used<br />
as an environmentally friendly reinforcement for different<br />
applications. Their specific properties, which are higher<br />
than those of glass fibres, come in combination with interesting<br />
cost and weight reductions.<br />
Since flax fibres are easily and massively available<br />
near the facilities of Lineo NV (St Martin du Tilleul,<br />
France), the company is focused on the use of flax fibre<br />
for the development of its products. “We found that low<br />
environmental impact is not the only advantage of flax fibres.<br />
Their intrinsic technical properties can also make significant<br />
contributions to improving the performance of the finished<br />
product,” says Lineo’s CEO Francois Vanfleteren. Lineo’s<br />
portfolio comprises FlaxPreg, FlaxPly and FlaxTape,<br />
introduced in the following examples by some interesting<br />
business cases.<br />
FlaxPreg<br />
With the help of FlaxPreg, a new method of combining<br />
the damping properties of flax with the well-known high<br />
performance of carbon fibre is being used to make bicycles<br />
which will dampen vibration and provide more comfort for<br />
the riders.<br />
The ultimate technical goal was to combine the damping<br />
properties of flax with the well-known high performance of<br />
carbon fibre without sacrificing mechanical performance.<br />
Using hybrid technology to combine flax fibres and carbon<br />
fibres, up to 25% of flax fibres have been used for different<br />
parts of bicycles with a flax/epoxy commercial prepreg (preimpregnated<br />
composite fibres), made from a unique yarn<br />
treatment and impregnation process, which overcomes past<br />
technology problems of working with flax.<br />
When optimally engineered, a carbon-flax structure can<br />
exhibit significantly higher damping behaviour than its<br />
full-carbon counterpart of equal weight. In addition to the<br />
increased damping the right use of flax layers simultaneously<br />
improves the buckling strength and stiffness of the composite<br />
part by up to 25%.<br />
Once more, this is due to the lower density of flax fibres.<br />
Thus, when replacing an intermediate carbon layer by a flax<br />
layer of equal weight, the distance between the remaining top<br />
and bottom carbon layers is increased, resulting in a carbonflax-carbon<br />
sandwich structure with higher stiffness than the<br />
full-carbon reference part.<br />
“Initially working with FlaxPreg was quite challenging, but<br />
the hurdles have been overcome, and now it is possible for<br />
new products to contain more FlaxPreg“, said Francois.<br />
Intrinsic flame resistance is another property which will<br />
be explored and will certainly make flax fibres attractive to<br />
other markets, such as transport. Major markets to benefit<br />
from the new eco-friendly technology are sports, leisure,<br />
furniture and transport, with cycling and tennis being the first<br />
sectors where the technology has been put into commercial<br />
production.<br />
FlaxPly<br />
FlaxPly is a family of semi-finished flax-fibre products<br />
available in (UD) unidirectional and balanced fabrics. The<br />
products are compliant with main thermoset resins on the<br />
market and are suitable for many applications in marine<br />
18 bioplastics MAGAZINE [04/14] Vol. 9
Biocomposites<br />
or architectural markets. FlaxPly can be used with all wet<br />
processes such as infusion, hand lay-up, RTM, VARTM, etc.<br />
Lineo supplied FlaxPly reinforcements for the first ever<br />
racing boat prototype to incorporate up to 50% of natural flax<br />
fibre in the composite structure. The boat, which has been<br />
called the Araldite takes its name from Huntsman’s award<br />
winning Araldite ® range of products. It is a 6.5m long and<br />
3m wide, ergonomic, lightweight Mini Transat racing boat<br />
prototype – the smallest offshore racing boat allowed to<br />
cross the Atlantic.<br />
Designed by Regis Garcia to showcase the possibilities of<br />
incorporating flax fibres into the composite structure of an<br />
open sea sailing prototype, the boat was built at the wellknown<br />
IDB Marine de Tregunc shipyard in Brittany, France.<br />
With acceptance and funding received from C.I.P.A.LIN,<br />
the French Interprofessional Committee for the Agricultural<br />
Production of Flax, the project has been completed in just<br />
over 12 months.<br />
FlaxTape<br />
FlaxTape is the best flax reinforcement on the market, in<br />
terms of performance and price.<br />
The cost of yarn production is prohibitive. The manufacture<br />
of a yarn involves several processing steps. For example,<br />
the production of a conventional flax yarn usually requires<br />
scutching, hackling, four to six passes of drawing and the<br />
final spinning operations. The cost of the final spinning<br />
operation alone typically accounts about half of the total cost<br />
of the whole fibre-to-yarn process. The weaving of yarns<br />
into a fabric is another labour-intensive and costly process,<br />
involving warp preparation, threading, weft preparation and<br />
weaving.<br />
Significant cost savings can be realized if a highly aligned<br />
reinforcement structure can be produced without involving<br />
the expensive spinning and weaving operation.<br />
Lineo worked to find processes for converting fibres directly<br />
into a unidirectional non-woven tape that can compete with<br />
unidirectional yarns and woven fabrics in final composite<br />
mechanical performance.<br />
The result is FlaxTape, a tape of unidirectional natural<br />
flax fibres that offers a number of advantages because it<br />
is produced without involving any spinning and weaving<br />
operations: FlaxTape doesn’t need treatment to improve<br />
wettability because its wettability is already very good. The<br />
flat product needs less resin than other traditional products.<br />
In comparison to flax fabric, which cannot be produced<br />
lighter than 150 g/m², FlaxTape Lineo can produce very light<br />
reinforcements down to 50 g/m².<br />
“With the FlaxPly and the FlaxPreg, we showed that flax<br />
fibre reinforcements have a real interest in the world of<br />
composites. But compared to glass fibre reinforcements<br />
flax fabrics are too expensive. To have a chance to gain other<br />
markets (like transport), it was necessary to go further, do<br />
better. And with the FlaxTape we succeeded!”, François<br />
Vanfleteren said.<br />
Application examples are musical instruments or sandwich<br />
panels for automotive applications [1]. MT<br />
[1]: Khalfallah, M. et.al.: Flax/Acrodur® sandwich panel:<br />
an innovative eco-material for automotive applications;<br />
jec composites magazine / No89 May 2014<br />
www.lineo.eu<br />
bioplastics MAGAZINE [04/14] Vol. 9 19
From Science & Research<br />
Fig. 1: (from left): Soy hull | PHBV | PLA | PHBV-PLA-soy hull composites<br />
Composites based on<br />
soybean hull<br />
Soybean hull is one of the most widely available field<br />
crop residues obtained during the extraction of soy<br />
bean oil. Normally it is discarded as waste or used as<br />
animal feed after enrichment. The low cost, and with high<br />
fiber content, soy hull and its utilization in green composites<br />
has the potential to create extra revenue for the farmers. Using<br />
soy hull might be another way of making affordable injection<br />
molded biocomposites with specific desired mechanical<br />
properties.<br />
Recent studies performed by the authors have focussed<br />
on the fabrication of green composites from a blend of<br />
bioplastics, polyhydroxybutyrate-co-valarate (PHBV: 70 % by<br />
weight) and polylactide (PLA: 30 % by weight) reinforced with<br />
soy hull (Fig. 1) [1]. It was observed that the composites have<br />
a low density compared to the composites reinforced with<br />
traditional fibers (carbon and glass) [2].<br />
The hydrophilic nature of biofibers adversely affects its<br />
compatibility with the hydrophobic polymeric matrices.<br />
Also, there is a concern of agglomeration of biofibers in<br />
the biopolymer as the fiber loading increases which may<br />
lead to the poor dispersion of biofiber in the matrix phase<br />
resulting in the reduction of mechanical performance of the<br />
Flexural strength (MPa)<br />
70<br />
56<br />
42<br />
28<br />
14<br />
0<br />
Flexural strength<br />
Impact strength<br />
A B C D E<br />
Fig. 2: A: Neat PP B:PP+30% soy hull C: PHBV/PLA(70:30) D: PHBV/<br />
PLA+30% soy hull E: mPHBV/PLA+30% soy hull<br />
Impact strength (J/M)<br />
material. Different surface treatment techniques for fibers<br />
and compatibilizers have been reported to increase the fiber<br />
matrix adhesion [3]. In this work, an isocyanate terminated<br />
compatibilizer, Krasol, has been used to improve the<br />
physico-mechanical properties of the green composites. The<br />
mechanical performance of the composites were compared<br />
with the corresponding polypropylene based composites and<br />
are given in Fig. 2. From the figure it is clear that incorporation<br />
of soy hull reduced the strength of the composite which is<br />
common in case of biocomposites and is attributed to the<br />
poor adhesion between the fiber and matrices. However, a<br />
significant enhancement in the flexural strength (20%) and<br />
impact strength (35%) of the modified composite (mPHBV/<br />
PLA/ soy hull) over corresponding unmodified composites<br />
were observed by using 10 PHR of the compatibilizer in the<br />
PHBV/PLA/soy hull composites. No enhancement in the heat<br />
deflection temperature (HDT) and stiffness of the modified<br />
composites were observed.<br />
Scanning electron microscopy (SEM) images given in<br />
Fig. 3 showed the covering of fibers by polymeric matrices<br />
in modified composites. Less evidence of fiber fracture and<br />
pull out in the modified composites than in the unmodified<br />
composites suggesting a strong fiber matrix adhesion.<br />
One of the major advantages of using PHBV and PLA<br />
polymers is that they are 100% biodegradable and recyclable<br />
[4]. The biodegradation of PHBV and PLA is influenced by<br />
several factors like moisture level, temperature and pH.<br />
Since the fibers are hydrophilic they tend to absorb moisture<br />
which helps in the hydrolysis of the ester group present in<br />
the biopolymers to form oligomers [5]. These oligomers are<br />
easily degraded by micro-organisms hence have the ability to<br />
uplift the land fill shortages.<br />
Based on the observed properties of the modified green<br />
composites, some prototype materials, like storage bins and<br />
leaf rakes etc., were fabricated and are presented in Figure 4.<br />
It was found that that the composite can easily be coated with<br />
a pigment to give a desired color.<br />
Acknowledgements: The authors appreciate the financial<br />
support provided by the Hannam Soy Bean Utilization fund-<br />
2008 (HSUF) for this project.<br />
20 bioplastics MAGAZINE [04/14] Vol. 9
Fig. 3: SEM images of A) PHBV-PLA/30 wt% soy<br />
hull B) m PHBV-PLA+30 wt% soy hull<br />
biopolymere.<br />
ROHSTOFFE – TECHNOLOGIEN – PRODUKTE<br />
4. Kooperationsforum mit Fachausstellung<br />
By:<br />
Malaya Nanda, Sandeep Ahankari<br />
Saswata Sahoo, Manjusri Misra, Amar Mohanty<br />
University of Guelph<br />
Guelph, Ontario, Canada<br />
[1] M. R. Nanda, M. Misra, and A.K. Mohanty. Mechanical<br />
performance of soy hull reinforced bioplastic green composites:<br />
A comparison with polypropylene composites. Macromol. Mater.<br />
Eng. 2012, 297,184-194.<br />
[2] M. R. Nanda, M. Misra, and A.K. Mohanty. Performance evaluation<br />
of biofibers and their hybrids as reinforcements in bioplastic<br />
composites. Macromol.Mater.Eng.2013, 298, 779-788.<br />
[3] M. Avella, G. Bogoeva-Gaceva, A. Buzarovska, M. E. Errico, G.<br />
Gentile, A. Grozdanov, Poly(lactic acid)-based biocomposites<br />
reinforced with kenaf fibers J. Appl. Polym. Sci. 2008, 108,<br />
3542-3551.<br />
[4] M. R. Nanda, M. Misra, A. K. Mohanty, The effects of process<br />
engineering on the performance of PLA and PHBV blends<br />
Macromol. Mater. Eng., 2011, 296, 719-728.<br />
[5] C.Nyambo, A.K. Mohanty, M.Misra, Polylactide-based<br />
renewablegreen composites from agricultural residues and their<br />
hybrids. Biomacromolecules, 2010,11,1654-1660<br />
BILDNACHWEIS Clairant GmbH<br />
Joseph-von-Fraunhofer-Halle<br />
Straubing, 21. Oktober 2014<br />
ANMELDUNG www.bayern-innovativ.de/biopolymere2014<br />
KOMPETENZFELD<br />
material.<br />
Netzwerk LifeScience<br />
Fig. 4: Leaf rake, Storage bin<br />
bioplastics MAGAZINE [04/14] Vol. 9 21
Blow Moulding<br />
Biodegradable packages<br />
for dairy products<br />
The Technological Institute of Plastic (AIMPLAS, Valencia,<br />
Spain) has been coordinating a European two-year<br />
research project in which eight partners participate<br />
in the search for a new material, biodegradable and resistant<br />
to thermal treatments, to be used in the manufacture<br />
dairy products. The project, started in May 2013, is called<br />
BIOBOTTLE and its aim is creating multilayer and monolayer<br />
plastic bottles, as well as bags to package dairy products<br />
and which are not required to be separated from the rest of<br />
the organic wastes at the end of their brief lifespan.<br />
Europe is the biggest consumer of dairy products in<br />
the world, with an average of 261 kg per capita per year,<br />
according to the data provided by FAO in 2011. It supposes<br />
the generation of an important volume of waste, principally<br />
high density polyethylene bottles. This material is completely<br />
recyclable and its post-consumption management should<br />
not be a problem, but, in fact, only between 10% and 15% of<br />
it is recycled, according to data in 2012.<br />
Milk bottles and bags are packages which can be used<br />
only once, so a big volume of waste is generated. In addition,<br />
an exhaustive high temperature washing is required in<br />
recycling to eliminate any waste products and subsequent<br />
odours. So, it is especially interesting for the dairy industry,<br />
and an added value for the manufacturers, to introduce the<br />
elaboration of packages which can be thrown away when<br />
they are used, along with the rest of the organic wastes. For<br />
this, AIMPLAS and the rest of BIOBOTTLE’s partners are<br />
working on developing a biodegradable material which allows<br />
manufacturing of big multilayer bottles or bags, like the ones<br />
used for milk or milkshakes, as well as the monolayer bottles,<br />
which are smaller, used to package probiotic products.<br />
Biodegradable and resistant to sterilization and<br />
pasteurization<br />
One of the main difficulties with which the researchers of<br />
this project must deal is finding a biodegradable material<br />
which complies with the same requirements of the traditional<br />
packages currently in use, including the resistance to thermal<br />
treatments such as the sterilization or pasteurization. For this,<br />
it is expected to modify the current commercial biodegradable<br />
materials through reactive extrusion to overcome the thermal<br />
limitations in the current biodegradable ones available in the<br />
market.<br />
BIOBOTTLE is a European Project in the Seventh Framework<br />
Programme, with a fund of €1 million. Seven companies<br />
and technological centers from five different countries work<br />
with AIMPLAS: Germany (VLB), Bélgica (OWS), Italy (CNR),<br />
Portugal (VIZELPAS y ESPAÇOPLAS) and Spain (ALMUPLAS<br />
y ALJUAN). MT<br />
www.aimplas.es<br />
[iStockphoto/monticelllo]<br />
22 bioplastics MAGAZINE [04/14] Vol. 9
Blow Moulding<br />
(Composing:<br />
bioplastics MAGAZINE/iStockphoto/Berc)<br />
Avantium<br />
raises €36Mio Investment<br />
On June 5, 2014 Avantium (Amsterdam, The Netherlands)<br />
announced that it has closed a financing round<br />
of €36 million ($50 million) from a consortium of iconic<br />
strategic players. This unique consortium consists of Swire<br />
Pacific, The Coca-Cola Company, Danone, Alpla, and existing<br />
shareholders. With this capital raise the new investors affirm<br />
their commitment to advancing PEF, Avantium’s next generation<br />
packaging material. Proceeds will be used to complete<br />
the industrial validation of PEF and finalize the engineering<br />
& design of the first commercial scale plant. As part of its<br />
strategy to use responsibly sourced plant based materials for<br />
PEF production, Avantium will validate the use of 2 nd generation<br />
feedstock.<br />
Follow on investments were made by existing shareholders<br />
Sofinnova Partners, Capricorn Venture Partners, ING<br />
Corporate Investments, Aescap Venture, Navitas Capital,<br />
Aster Capital and De Hoge Dennen Capital.<br />
Tom van Aken, CEO Avantium stated: “Closing this financing<br />
round with Swire, The Coca-Cola Company, Danone, ALPLA<br />
and our existing investors underpins their commitment to<br />
making PEF bottles a commercial success. PEF is a 100%<br />
biobased plastic with superior performance compared to<br />
today’s packaging materials and represents a tremendous<br />
market opportunity. Our proprietary YXY technology to make<br />
PEF has been proven at pilot plant scale as we are now<br />
moving to commercial deployment.“<br />
Philippe Lacamp, Swire Pacific’s Head of Sustainable<br />
Development said, “We are excited to invest in Avantium,<br />
which has an impressive track record in developing<br />
breakthrough technology. This investment aligns with our<br />
sustainable development strategy to build and develop a<br />
portfolio of promising early stage sustainable technologies to<br />
reach commercial scale.<br />
The technology that Avantium supplies represents a<br />
pathway to the next generation of bio-based packaging<br />
materials, and has huge potential application for our existing<br />
bottling businesses.”<br />
Yu Shi, Director Next Generation Materials and<br />
Sustainability Research at The Coca-Cola Company<br />
comments, “By advancing smart technology, we believe<br />
performance and sustainability can go hand-in-hand to make<br />
a world of difference for consumers, the environment and our<br />
business. Avantium’s breakthrough technology continues to<br />
offer a promising pathway for supporting both our efforts to<br />
commercialize renewable, plant-based plastics and develop<br />
unique properties for packaging to drive new growth. We<br />
are pleased to further expand our existing partnership with<br />
Avantium through this latest investment.”<br />
Frederic Jouin, Director of Danone Nutricia Packaging<br />
Center comments: “We participate in this venture as we<br />
believe in the future of bio-based plastics for our packaging,<br />
with a potential significant reduction in carbon footprint and<br />
enhanced barrier properties compared to PET. With this<br />
investment, we re-affirm our will to launch a 100% bio-based<br />
bottle not in direct competition with food and 100% recyclable<br />
and our wish to accelerate this launch on the market.”<br />
Jan van der Eijk, Chairman of the Avantium Supervisory<br />
Board, adds; “It is a remarkable milestone in the biobased<br />
chemicals industry that large brand owners, such as The<br />
Coca-Cola Company and Danone jointly invest for the<br />
first time in a company like Avantium. Together with the<br />
investment of Swire and Alpla, it is clear to us that the market<br />
is willing to back winning technologies, such as PEF”.<br />
www.avantium.com<br />
bioplastics MAGAZINE [04/14] Vol. 9 23
Blow Moulding<br />
100 million<br />
PLA bottles<br />
per year<br />
Sant’Anna continuously<br />
on the road to success.<br />
As early as 2008 bioplastics MAGAZINE reported on the North<br />
Italian mineral water company Fonti di Vinadio Spa, which<br />
bottles and sells Sant’Anna di Vinadio mineral water. In<br />
2007 the company introduced their water in Ingeo PLA bottles.<br />
In those days producing about 650 million PET bottles per year,<br />
in the meantime the Italian market leader has ramped up its PLA<br />
bottle production to annually 100 million. “And still growing,” as<br />
Luca Cheri, Commercial Director of Fonti di Vinadio explained in<br />
an interview with bioplastics MAGAZINE.<br />
Currently the so-called Bio Bottles of Fonti di Vinadio represent<br />
about 2% of the Italian water bottle market. Most of it being sold<br />
in Northwest and Northeast Italy. “About 12 million families<br />
regularly buy Sant’Anna water in Bio Bottles,” Luca explains.<br />
“There is a growing green movement in Italy, and so we are<br />
also growing in sales. The people like the PLA bottle because<br />
it is natural – not chemical”. And the customers are accepting<br />
a slightly higher price for the environmentally-friendly bottle.<br />
Instead of 0.50 € per 1.5 litre bottle, 0.55€ is accepted by the<br />
consumers. The water company is closely cooperating with Coop<br />
Italia, a retail chain with about 100 hypermarkets and more than<br />
1000 supermarkets in Italy.<br />
But Fonti di Vinadio is also interested in geographic expansion.<br />
“When we look at other countries where the Sant’Anna value<br />
proposition would fit, of course we do that holistically” noted<br />
Cheri. “This means that we proactively assess all parts of the<br />
value chain, including understanding how new materials fit any<br />
existing post-consumer infrastructure, national or local policies,<br />
and compliance schemes. It must all be consistent with what we<br />
stand for as a Brand.”<br />
For the end-of-life Sant’Anna has performed recycling tests<br />
with Galactica, showing that PLA bottles can be recycled to PLA<br />
bottles. However, recycling is not really happening yet. Instead,<br />
the consumers are encouraged to dispose the PLA bottles in<br />
the biowaste bins. Their website says: “For further information,<br />
contact your local waste collection office.” And Luca confirms<br />
that the local authorities accept PLA bottles in the biowaste<br />
collection. While the labels of the bottles as well as the shrink<br />
films for 6-packs (at least for the 1.5 litre size) are also made of<br />
PLA, the caps have to be disposed of in the normal plastic waste.<br />
However, a biobased and compostable solution for the caps is<br />
being investigated.<br />
So, even if other PLA bottles – most of them in the 0.5 litre<br />
range or smaller – have disappeared from the market, Sant’Anna<br />
(by the way the only company worldwide offering a 1.5 litre PLA<br />
bottle), is seeing continuous success with further expansion<br />
plans. MT<br />
www.santanna.it<br />
In addition to the environmental advantages already mentioned, PLA<br />
offers some more (mainly energy related) benefits for bottle producers:<br />
PET PLA Advantage<br />
Granulate drying 6 hours ά 185 °C 6 hours ά 80 °C 60% less energy<br />
Preform cooling water temperature 8°C 25°C 70% less energy<br />
Preform heating oven 107- 110°C 80°C 30% less energy<br />
Blowing process<br />
11 bar (preblow)<br />
32 bar final blow<br />
6 bar (preblow)<br />
23 bar (final blow)<br />
-----<br />
Application of label (temperature of glue tank) 145°C 135°C 7.5%<br />
Shrink film tunnel 210°C 190°C 10%<br />
24 bioplastics MAGAZINE [04/14] Vol. 9
Blow Moulding<br />
Blow moulded air ducts<br />
made from bio-PA<br />
The plastics used in the automotive industry are primarily<br />
based on petroleum. In its search for alternatives,<br />
Stuttgart/Germany based MAHLE GmbH tested various<br />
biobased plastics and ultimately validated one material as<br />
ready for series production. This new bioplastic is first being<br />
used for air duct products.<br />
Large quantities of various types of plastic are found in<br />
vehicles. Due to the limited availability and rising prices<br />
of petroleum-based plastics, it seems reasonable to<br />
investigate alternatives and develop them to readiness for<br />
series production. These alternatives should protect the<br />
environment and not represent an encroachment on the<br />
food chain, i.e., they should not be based on starch as a<br />
raw material, for example. Biobased plastics must also be<br />
available in sufficient quantity.<br />
As part of a predevelopment project, Mahle, in conjunction<br />
with DuPont Performance Polymers, has investigated a<br />
biobased blow mould material (presumably a Zytel RS<br />
polyamide) for pipes for unfiltered air as well as clean air, and<br />
validated it as ready for series production. Furthermore, a<br />
comparison with conventional petroleum-based blow mould<br />
plastics was performed. Regardless of the material selection,<br />
the requirements for air ducts, such as unfiltered and clean<br />
air guides, continue to rise. The trend toward a modular<br />
system approach demands more flexible and lightweight<br />
components that can be employed even under very tight<br />
installation space conditions. Another challenge consists<br />
in the low-cost, effective production of what are often very<br />
complex shapes. The increasingly difficult installation and<br />
removal conditions for service purposes are central aspects<br />
in the development of current air duct products.<br />
In an effort to validate the properties of the new biobased<br />
blow mould material, first prototypes were initially produced<br />
without modifications to the sample and series production<br />
mould. In comparison with a conventional, petroleum-based<br />
material, the biobased plastic is convincing, with improved<br />
machinability and excellent flow properties. Better surface<br />
quality means less air turbulence within the air duct system.<br />
Extensive validation work in accordance with typical OEM<br />
specifications demonstrates better flexibility of the blow<br />
mould parts due to greater motility of folds. The greater<br />
component flexibility not only allows more freedom in shape<br />
design, but also provides advantages in the installation<br />
and removal of air duct products at the customer and in<br />
maintenance service. After simulated aging, the components<br />
were tested for rigidity, elongation at fracture, deflection,<br />
and pull-off forces. All recorded values are at least as good<br />
as the comparable values from the conventional material<br />
that was evaluated in parallel. Flawless functionality is thus<br />
established in prototypes. Another positive aspect is the<br />
achieved weight reduction, which can amount up to 25%,<br />
depending on the component size. MT<br />
www.mahle.com<br />
force [N]<br />
0 20 40 60 80 100 120 140 160<br />
motility of folds<br />
Conventional plastic<br />
Bioplastic<br />
Conventional plastic<br />
after ageing<br />
Bioplastic<br />
after ageing<br />
force [Mpa]<br />
0 5 10 15 20 25 30 35<br />
tenacity<br />
Conventional plastic 130 °C<br />
Bioplastic 130 °C<br />
Conventional plastic 150 °C<br />
Bioplastic 150 °C<br />
Conventional plastic160 °C<br />
Bioplastic 160 °C<br />
0 5 10 15 20 25<br />
displacement [mm]<br />
0 200 400 600 800 1000<br />
ageing [h]<br />
bioplastics MAGAZINE [04/14] Vol. 9 25
Basics<br />
First PLA bottles (2006-2007)<br />
Info<br />
Videoclip<br />
http://bit.ly/1rDzvh5 (Source: KHS Corpoplast)<br />
Stretch<br />
blow moulding<br />
Since the market introduction of the Coca-Cola PET bottles<br />
in the early 1990s bottles made from polyethylene<br />
terephthalate (PET) have seen a tremendous market<br />
growth for beverages and other liquids such as detergents,<br />
edible oils etc. More recently biobased and biodegradable<br />
PLA was introduced for such applications, and biobased PEF<br />
(polyethylene furanoate) was declared to be the bottle material<br />
of the future.<br />
The preferred manufacturing process for all these<br />
materials is stretch blow moulding. Even if a number of<br />
different process variants are existing, this short introduction<br />
shall focus on the so called two-stage (or two-step) stretch<br />
blow moulding (or reheat stretch blow moulding).<br />
In the first step or stage, so-called preforms are produced<br />
using the injection moulding process [1]. The preforms look<br />
like thick-walled test-tubes and already feature the final<br />
neck finish of the bottle including thread and neck ring.<br />
The preforms are cooled and usually packed in boxes for<br />
transport to the stretch blow moulding machine. Injection<br />
moulding systems are available today with usually 32, 48, 72,<br />
96 and 144 cavities [2].<br />
In the separate blow moulding machine the preforms are<br />
first reheated in a special UV oven to above glass transition<br />
temperature. Then each reheated preform is transferred<br />
into a blow mould where it is expanded with air pressure.<br />
In order to receive containers with excellent properties the<br />
heated preform is stretched to the bottom of the cavity prior<br />
to inflation by a long, thin so-called stretch rod. When the<br />
preform is at forming temperature it is fixed in the neck<br />
region by the neck ring, the stretch rod pushes against the<br />
bottom of the preform, while air is introduced to keep the soft<br />
plastic from sticking to the rod. When the stretch rod pins the<br />
preform (or parison) to the bottom of the mould, sufficient<br />
air is introduced to blow the preform against the mould<br />
wall, where it is held until cooled [3]. This process leads to<br />
a biaxially stretched wall of the container, giving it excellent<br />
mechanical and barrier properties.<br />
Most of the stretch blow moulding machines are rotary<br />
machines, i.e. a large number of mould cavities are<br />
mounted to a horizontal wheel. While this wheel is turning,<br />
26 bioplastics MAGAZINE [04/14] Vol. 9
Basics<br />
air cooler<br />
reflector<br />
radiator<br />
reflector<br />
cold preforms<br />
stretch blow mould<br />
Principle of reheat stretch<br />
blow moulding [2]<br />
Injection moulding of performs. Note the preform<br />
neck-ring designed to hold the preform firmly in<br />
the blowing machine [2]<br />
the preheated preforms go into the moulds and<br />
finished bottles exit the moulds in a fast and<br />
continuous process. Machines with 4-32 moulds<br />
and an hourly output of 9,000 to 81,000 bottles are<br />
standard today [4].<br />
Existing stretch blow moulding machines can<br />
be used to process PET, but also PLA and PEF.<br />
Only the process parameters are different, in the<br />
case of PLA in most cases even advantageous<br />
compared to PET (cf. table on page 24.<br />
[1] N.N.: Making preforms for PLA bottles;<br />
bioplastics MAGAZINE vol.1 (2006), Issue 02, pp 16.<br />
[2] Thielen, M.; Hartwig, K.; Gust, P.: Blasformen von<br />
Kunststoff Hohlkörpern, Hanser Publishers, Munich 2006<br />
[3] Beal, G.; Throne, J.: Hollow Plastic Parts, Hanser<br />
Publishers,<br />
Munich 2004<br />
[4] N.N.: Innopet Blomax Serie IV, brochure of KHS<br />
Corpoplast,<br />
Hamburg, Germany, assessed online 21 July 2014<br />
C<br />
M<br />
magnetic_148,5x105.ai 175.00 lpi 15.00° 75.00° 0.00° 45.00° 14.03.2009 10:13:31<br />
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bioplastics MAGAZINE [04/14] Vol. 9 27
Application News<br />
PLA Capsules for<br />
California Wine<br />
Green Solutions for<br />
green People<br />
”Those of us who enjoy the natural world and are active<br />
in the outdoors are becoming increasingly aware of the<br />
deteriorating condition of our planet. This concern is<br />
growing and there is a desire to show the, sometimes<br />
conservative outdoor industry, that it is quite easy to<br />
replace oil- based plastic products.”<br />
This is what Bjarne Högström, founder of GREENCOVER<br />
and the representative for FKuR in Scandinavia, states<br />
while sipping his coffee from the mug he has developed.<br />
With FKuR’s range of products nothing is impossible.<br />
Bjarne looked initially for a biodegradable product, and<br />
made the mug using Cellulose Acetate. However, the<br />
cost, stability and aesthetic touch were crucial in the<br />
choice of Terralene WF.<br />
The Greencover mug is made from a fully biobased raw<br />
material. Based on Braskems Green PE, which is derived<br />
from sugar cane, the Terralene WF grades are a unique<br />
range of compounds which have a higher modulus, dish<br />
washer resistance and food contact approval.<br />
In addition the material could be considered as being<br />
one of the greenest available as the renewable content<br />
exceeds 96 %. There are three grades of Terralene WF<br />
available; these contain an increasing amount of wood<br />
fibre.<br />
In this case Terralene WF 3516 has been used to<br />
produce the mug. With a modulus of approx. 1300 MPA it<br />
is more stable than mass-produced simple products but<br />
does not increase the cost significantly.<br />
Another clear benefit is that existing moulds can be<br />
used with this material. Leve AB in Stockholm produces<br />
the bowl, which is sold by Greencover AB.<br />
“We have had good field results. Schools and other<br />
similar organisations have used it for a long time and it’s<br />
a good way for teachers to start introducing the next of<br />
generation plastics to the next generation of students”<br />
finalizes Mr Högström.<br />
www.polymerfront.se<br />
www.greencover.se<br />
In honor of Earth Day (April 22) and Arbor<br />
Day (April 26), Trinity Oaks (St. Helena,<br />
California, USA) announced in mid April that<br />
it has begun bottling its wines with new plantbased<br />
capsules made from EarthFirst ® PLA<br />
film. Some of the key benefits, in addition<br />
to the biobased raw material, include less<br />
energy used and made in a greenhouse<br />
neutral facility utilizing solar, wind, and<br />
other energy offsets. The EarthFirst<br />
PLA film material used in the capsule<br />
is certified compostable, and the<br />
aluminum top disk on the bottle is<br />
recyclable.<br />
“This is just one of the ways that<br />
Trinity Oaks continues to support our<br />
role as stewards of the land. As an<br />
agriculturally-based company, we<br />
are dedicated to protecting the earth<br />
and its natural resources,” noted<br />
Bob Torkelson, President and COO,<br />
Trinchero Family Estates, the Napa<br />
Valley based wine company which<br />
produces Trinity Oaks wines. “Both<br />
Earth Day and Arbor Day celebrate<br />
the environment and encourage<br />
people to plant and care for trees,<br />
which we thought was a fitting time to<br />
commemorate our commitment.”<br />
The technology was developed in<br />
partnership with Plastic Suppliers,<br />
Inc. and Maverick Enterprises. Steve<br />
Otterbeck, President of Maverick Enterprises, added, “At this<br />
time, Trinity Oaks is the first and only wine capsule we have<br />
made with this PLA technology, which shows how committed<br />
they are to sustainable efforts.”<br />
“PLA is an extraordinary plant-based capsule that allows for<br />
us to create a unique, branded capsule for our customers while<br />
being very environmentally friendly using a renewable resource.<br />
We strive to be as sustainable as possible in all aspects of<br />
our daily production and each and every department here at<br />
Maverick. PLA is a new product we are happy to see Trinity<br />
Oaks using for their continued efforts in their commitment to<br />
sustainability.”<br />
Trinity Oaks Wines are produced by Trinchero Family Estates,<br />
and have helped plant over 10 million trees through the<br />
One Bottle One Tree ® program. Trinity Oaks wines’ One Bottle<br />
One Tree program funds the planting of a tree for every bottle<br />
of Trinity Oaks wine sold in partnership with the non-profit<br />
organization Trees for the Future to help restore tree cover and<br />
plant trees in areas most in need of reforestation. MT<br />
www.trinityoaks.com<br />
www.plasticsuppliers.com<br />
www.maverickcaps.com<br />
28 bioplastics MAGAZINE [04/14] Vol. 9
Application<br />
Biobased PE<br />
for carton packaging<br />
One successful example that reflects the commitment<br />
to sustainability of Brazilian manufacturers is the partnership<br />
between Braskem and Tetra Pak ® for using<br />
the biobased polyethylene (green PE) in its carton packaging<br />
manufactured in Brazil. Since 2011, Tetra Pak has used the<br />
biobased polymer in its screw caps. The initiative has led Tetra<br />
Pak to become the world’s first supplier of carton packaging<br />
for liquid food to use the sugar cane based PE, branded as<br />
I’m green.<br />
In 2013, both companies announced an expansion in the<br />
supply agreement for the renewable resin to include its use<br />
in the protective layers of all carton packaging made in Brazil.<br />
The substitution, which will be made this year, means that<br />
some 13 billion packaging units will be manufactured with<br />
up to 82% of the materials used derived from renewable<br />
resources. To the company, the use of natural resources aims<br />
to preserve the future in view of the global challenge posed by<br />
the growing scarcity of fossil-based raw materials.<br />
In February Coca-Cola Brazil became the first company<br />
to use the new packages for its Del Valle juice beverages,<br />
previously sold in regular cartons. Following that success, the<br />
pilot is now being extended to include all 150 customers that<br />
source from Tetra Pak Brazil.<br />
The transformation, which is considered a milestone in<br />
the food and beverage packaging industry, is also valued<br />
for raising environmental awareness among consumers.<br />
“Working jointly with Tetra Pak, we meet the needs of both<br />
the packaging industry and consumers, who are ever more<br />
connected and aware of these issues,” said Alexandre Elias,<br />
director of Renewable Chemicals at Braskem.<br />
“We are particularly proud to be the first in the industry to<br />
use bio-based LDPE in carton packages”, said Charles Brand,<br />
Vice President Marketing & Product Management at Tetra<br />
Pak. “We believe that the best way to protect the sustainable<br />
future of the packaging industry and meet the global challenge<br />
of a growing scarcity of fossil-fuel based raw materials is to<br />
further increase the use of renewable resources. We have set<br />
an ambition to develop a 100% renewable package, building<br />
from an average of 70% today. This launch is an important<br />
step in that direction.”<br />
I’m green polyethylene has the same characteristics<br />
as traditional polyethylene, such as being inert, resistant<br />
and recyclable, with the added advantage of being made<br />
from renewable materials, which helps reduce the level of<br />
greenhouse gases by absorbing CO 2<br />
from the air during the<br />
sugarcane’s growth phase. MT<br />
www.braskem.com.br<br />
www.tetrapak.com<br />
Inside<br />
package<br />
Outside<br />
package<br />
Polyethylene<br />
Polyethylene<br />
Aluminium<br />
Bio-based polyethylene<br />
Paperboard<br />
Bio-based polyethylene<br />
bioplastics MAGAZINE [04/14] Vol. 9 29
Politics<br />
Material use first!<br />
Proposals for a Reform of the Renewable Energy Directive (RED)<br />
to a Renewable Energy and Materials Directive (REMD)<br />
The Renewable Energy Directive (RED) of the European<br />
Union supports the energy use (bio-fuels, wood-pellets<br />
etc) of biomass. But according to the authors, the incentive<br />
scheme should also integrate biobased materials<br />
and chemicals.<br />
nova-paper #4, which can be downloaded in full free of<br />
charge is titled: “Proposals for a Reform of the Renewable<br />
Energy Directive to a Renewable Energy and Materials<br />
Directive (REMD)”. It aims at creating a level playing field<br />
for biobased chemicals and materials with bioenergy and<br />
biofuels in Europe. It is fundamentally different from other<br />
reforms of the Directive being currently discussed because it<br />
opens the perspective to not only look at energy, but also at<br />
biobased materials.<br />
The proposal is based on the insights that the support<br />
system for bioenergy and biofuels created by the RED<br />
and the corresponding national legislations is one of the<br />
main reasons hindering the biobased material sector from<br />
developing – and therefore the whole biobased economy.<br />
It is time to understand that the RED stems from a time<br />
when biomass was available in abundance and it made sense<br />
to create the framework, but that today biomass is a highly<br />
valuable raw material that should be allocated in the most<br />
efficient way possible. At the moment, the legislation causes<br />
serious market distortions for biobased feedstocks that have<br />
been reported by a multitude of companies. Unfavourable<br />
framework conditions combined with high biomass prices<br />
and uncertain biomass supplies deter investors from putting<br />
money into biobased chemistry and materials 1 .<br />
Furthermore, several problems with the current framework<br />
have been become apparent over the last few years, as for<br />
example the fact that some Member States are not on track<br />
with meeting their quotas or that feedstock bottlenecks have<br />
appeared due to the increased and unbalanced demand for<br />
biomass.<br />
This reform proposal aims to offer solutions to all these<br />
issues, while improving the generation of value added,<br />
employment, innovation and investment in Europe. All of<br />
these criteria can be better fulfilled by industrial material use<br />
than by energy use (of the same amount of biomass).<br />
The strengthening of the biobased material sector will<br />
contribute to the desired industrial renaissance recently<br />
communicated by the European Commission, while still<br />
reducing greenhouse gas emissions and contributing to<br />
a strong climate policy of the EU. Furthermore, it aims at<br />
lessening the dependence on public subsidies while still<br />
using, preserving and expanding the existing structures in<br />
place for bioenergy and biofuels.<br />
The revolutionary proposal calls for an opening of the<br />
support system to also make biobased chemicals and<br />
materials accountable for the renewables quota of each<br />
Member State. The basic idea is to transform the RED into a<br />
REMD – a “Renewable Energy and Materials Directive”.<br />
It does not intend to establish a new quota for the chemical<br />
industry. Instead, it proposes that the material use of a<br />
biobased building block such as bioethanol or biomethane<br />
should be accounted for in the renewables quota the same<br />
way as it counts for the energy use of the same building<br />
block, e.g. fuel.<br />
The competition triangle: No level playing field for bio-based chemicals and products<br />
Petrochemical<br />
Industry<br />
90 %<br />
Energy Tax<br />
Fuels, Electricity<br />
and Heat<br />
Artificial<br />
competitiveness<br />
Bioenergy<br />
Biofuels<br />
Fig 1: The competition triangle:<br />
Petrochemicals – Bioenergy/<br />
biofuels – Material use of<br />
biomass (Carus et al. 2014)<br />
10 %<br />
No Energy Tax,<br />
no import duties<br />
Energy Shift<br />
(with Solar and Wind)<br />
Easy, subsidised<br />
access to biomass<br />
48 %<br />
Integration into<br />
Emissions<br />
Trading System<br />
Comprehensive support system<br />
at EU and national levels<br />
National Implementations ,<br />
Biofuel Quota Act,<br />
Tax reductions<br />
Raw Material Shift<br />
3. Industral Revolution<br />
Products<br />
Low competitiveness<br />
to petrochemical productes<br />
Biomass<br />
52 %<br />
(D 2008)<br />
Difficult access to domestic<br />
biomass, barriers in trading,<br />
import taxes<br />
Renewable Energy<br />
Directive (RED)<br />
Uncertainty on sustainable feedstock<br />
supply, R&D, biotech processes,<br />
performance, competitiveness, markets<br />
and political framework are the main<br />
hurdles for investment in Europe.<br />
Industrial Material<br />
Use of Biomass<br />
Complete lack of a support system for<br />
the material use – support only for R&D,<br />
sporadic and limited to certain applications.<br />
Difficult situation on the market, with<br />
laws and regulations as well as in<br />
politics and publics.<br />
Advantages and benefits for<br />
Bioenergy/Biofuels leading to<br />
hurdles for other sectors<br />
Hurdles and barriers for<br />
Industrial Material Use<br />
30 bioplastics MAGAZINE [04/14] Vol. 9
Politics<br />
10<br />
9<br />
8<br />
The factors state how much more gross employment<br />
and added value is created per unit of land (or tonne of<br />
biomass) by material use than energy use<br />
Solar powered electric car<br />
Photovoltaic<br />
Solar Electricity<br />
0%:<br />
3,600 GJ per ha and year<br />
Inverter (DV AC)<br />
5%,<br />
Grid losses: 6%<br />
Reaching the battery:<br />
3,215 GJ<br />
per ha and year<br />
Battery electric<br />
motor to the wheel:<br />
0%<br />
6.3% of original energy<br />
2,250 GJ per ha and year<br />
2,250 GJ<br />
7<br />
6<br />
5<br />
4<br />
In Central Europe, the<br />
average solar radiation<br />
per hectare about<br />
36,000 Gigajoule (GJ)<br />
per ha and year<br />
to the wheel<br />
The photovoltaic panel and electric<br />
car system is 50 times (BTL) to 125<br />
times<br />
compared to the system of energy<br />
crops for a biofuel driven car.<br />
3<br />
2<br />
1<br />
Direct gross<br />
employment<br />
factor<br />
Direct gross<br />
added value<br />
factor<br />
1 2 3 4 5 6 7<br />
Seven Studies<br />
Photosynthesis<br />
about 2% of 20,000 GJ<br />
(radiation share in growing<br />
period) per ha:<br />
400 GJ per ha<br />
and year<br />
Biofuels (Biodiesel, Bioethanol, BTL)<br />
Mechanical &<br />
chemical processing<br />
Biofuels<br />
50 - 135 GJ<br />
per ha and year<br />
Distribution and combustion engine<br />
(fuel wheel):<br />
5%<br />
0.1-0.2% of original energy<br />
18 - 47 GJ<br />
per ha and year<br />
18 - 47 GJ<br />
Fig 2: Comparison of gross macroeconomic effects of material<br />
and energy use of biomass (Carus et al. 2014)<br />
Notes: Shares of food an feed based on FAOSTAT; gap of animal feed<br />
demand from grazing not included (see Krausmann et al. 2008)<br />
Other building blocks, such as succinic acid, lactic acid, etc.<br />
could be accounted for based on a conversion into bio-ethanol<br />
equivalents according to their calorific value. Reduction of<br />
greenhouse gas emissions could also be the basis for such a<br />
conversion.<br />
Six more evolutionary proposals complement this comprehensive<br />
idea of a REMD. They focus especially on resource efficiency by<br />
restricting bioenergy’s share of the RED quotas, strengthening solar<br />
and wind power within the European renewables framework and<br />
by including more CO 2<br />
-based fuels in the quota. It is proposed to<br />
abolish multiple counting within the quota, except for raw materials<br />
stemming from cascading or recycling processes. Furthermore,<br />
in the future representatives of the material sector should also be<br />
heard for any reform concerning energy won from biomass.<br />
Finally, the reform paper addresses the current debate about<br />
sustainability certifications for biomass used for any purpose. It<br />
points out that sustainability certifications for the energy sector<br />
were only implemented hand in hand with considerable incentives.<br />
This aspect is often forgotten in the discussion. The paper proposes<br />
installing the same sustainability criteria for biomass used for<br />
materials that are required for the use of energy, if the same<br />
incentives are applied. In such a context, an expansion of today’s<br />
sustainability schemes to cover more criteria would be welcome.<br />
The paper is completed by two Annexes: One includes statements<br />
of companies that feel the negative impacts of the distorted<br />
market for biomass caused by the RED; and the other presents<br />
comprehensive background information on all statements of the<br />
main paper as well as the specifics of industrial material use. MT<br />
Info:<br />
The complete paper (pdf) can be<br />
downloaded free of charge at<br />
www.bio-based.eu/nova-papers<br />
By:<br />
Michael Carus, Lara Dammer,<br />
Roland Essel all: nova-Institut,<br />
Hürth, Germany<br />
Andreas Hermann<br />
Öko-Institut; Freiburg, Germany<br />
www.nova-institute.eu<br />
1:“Whereas world capacity for biobased chemicals and materials is rapidly growing,<br />
Europe clearly lags behind. Lux Research, a Boston based company, expects a doubling<br />
of global biobased capacity in 2017 to 13.2 Mton. But Europe’s share will drop from 37%<br />
in 2005 to 14% in 2017.” (www.biobasedpress.eu/2014/03/biobased-chemicals-europeanshare-drop-sharply)<br />
Editor’s note<br />
Michael Thielen<br />
Two of many interesting aspects mentioned in<br />
the proposal are (i) macroeconomic effects (gross<br />
employment and added value) and (ii) energy<br />
efficiency of photovoltaic vs. biofuels.<br />
(i) In 2012, Fifo-Institute, Cologne (Germany)<br />
and nova-Institute, Hürth (Germany) conducted<br />
a comprehensive meta-analysis of seven major<br />
studies on the economics of material use of biomass.<br />
This meta-analytical study of the macroeconomic<br />
effects focuses on the question: “How do we assess<br />
the economics of material use compared to energy<br />
use?” applying the same parameters of added value<br />
and the effects on employment. Fig 2 shows the<br />
recapitulation of the results. Overall, it is apparent<br />
that material use promises several advantages over<br />
energy use in terms of gross employment (Factors<br />
5-10) and gross added value (Factors 4–9) – in both<br />
cases related to the same area of land or amount<br />
of biomass.<br />
This is largely due to the considerably longer<br />
process and value chains for material use – and<br />
the higher value of the products. (ii) Fig 3. shows<br />
the different grades of land efficiency for different<br />
biofuel systems (biodiesel from rapeseed, bioethanol<br />
from wheat or corn and BTL from lignocellulosic<br />
feedstock) compared to the land efficiency of<br />
powering an electric car with solar energy – from<br />
the field to the wheel.<br />
All assumptions are conservative and widely<br />
accepted by experts. The different biofuel systems<br />
need 50 to 125 times more land than a solar electric<br />
car system, taking only the direct effects into<br />
account (without the production of the PV system<br />
and without energy input (tractor, fertilizer, plant<br />
protection…) in the agricultural system). Especially<br />
if land is rare, the decision for a land-efficient solar<br />
electric mobility instead of far less efficient biofuels<br />
will free large arable areas for the agricultural<br />
production<br />
bioplastics MAGAZINE [04/14] Vol. 9 31
Market<br />
GreenPremium:<br />
Who is willing<br />
to pay more?<br />
An introduction to nova paper #3<br />
on bio-based economy 2014-05<br />
Biobased plastics are usually more expensive than their<br />
conventional counterparts, and companies face supply<br />
chain challenges when they switch from one raw material<br />
solution to another. Nevertheless, the biobased plastics<br />
market continues to grow. GreenPremium plays an important<br />
part in this.<br />
In its paper “GreenPremium along the value chain of<br />
biobased products” nova-Institute (Hürth, Germany) is,<br />
for the first time, putting forward a clear definition of<br />
GreenPremium:<br />
The GreenPremium is basically understood as the<br />
extra-price market actors are willing to pay for a product<br />
just for the fact that it is green or, in our specific case,<br />
biobased. In other words: an extra charge for the additional<br />
emotional performance and/or strategic performance of the<br />
intermediate or end product the buyer expects to get when<br />
choosing the biobased alternative compared to the price<br />
for the conventional counterpart with the same technical<br />
performance.<br />
The results of the surveys and analyses of 35 cases<br />
of biobased chemicals and plastics clearly demonstrate<br />
that GreenPremium prices do indeed exist and are paid<br />
in the value chains of different biobased chemicals and<br />
plastics – especially for new biobased value-added chains<br />
and on the European market. In line with the definition of<br />
GreenPremium, the motivation for paying additional prices<br />
is the biobased product’s expected increased emotional and<br />
strategic performance.<br />
In the absence of any policy incentives, GreenPremium<br />
prices are very important for the market introduction of<br />
biobased products, and many new biobased plastics would<br />
not even exist if there were no customers willing to pay<br />
GreenPremium prices.<br />
The range of reported GreenPremium prices in the various<br />
branches and applications analyzed ranges from a 10%<br />
to a 300% premium over the conventional petrochemical<br />
product with the same technical performance. Most of the<br />
GreenPremium prices found lie within a range of 10-20% for<br />
biobased intermediates, polymers and compounds, followed<br />
by the 20-40% range. Higher GreenPremium prices could<br />
only be obtained in specific cases.<br />
For the end consumer the range of GreenPremium prices<br />
for biobased products goes from 0% (automotive, cosmetics,<br />
bottle) to 25% (wall plug, toy) with, in the middle, a 10%<br />
GreenPremium for organic food with biobased packaging.<br />
Experiences show that consumers tend to pay<br />
GreenPremium prices (and hence pass on the difference to<br />
other actors in the supply chain) when the environmental or<br />
social benefits are explained to them (Levine 2012*).<br />
“The consumers are the driving force. Some consumers<br />
already pay a premium for less polluting cars, for organic<br />
food and for green plastics, and they are constantly growing<br />
in number. ‘Being green’ is the premium, and the consumer<br />
shall pay for it. Local regulation can be helpful, but it is<br />
definitely the demand that makes the difference. And the<br />
current trend is going green, worldwide.” (Prestileo 2012*).<br />
32 bioplastics MAGAZINE [04/14] Vol. 9
Market<br />
GreenPremium in percentage of the product price<br />
Chemical<br />
company<br />
Polymer<br />
producer<br />
Compounder<br />
Product<br />
producer<br />
Dictrbuter<br />
End consumer<br />
Value chain<br />
Fig. 1: Analysis of<br />
GreenPremium prices along<br />
the value chain of different<br />
bio-based chemicals,<br />
plastics and end products.<br />
Coloured lines represent<br />
one value chain, single dots<br />
represent single findings.<br />
Regional differences<br />
The data within the study is largely based on estimations<br />
of the European market. It should also be mentioned that<br />
the willingness to pay GreenPremium price is relatively high<br />
in Europe, whereas in China it is relatively low and North<br />
America somewhere in between (Ravenstijn 2012*).<br />
An evaluation of the US market conducted by P&G largely<br />
confirms this trend. “Roughly 80% of consumers are either<br />
highly engaged with environmental sustainability (they will<br />
accept some performance trade-offs for products with better<br />
environmental footprints), or are ‘eco-aware’ but will not<br />
accept trade-offs. The latter group (70%) are considered the<br />
mainstream and are an important target group for biobased<br />
products. The remaining 20% are indifferent; in the US, half of<br />
this 20% self-classify as never greens (Meller 2009*). Similar<br />
results have been revealed by the National Retail Federation,<br />
showing that 70% would be willing to pay a premium of at<br />
least 5% (NRF 2010*). Other analyses confirm more generally<br />
that “consumers are willing to pay slightly more, but not huge<br />
amounts more” (Cooper 2013*).<br />
GreenPremium changes along the supply chain<br />
Fig. 1 shows the results of all expert interviews and<br />
surveys undertaken and analyzed in the context of this<br />
study. nova-Institute’s surveys and analyses cover cases of<br />
GreenPremium prices for 35 bio-based chemicals, polymers<br />
and plastics (drop-in and new biopolymers), and compounds<br />
– and additional background information from market<br />
insiders for the GreenPremium prices. Expert interviews by<br />
phone, skype, LinkedIn and face to face, as well as a literature<br />
analyses, were conducted in late 2012 and 2013.<br />
The figure shows the identified GreenPremium levels<br />
depending on where they are paid in the value chain – for<br />
example, the polymer producer buys a building block from<br />
the chemical company and might pay a GreenPremium for it<br />
or the end consumer buys the final product and might pay a<br />
GreenPremium to the distributor.<br />
Some identified GreenPremium prices are part of the same<br />
value chain; they are shown by coloured lines. The empirical<br />
data shows that for all lines the GreenPremium price levels (in<br />
percentage terms) decreases along the supply chain towards<br />
the end consumer, as well as the █brown and █green lines<br />
after an intermediate peak. Relatively high GreenPremiums<br />
are paid for (early) intermediate products, whereas the end<br />
consumer pays a much lower GreenPremium or even no<br />
extra price at all.<br />
The reason for this is that intermediate products like<br />
building-blocks, polymers or compounds only account for<br />
a minor fraction of overall product costs, with the effect<br />
that endproduct costs increase only slightly. The material<br />
costs share (including the GreenPremium) of the total<br />
product price decreases along the value chain. The highest<br />
GreenPremium price (in percentage) is paid predominately<br />
for the intermediates. And without this enhanced and<br />
confirmed willingness to pay high GreenPremium prices for<br />
intermediate products, many new bio-based value-chains<br />
would not have been implemented at all.<br />
The green line rises towards the middle of the supply chain,<br />
which means that the highest GreenPremium levels are paid<br />
by the distributor for the green packaging. This situation<br />
can occur when a product is subject to very high emotional<br />
performance that would allow producers and distributors<br />
to pass on their extra costs to the end consumer. Biobased<br />
packaging for organic food can serve as an example, with<br />
a small fraction of packaging costs and high emotional<br />
performance through green packaging making a perfect<br />
fit with the consequent green image of the organic food<br />
product. The distributor can pass his extra costs of the green<br />
packaging (+100%) on to the end consumer, who only has to<br />
pay 10% GreenPremium for the final organic food product.<br />
(The high GreenPremium price for the green packaging can<br />
be explained by a small production volume.)<br />
bioplastics MAGAZINE [04/14] Vol. 9 33
Market<br />
The unconnected dots represent other empirically proven<br />
GreenPremium levels in the market, which could not be<br />
allocated to specific supply chains. The distribution indicates<br />
above-average GreenPremium levels for compounds and<br />
polymers compared to chemicals or end products. Some of<br />
the dots represent specific materials and are coloured (e.g.<br />
PLA in blue), others represent more general findings and are<br />
marked in grey (e.g. bio-based chemicals in general).<br />
Some examples<br />
Some companies pay more than double the conventional<br />
price, for example for compounds based on PE made<br />
from biomass. One reason for FKuR customers to pay this<br />
premium is that the product fits their corporate identity,<br />
since they pursue sustainability targets and pay attention to<br />
their products’ carbon footprint (Michels 2012*).<br />
The fischer company brought a green wall plug made from<br />
57% bio-based polyamide to market in order to strengthen<br />
their green company image. The biobased version, which is<br />
20% more expensive than the conventional one, is mainly<br />
aimed at environmentally minded do-it-yourselfers (Schätzle<br />
2013*).<br />
Talking about the end-consumer industry, Coca-Cola<br />
is willing to pay up to 25% extra for bio-based PET to be<br />
used in drinking bottles. This includes higher production<br />
costs caused by retooling and transport (Stadler 2012*).<br />
Based on increasing economies of scale, Coca-Cola expects<br />
equal prices to petro-based PET by 2015 for the Brazilian<br />
production chain, whereas the European way will require<br />
further GreenPremium shares due to higher logistics<br />
costs (Stadler 2012*). Generally, it is estimated that major<br />
companies like Coca-Cola and Danone pay 15-20% and even<br />
up to 25% more for Bio-PET or PLA used in packaging.<br />
A producer of plastic toys pays a GreenPremium of nearly<br />
100% for a 68% bio-based version that has similar technical<br />
properties to ABS in order to take advantage of marketing<br />
effects. The final toy product prices are 20-30% higher than<br />
competing products (Grashorn 2012*).<br />
Within the automotive sector, Toyota has covered 80% of<br />
the interior surfaces of one of its hybrid cars with Bio-PETbased<br />
plastic. The material, which is used in the seat trim,<br />
floor carpets and other interior surfaces, is estimated to<br />
raise raw material costs by 15% (Toyota 2011, Ravenstijn<br />
2012*). One reason for this development is to meet internal<br />
sustainability targets, e.g. concerning the product’s carbon<br />
footprint (Carrez 2013*).<br />
Ford, Toyota and Volkswagen are also interested in<br />
purchasing bio-PP from Braskem in order to benefit from<br />
marketing and supply chain effects. They are expected to<br />
pay around 30% extra compared to the current petro-based<br />
counterpart, at least for a limited period of time (Ravenstijn<br />
2012*). MT<br />
Info:<br />
The complete paper (pdf) including<br />
a complete *list of all references is<br />
available free of charge at<br />
www.biobased.eu/markets<br />
COMPOSITES EUROPE<br />
7.– 9. Okt. 2014 | Messe Düsseldorf<br />
9. Europäische Fachmesse & Forum für<br />
Verbundwerkstoffe, Technologie und Anwendungen<br />
www.composites-europe.com<br />
Organised by<br />
Partners<br />
34 bioplastics MAGAZINE [04/14] Vol. 9
Polylactic Acid<br />
Uhde Inventa-Fischer has expanded its product portfolio to include the innovative stateof-the-art<br />
PLAneo ® process. The feedstock for our PLA process is lactic acid, which can<br />
be produced from local agricultural products containing starch or sugar.<br />
The application range of PLA is similar to that of polymers based on fossil resources as<br />
its physical properties can be tailored to meet packaging, textile and other requirements.<br />
Think. Invest. Earn.<br />
Uhde Inventa-Fischer GmbH<br />
Holzhauser Strasse 157–159<br />
13509 Berlin<br />
Germany<br />
Tel. +49 30 43 567 5<br />
Fax +49 30 43 567 699<br />
Uhde Inventa-Fischer AG<br />
Via Innovativa 31<br />
7013 Domat/Ems<br />
Switzerland<br />
Tel. +41 81 632 63 11<br />
Fax +41 81 632 74 03<br />
marketing@uhde-inventa-fi scher.com<br />
www.uhde-inventa-fi scher.com<br />
Uhde Inventa-Fischer
Report<br />
Generation Zero<br />
Bioplastics were the very beginning!<br />
Pic. 1: Bonboniere cover<br />
(Celluloid as eplacement for tortoiseshell)<br />
Pic. 2: Candle holder<br />
(casein as replacement for tortoiseshell)<br />
Due to the strong and growing use of plastics, some historians<br />
call the current time the plastics age. In 1983, with<br />
125,000,000 m³ for the first time the global demand for<br />
plastics exceeded that of iron. But, the history of plastics is older<br />
than some historians and some people in the plastics business<br />
might expect:<br />
Modern man always looked for, and made use of, easily<br />
processable materials to ease daily life. In the history of plastics,<br />
according to Waentig, it can be distinguished between the<br />
following phases:<br />
• Origins (until1839),<br />
• era of imitating materials (1839 to 1914),<br />
• era of substitutes (from approx. 1914 to approx. 1950),<br />
• era of materials with novel properties (from approx. 1950).<br />
Some might have forgotten that the very first plastics<br />
were based on biopolymers. Already in the stone age, natural<br />
resins (biopolymers) were used as glue and in the middle ages<br />
manufactured products from the biopolymer milk protein (casein)<br />
were used for imitation of horn for inlays or little medallions.<br />
A recipe for making imitation horn is almost 500 years old,<br />
making it the oldest known text on creating a plastic. In around<br />
1530 the Swiss merchant Bartholomaeus Schobinger met with<br />
the Bavarian Benedictine monk Wolfgang Seidel at the wealthy<br />
Fugger family´s residence. There, Seidel, a passionate collector<br />
and publisher of scientific texts, heard about an alchemist´s<br />
recipe that he later published in his writings under the title “The<br />
secret to creating a transparent material akin to beautiful horn”<br />
(see box next page).<br />
Social structures changed rapidly in the 18 th century.<br />
Urbanization took place, the bourgeoisie became wider and<br />
wealthier and required a higher level of scarce and expensive<br />
horn, nacre, tortoise shell and ivory for designed fashionable<br />
articles for daily use (see pictures). The demand for these natural<br />
materials – which, by the way, are all based on biopolymers –<br />
exceeded supply and opened the market for substitutes.<br />
Bois Durci, the hardened wood, was used mainly in France<br />
between 1855 and 1927 for the production of picture frames,<br />
write garnish, album covers, badges and other luxurious<br />
objects (picture 9). Bois Durci is a dark material, made from<br />
the biopolymer protein and many different filling materials. This<br />
moulding compound consisted of waste products: bovine blood<br />
from the many slaughterhouses around Paris, the megacity at<br />
that time, as well as sawdust from tropical wood from furniture<br />
production.<br />
At about the same time, at the end of the 19 th century,<br />
Milk Stone a resin based on casein was invented. Famous<br />
trademarks were Galalith and Erinoid (see box p. 38, top). It<br />
needed some effort to be produced and was more expensive<br />
than the later Celluloid, but it kept a certain market for a while<br />
because it was odorless and flammable.<br />
Pic. 3: Buttons (casein as replacement for nacre)<br />
36 bioplastics MAGAZINE [04/14] Vol. 9
Report<br />
In the second half of the 19 th century the game of billiards became<br />
very popular in the USA and the demand for ivory for billiard balls<br />
threatened Ceylonese (today Sri Lanka) elephants with extinction.<br />
In 1869, thermoplastic celluloid was developed by J.W. Hyatt as a<br />
replacement material for the scarce and expensive ivory. At that<br />
time he certainly was not aware that he had introduced the first ever<br />
synthetically produced bioplastic. Celluloid is composed of a mixture<br />
of about 70 to 75 % by weight of cellulose di-nitrate and 25 to 30 % by<br />
weight of camphor. Over the years it has been displaced by mixtures<br />
of cellulose acetate (see extra frame) which are less combustible.<br />
Today, many other biopolymers and bioplastics are on the market,<br />
but there is still room for some bioplastics which started from the<br />
very beginning: Cellulose Acetate (CA) is marketed e.g as Biograde ®<br />
from FKuR, one of the most well-known applications of cellulose<br />
aceto butyrate (CAB) is the moulded handle on the Swiss army knife.<br />
A rather young, new casein-based polymer is marketed by Qmilk (cf.<br />
bM 05/2013).<br />
Univ.-Prof. Dr.-Ing. Christian Bonten is member of the Presidium<br />
of the Deutsches Kunststoffmuseum (German Plastics Museum) in<br />
Düsseldorf, Germany and Director of the Institut für Kunststofftechnik<br />
(IKT) in Stuttgart/Germany.<br />
Pic. 4: Clasp<br />
(celluloid as replacement for nacre)<br />
www.deutsches-kunststoff-museum.de<br />
“The secret to creating a<br />
transparent material that feels<br />
and looks like beautiful horn”<br />
(Original text in German, “ein durchsichtige materi (...)<br />
gleich wie schons horn”)<br />
“Take goat´s cheese or another low-fat cheese and leave it<br />
to simmer for a whole day. Then let it cool until a thick pastelike<br />
deposit forms. The white milky liquid floating above must<br />
be skimmed off. Pour fresh hot water over what remains,<br />
leave it to simmer again and stir so that the water separates<br />
from the paste. Repeat the process until the white substance<br />
no longer forms. What remains at the bottom of the pot is a<br />
substance that is viscous and transparent like horn and looks<br />
like curd cheese.” Father Seidel then picks up the thread:<br />
“Place the cleaned material in a well heated soapy solution<br />
and then press it into a mould. The filled mould has to be<br />
plunged into cold water, where it becomes as hard as bone<br />
and beautifully transparent.” And there you have “the ideal<br />
material for craftsmen.” Father Seidel adds: “If the process<br />
has been performed correctly, table tops, dinnerware and<br />
medallions can be cast from the material”. He continues: “But<br />
remember, the material must be moulded while still hot. Even<br />
when already moulded, it can still be shaped without being<br />
damaged. As soon as it has cooled down, however, bending or<br />
twisting will cause it to shatter like glass.”<br />
Pic. 5: Cigarette holder<br />
(casein as replacement for horn)<br />
Pic. 6: Belt buckle and buttons<br />
(Celluloid as replacement for horn)<br />
bioplastics MAGAZINE [04/14] Vol. 9 37
Report<br />
Biopolymers and bioplastics<br />
from milk proteins<br />
Raw material for the necessary casein is cow’s milk, which<br />
has a casein content of 2 to 3 % per weight. One litre of cow’s<br />
milk contains about 40 g of butterfat, 36 g of casein and<br />
50 g of lactose. So up to 30 litres of milk are necessary for<br />
producing 1 kg of casein, which is a quite inefficient ratio.<br />
Pic. 7: Toiletry articles<br />
(Metal, glass and Celluloid<br />
as replacement for ivory)<br />
A kind of an artificial horn, marketed with the brand names<br />
Galalith or Erinoid, was made from dried casein in a quite<br />
lengthy and costly manner. The production of hard artificial<br />
horn required milk properly degreased by centrifuging and<br />
precipitated with rennet instead of acid. For hardening, the<br />
plates and rods needed to be brought into a 5 % aqueous bath<br />
of formaldehyde. The hardening took weeks and months,<br />
which made the process so expensive. Later, the hardening<br />
was cut by two thirds and later down to 20 % by means of<br />
potassium thiocyanate.<br />
Pic. 8: Billiard balls (Celluloid as replacement for ivory)<br />
Biopolymers und<br />
bioplastics from cellulose<br />
(cell walls from plants)<br />
In the 19 th century, cellulose became an important raw<br />
material for plastics. Since the bronze age, cellulose from<br />
papyrus, wood and cotton was used as paper, as well as in<br />
the form of fibres and textiles. Cellulose can be found as a<br />
structural component in all plants – including many plants<br />
that are not useful as food. Hence cellulose is the most<br />
frequently encountered carbohydrate on earth. Vegetable<br />
fibres such as cotton, jute, flax and hemp are cellulose in a<br />
nearly pure form.<br />
By means of drawing into fibres and forming, it is possible<br />
to convert cellulose into paper (pulp). The cellulose used here<br />
is obtained from wood or straw. By hydrolysis of cellulose,<br />
glucose is obtained, which can then be converted into<br />
different chemicals such as acetone, alkanols, carboxylic<br />
acids, and also ethanol, by means of fermentation. This bioethanol<br />
can deliver ethylene and butadiene for the production<br />
of bioplastics. However, the method involves many different<br />
steps and is not always efficient.<br />
Pic. 9: Picture Frame<br />
(Bois Durci as replacement for e.g. Ebony)<br />
All pictures by courtesy of Deutsches<br />
Kunststoffmuseum, Düsseldorf, Germany.<br />
By<br />
Christian Bonten<br />
Deutsches Kunststoffmuseum<br />
Düsseldorf, Germany<br />
A simpler method is to produce derivatives from cellulose<br />
which can be converted more directly into bioplastics. The<br />
esterification to a cellulose ester with the aid of derivatives<br />
of organic acids (e. g. acid anhydride) represents a typical<br />
method. The characteristics of these cellulose esters can<br />
be strongly influenced by additives, e.g. plasticizers. The<br />
common cellulose esters CA (cellulose actetate), CAB<br />
(cellulose acetate butyrate) and CP (cellulose propionate) can<br />
be converted using all known plastics converting processes.<br />
38 bioplastics MAGAZINE [04/14] Vol. 9
Basics<br />
Bioplastics (as defined by European Bioplastics<br />
e.V.) is a term used to define two different<br />
kinds of plastics:<br />
a. Plastics based on → renewable resources<br />
(the focus is the origin of the raw material<br />
used). These can be biodegradable or not.<br />
b. → Biodegradable and → compostable<br />
plastics according to EN13432 or similar<br />
standards (the focus is the compostability of<br />
the final product; biodegradable and compostable<br />
plastics can be based on renewable<br />
(biobased) and/or non-renewable (fossil) resources).<br />
Bioplastics may be<br />
- based on renewable resources and biodegradable;<br />
- based on renewable resources but not be<br />
biodegradable; and<br />
- based on fossil resources and biodegradable.<br />
Glossary 3.2 last update issue 02/2013<br />
In bioplastics MAGAZINE again and again<br />
the same expressions appear that some of our readers<br />
might not (yet) be familiar with. This glossary shall help<br />
with these terms and shall help avoid repeated explanations<br />
such as ‘PLA (Polylactide)‘ in various articles.<br />
Since this Glossary will not be printed<br />
in each issue you can download a pdf version<br />
from our website (bit.ly/OunBB0)<br />
bioplastics MAGAZINE is grateful to European Bioplastics for the permission to use parts of their Glossary (see [1])<br />
Readers who would like to suggest better or other explanations to be added to the list, please contact the editor.<br />
[*: bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />
Aerobic - anaerobic | aerobic = in the presence<br />
of oxygen (e.g. in composting) | anaerobic<br />
= without oxygen being present (e.g. in<br />
biogasification, anaerobic digestion)<br />
[bM 06/09]<br />
Anaerobic digestion | conversion of organic<br />
waste into bio-gas. Other than in → composting<br />
in anaerobic degradation there is no oxygen<br />
present. In bio-gas plants for example,<br />
this type of degradation leads to the production<br />
of methane that can be captured in a controlled<br />
way and used for energy generation.<br />
[14] [bM 06/09]<br />
Amorphous | non-crystalline, glassy with unordered<br />
lattice<br />
Amylopectin | Polymeric branched starch<br />
molecule with very high molecular weight<br />
(biopolymer, monomer is → Glucose) [bM 05/09]<br />
Amylose | Polymeric non-branched starch<br />
molecule with high molecular weight (biopolymer,<br />
monomer is → Glucose) [bM 05/09]<br />
Biobased plastic/polymer | A plastic/polymer<br />
in which constitutional units are totally or in<br />
part from → biomass [3]. If this claim is used,<br />
a percentage should always be given to which<br />
extent the product/material is → biobased [1]<br />
[bM 01/07, bM 03/10]<br />
Biobased | The term biobased describes the<br />
part of a material or product that is stemming<br />
from → biomass. When making a biobasedclaim,<br />
the unit (→ biobased carbon content,<br />
→ biobased mass content), a percentage and<br />
the measuring method should be clearly stated [1]<br />
Biobased carbon | carbon contained in or<br />
stemming from → biomass. A material or<br />
product made of fossil and → renewable resources<br />
contains fossil and → biobased carbon.<br />
The 14 C method [4, 5] measures the amount<br />
of biobased carbon in the material or product<br />
as fraction weight (mass) or percent weight<br />
(mass) of the total organic carbon content [1] [6]<br />
Biobased mass content | describes the<br />
amount of biobased mass contained in a material<br />
or product. This method is complementary<br />
to the 14 C method, and furthermore, takes<br />
other chemical elements besides the biobased<br />
carbon into account, such as oxygen, nitrogen<br />
and hydrogen. A measuring method is currently<br />
being developed and tested by the Association<br />
Chimie du Végétal (ACDV) [1]<br />
Biodegradable Plastics | Biodegradable Plastics<br />
are plastics that are completely assimilated<br />
by the → microorganisms present a defined<br />
environment as food for their energy. The<br />
carbon of the plastic must completely be converted<br />
into CO 2<br />
during the microbial process.<br />
The process of biodegradation depends on<br />
the environmental conditions, which influence<br />
it (e.g. location, temperature, humidity) and<br />
on the material or application itself. Consequently,<br />
the process and its outcome can vary<br />
considerably. Biodegradability is linked to the<br />
structure of the polymer chain; it does not depend<br />
on the origin of the raw materials.<br />
There is currently no single, overarching standard<br />
to back up claims about biodegradability.<br />
One standard for example is ISO or in Europe:<br />
EN 14995 Plastics- Evaluation of compostability<br />
- Test scheme and specifications<br />
[bM 02/06, bM 01/07]<br />
Biomass | Material of biological origin excluding<br />
material embedded in geological formations<br />
and material transformed to fossilised<br />
material. This includes organic material, e.g.<br />
trees, crops, grasses, tree litter, algae and<br />
waste of biological origin, e.g. manure [1, 2]<br />
Biorefinery | the co-production of a spectrum<br />
of bio-based products (food, feed, materials,<br />
chemicals including monomers or building<br />
blocks for bioplastics) and energy (fuels, power,<br />
heat) from biomass.[bM 02/13]<br />
Blend | Mixture of plastics, polymer alloy of at<br />
least two microscopically dispersed and molecularly<br />
distributed base polymers<br />
Bisphenol-A (BPA) | Monomer used to produce<br />
different polymers. BPA is said to cause<br />
health problems, due to the fact that is behaves<br />
like a hormone. Therefore it is banned<br />
for use in children’s products in many countries.<br />
BPI | Biodegradable Products Institute, a notfor-profit<br />
association. Through their innovative<br />
compostable label program, BPI educates<br />
manufacturers, legislators and consumers<br />
about the importance of scientifically based<br />
standards for compostable materials which<br />
biodegrade in large composting facilities.<br />
Carbon footprint | (CFPs resp. PCFs – Product<br />
Carbon Footprint): Sum of → greenhouse<br />
gas emissions and removals in a product system,<br />
expressed as CO 2<br />
equivalent, and based<br />
on a → life cycle assessment. The CO 2<br />
equivalent<br />
of a specific amount of a greenhouse gas<br />
is calculated as the mass of a given greenhouse<br />
gas multiplied by its → global warmingpotential<br />
[1, 2]<br />
Carbon neutral, CO 2<br />
neutral | Carbon neutral<br />
describes a product or process that has<br />
a negligible impact on total atmospheric CO 2<br />
levels. For example, carbon neutrality means<br />
that any CO 2<br />
released when a plant decomposes<br />
or is burnt is offset by an equal amount<br />
of CO 2<br />
absorbed by the plant through photosynthesis<br />
when it is growing.<br />
Carbon neutrality can also be achieved<br />
through buying sufficient carbon credits to<br />
make up the difference. The latter option is<br />
not allowed when communicating → LCAs<br />
or carbon footprints regarding a material or<br />
product [1, 2].<br />
Carbon-neutral claims are tricky as products<br />
will not in most cases reach carbon neutrality<br />
if their complete life cycle is taken into consideration<br />
(including the end-of life).<br />
If an assessment of a material, however, is<br />
conducted (cradle to gate), carbon neutrality<br />
might be a valid claim in a B2B context. In this<br />
case, the unit assessed in the complete life<br />
cycle has to be clarified [1]<br />
Catalyst | substance that enables and accelerates<br />
a chemical reaction<br />
Cellophane | Clear film on the basis of → cellulose<br />
[bM 01/10]<br />
Cellulose | Cellulose is the principal component<br />
of cell walls in all higher forms of plant<br />
life, at varying percentages. It is therefore the<br />
most common organic compound and also<br />
the most common polysaccharide (multisugar)<br />
[11]. C. is a polymeric molecule with<br />
very high molecular weight (monomer is →<br />
Glucose), industrial production from wood or<br />
cotton, to manufacture paper, plastics and fibres<br />
[bM 01/10]<br />
Cellulose ester| Cellulose esters occur by the<br />
esterification of cellulose with organic acids.<br />
The most important cellulose esters from a<br />
technical point of view are cellulose acetate<br />
bioplastics MAGAZINE [04/14] Vol. 9 39
Basics<br />
(CA with acetic acid), cellulose propionate (CP<br />
with propionic acid) and cellulose butyrate<br />
(CB with butanoic acid). Mixed polymerisates,<br />
such as cellulose acetate propionate<br />
(CAP) can also be formed. One of the most<br />
well-known applications of cellulose aceto<br />
butyrate (CAB) is the moulded handle on the<br />
Swiss army knife [11]<br />
Cellulose acetate CA| → Cellulose ester<br />
CEN | Comité Européen de Normalisation<br />
(European organisation for standardization)<br />
Compost | A soil conditioning material of decomposing<br />
organic matter which provides nutrients<br />
and enhances soil structure.<br />
[bM 06/08, 02/09]<br />
Compostable Plastics | Plastics that are<br />
→ biodegradable under ‘composting’ conditions:<br />
specified humidity, temperature,<br />
→ microorganisms and timefame. In order<br />
to make accurate and specific claims about<br />
compostability, the location (home, → industrial)<br />
and timeframe need to be specified [1].<br />
Several national and international standards<br />
exist for clearer definitions, for example EN<br />
14995 Plastics - Evaluation of compostability -<br />
Test scheme and specifications. [bM 02/06, bM 01/07]<br />
Composting | A solid waste management<br />
technique that uses natural process to convert<br />
organic materials to CO 2<br />
, water and humus<br />
through the action of → microorganisms.<br />
When talking about composting of bioplastics,<br />
usually → industrial composting in a managed<br />
composting plant is meant [bM 03/07]<br />
Compound | plastic mixture from different<br />
raw materials (polymer and additives) [bM 04/10)<br />
Copolymer | Plastic composed of different<br />
monomers.<br />
Cradle-to-Gate | Describes the system<br />
boundaries of an environmental →Life Cycle<br />
Assessment (LCA) which covers all activities<br />
from the ‘cradle’ (i.e., the extraction of raw<br />
materials, agricultural activities and forestry)<br />
up to the factory gate<br />
Cradle-to-Cradle | (sometimes abbreviated<br />
as C2C): Is an expression which communicates<br />
the concept of a closed-cycle economy,<br />
in which waste is used as raw material<br />
(‘waste equals food’). Cradle-to-Cradle is not<br />
a term that is typically used in →LCA studies.<br />
Cradle-to-Grave | Describes the system<br />
boundaries of a full →Life Cycle Assessment<br />
from manufacture (‘cradle’) to use phase and<br />
disposal phase (‘grave’).<br />
Crystalline | Plastic with regularly arranged<br />
molecules in a lattice structure<br />
Density | Quotient from mass and volume of<br />
a material, also referred to as specific weight<br />
DIN | Deutsches Institut für Normung (German<br />
organisation for standardization)<br />
DIN-CERTCO | independant certifying organisation<br />
for the assessment on the conformity<br />
of bioplastics<br />
Dispersing | fine distribution of non-miscible<br />
liquids into a homogeneous, stable mixture<br />
Drop-In Bioplastics | chemically indentical<br />
to conventional petroleum based plastics,<br />
but made from renewable resources. Examples<br />
are bio-PE made from bio-ethanol (from<br />
e.g. sugar cane) or partly biobased PET (the<br />
monoethylene glykol made from bio-ethanol<br />
(from e.g. sugar cane, a development to make<br />
terephthalic acid from renewable resources<br />
are under way). Other examples are polyamides<br />
(partly biobased e.g. PA 4.10 or PA 10.10<br />
or fully biobased like PA 5.10 or 10.10)<br />
Elastomers | rigid, but under force flexible<br />
and elastically formable plastics with rubbery<br />
properties<br />
EN 13432 | European standard for the assessment<br />
of the → compostability of plastic<br />
packaging products<br />
Energy recovery | recovery and exploitation<br />
of the energy potential in (plastic) waste for<br />
the production of electricity or heat in waste<br />
incineration pants (waste-to-energy)<br />
Enzymes | proteins that catalyze chemical<br />
reactions<br />
Ethylen | colour- and odourless gas, made<br />
e.g. from, Naphtha (petroleum) by cracking,<br />
monomer of the polymer polyethylene (PE)<br />
European Bioplastics e.V. | The industry association<br />
representing the interests of Europe’s<br />
thriving bioplastics’ industry. Founded<br />
in Germany in 1993 as IBAW, European Bioplastics<br />
today represents the interests of over<br />
70 member companies throughout the European<br />
Union. With members from the agricultural<br />
feedstock, chemical and plastics industries,<br />
as well as industrial users and recycling<br />
companies, European Bioplastics serves as<br />
both a contact platform and catalyst for advancing<br />
the aims of the growing bioplastics<br />
industry.<br />
Extrusion | process used to create plastic<br />
profiles (or sheet) of a fixed cross-section<br />
consisting of mixing, melting, homogenising<br />
and shaping of the plastic.<br />
Fermentation | Biochemical reactions controlled<br />
by → microorganisms or → enyzmes (e.g.<br />
the transformation of sugar into lactic acid).<br />
FSC | Forest Stewardship Council. FSC is an<br />
independent, non-governmental, not-forprofit<br />
organization established to promote the<br />
responsible and sustainable management of<br />
the world’s forests.<br />
Gelatine | Translucent brittle solid substance,<br />
colorless or slightly yellow, nearly tasteless<br />
and odorless, extracted from the collagen inside<br />
animals‘ connective tissue.<br />
Genetically modified organism (GMO) | Organisms,<br />
such as plants and animals, whose<br />
genetic material (DNA) has been altered<br />
are called genetically modified organisms<br />
(GMOs). Food and feed which contain or<br />
consist of such GMOs, or are produced from<br />
GMOs, are called genetically modified (GM)<br />
food or feed [1]<br />
Global Warming | Global warming is the rise<br />
in the average temperature of Earth’s atmosphere<br />
and oceans since the late 19th century<br />
and its projected continuation [8]. Global<br />
warming is said to be accelerated by → green<br />
house gases.<br />
Glucose | Monosaccharide (or simple sugar).<br />
G. is the most important carbohydrate (sugar)<br />
in biology. G. is formed by photosynthesis or<br />
hydrolyse of many carbohydrates e. g. starch.<br />
Greenhouse gas GHG | Gaseous constituent<br />
of the atmosphere, both natural and anthropogenic,<br />
that absorbs and emits radiation at<br />
specific wavelengths within the spectrum of<br />
infrared radiation emitted by the earth’s surface,<br />
the atmosphere, and clouds [1, 9]<br />
Greenwashing | The act of misleading consumers<br />
regarding the environmental practices<br />
of a company, or the environmental benefits<br />
of a product or service [1, 10]<br />
Granulate, granules | small plastic particles<br />
(3-4 millimetres), a form in which plastic is<br />
sold and fed into machines, easy to handle<br />
and dose.<br />
Humus | In agriculture, ‘humus’ is often used<br />
simply to mean mature → compost, or natural<br />
compost extracted from a forest or other<br />
spontaneous source for use to amend soil.<br />
Hydrophilic | Property: ‘water-friendly’, soluble<br />
in water or other polar solvents (e.g. used<br />
in conjunction with a plastic which is not water<br />
resistant and weather proof or that absorbs<br />
water such as Polyamide (PA).<br />
Hydrophobic | Property: ‘water-resistant’, not<br />
soluble in water (e.g. a plastic which is water<br />
resistant and weather proof, or that does not<br />
absorb any water such as Polyethylene (PE)<br />
or Polypropylene (PP).<br />
IBAW | → European Bioplastics<br />
Industrial composting | Industrial composting<br />
is an established process with commonly<br />
agreed upon requirements (e.g. temperature,<br />
timeframe) for transforming biodegradable<br />
waste into stable, sanitised products to be<br />
used in agriculture. The criteria for industrial<br />
compostability of packaging have been defined<br />
in the EN 13432. Materials and products<br />
complying with this standard can be certified<br />
and subsequently labelled accordingly [1, 7]<br />
[bM 06/08, bM 02/09]<br />
Integral Foam | foam with a compact skin and<br />
porous core and a transition zone in between.<br />
ISO | International Organization for Standardization<br />
JBPA | Japan Bioplastics Association<br />
LCA | Life Cycle Assessment (sometimes also<br />
referred to as life cycle analysis, ecobalance,<br />
and → cradle-to-grave analysis) is the investigation<br />
and valuation of the environmental<br />
impacts of a given product or service caused.<br />
[bM 01/09]<br />
Microorganism | Living organisms of microscopic<br />
size, such as bacteria, funghi or yeast.<br />
Molecule | group of at least two atoms held<br />
together by covalent chemical bonds.<br />
Monomer | molecules that are linked by polymerization<br />
to form chains of molecules and<br />
then plastics<br />
Mulch film | Foil to cover bottom of farmland<br />
PBAT | Polybutylene adipate terephthalate, is<br />
an aliphatic-aromatic copolyester that has the<br />
properties of conventional polyethylene but is<br />
fully biodegradable under industrial composting.<br />
PBAT is made from fossil petroleum with<br />
first attempts being made to produce it partly<br />
from renewable resources [bM 06/09]<br />
PBS | Polybutylene succinate, a 100% biodegradable<br />
polymer, made from (e.g. bio-BDO)<br />
and succinic acid, which can also be produced<br />
biobased [bM 03/12].<br />
PC | Polycarbonate, thermoplastic polyester,<br />
petroleum based, used for e.g. baby bottles<br />
or CDs. Criticized for its BPA (→ Bisphenol-A)<br />
content.<br />
40 bioplastics MAGAZINE [04/14] Vol. 9
Basics<br />
PCL | Polycaprolactone, a synthetic (fossil<br />
based), biodegradable bioplastic, e.g. used as<br />
a blend component.<br />
PE | Polyethylene, thermoplastic polymerised<br />
from ethylene. Can be made from renewable<br />
resources (sugar cane via bio-ethanol)<br />
[bM 05/10]<br />
PET | Polyethylenterephthalate, transparent<br />
polyester used for bottles and film<br />
PGA | Polyglycolic acid or Polyglycolide is a<br />
biodegradable, thermoplastic polymer and<br />
the simplest linear, aliphatic polyester. Besides<br />
ist use in the biomedical field, PGA has<br />
been introduced as a barrier resin [bM 03/09]<br />
PHA | Polyhydroxyalkanoates are linear polyesters<br />
produced in nature by bacterial fermentation<br />
of sugar or lipids. The most common<br />
type of PHA is → PHB.<br />
PHB | Polyhydroxybutyrate (better poly-3-hydroxybutyrate),<br />
is a polyhydroxyalkanoate<br />
(PHA), a polymer belonging to the polyesters<br />
class. PHB is produced by micro-organisms<br />
apparently in response to conditions of physiological<br />
stress. The polymer is primarily a<br />
product of carbon assimilation (from glucose<br />
or starch) and is employed by micro-organisms<br />
as a form of energy storage molecule to<br />
be metabolized when other common energy<br />
sources are not available. PHB has properties<br />
similar to those of PP, however it is stiffer and<br />
more brittle.<br />
PHBH | Polyhydroxy butyrate hexanoate (better<br />
poly 3-hydroxybutyrate-co-3-hydroxyhexanoate)<br />
is a polyhydroxyalkanoate (PHA),<br />
Like other biopolymers from the family of the<br />
polyhydroxyalkanoates PHBH is produced by<br />
microorganisms in the fermentation process,<br />
where it is accumulated in the microorganism’s<br />
body for nutrition. The main features of<br />
PHBH are its excellent biodegradability, combined<br />
with a high degree of hydrolysis and<br />
heat stability. [bM 03/09, 01/10, 03/11]<br />
PLA | Polylactide or Polylactic Acid (PLA), a<br />
biodegradable, thermoplastic, linear aliphatic<br />
polyester based on lactic acid, a natural acid,<br />
is mainly produced by fermentation of sugar<br />
or starch with the help of micro-organisms.<br />
Lactic acid comes in two isomer forms, i.e.<br />
as laevorotatory D(-)lactic acid and as dextrorotary<br />
L(+)lactic acid. In each case two<br />
lactic acid molecules form a circular lactide<br />
molecule which, depending on its composition,<br />
can be a D-D-lactide, an L-L-lactide<br />
or a meso-lactide (having one D and one L<br />
molecule). The chemist makes use of this<br />
variability. During polymerisation the chemist<br />
combines the lactides such that the PLA<br />
plastic obtained has the characteristics that<br />
he desires. The purity of the infeed material is<br />
an important factor in successful polymerisation<br />
and thus for the economic success of the<br />
process, because so far the cleaning of the<br />
lactic acid produced by the fermentation has<br />
been relatively costly [12].<br />
Modified PLA types can be produced by the<br />
use of the right additives or by a combinations<br />
of L- and D- lactides (stereocomplexing),<br />
which then have the required rigidity for use<br />
at higher temperatures [13] [bM 01/09]<br />
Plastics | Materials with large molecular<br />
chains of natural or fossil raw materials, produced<br />
by chemical or biochemical reactions.<br />
PPC | Polypropylene Carbonate, a bioplastic<br />
made by copolymerizing CO 2<br />
with propylene<br />
oxide (PO) [bM 04/12]<br />
Renewable Resources | agricultural raw materials,<br />
which are not used as food or feed, but<br />
as raw material for industrial products or to<br />
generate energy<br />
Saccharins or carbohydrates | Saccharins or<br />
carbohydrates are name for the sugar-family.<br />
Saccharins are monomer or polymer sugar<br />
units. For example, there are known mono-,<br />
di- and polysaccharose. → glucose is a monosaccarin.<br />
They are important for the diet and<br />
produced biology in plants.<br />
Semi-finished products | plastic in form of<br />
sheet, film, rods or the like to be further processed<br />
into finshed products<br />
Sorbitol | Sugar alcohol, obtained by reduction<br />
of glucose changing the aldehyde group<br />
to an additional hydroxyl group. S. is used as<br />
a plasticiser for bioplastics based on starch.<br />
Starch | Natural polymer (carbohydrate)<br />
consisting of → amylose and → amylopectin,<br />
gained from maize, potatoes, wheat, tapioca<br />
etc. When glucose is connected to polymerchains<br />
in definite way the result (product) is<br />
called starch. Each molecule is based on 300<br />
-12000-glucose units. Depending on the connection,<br />
there are two types → amylose and →<br />
amylopectin known. [bM 05/09]<br />
Starch derivate | Starch derivates are based<br />
on the chemical structure of → starch. The<br />
chemical structure can be changed by introducing<br />
new functional groups without changing<br />
the → starch polymer. The product has<br />
different chemical qualities. Mostly the hydrophilic<br />
character is not the same.<br />
Starch-ester | One characteristic of every<br />
starch-chain is a free hydroxyl group. When<br />
every hydroxyl group is connect with ethan<br />
acid one product is starch-ester with different<br />
chemical properties.<br />
Starch propionate and starch butyrate |<br />
Starch propionate and starch butyrate can be<br />
synthesised by treating the → starch with propane<br />
or butanic acid. The product structure<br />
is still based on → starch. Every based → glucose<br />
fragment is connected with a propionate<br />
or butyrate ester group. The product is more<br />
hydrophobic than → starch.<br />
Sustainable | An attempt to provide the best<br />
outcomes for the human and natural environments<br />
both now and into the indefinite future.<br />
One of the most often cited definitions of sustainability<br />
is the one created by the Brundtland<br />
Commission, led by the former Norwegian<br />
Prime Minister Gro Harlem Brundtland.<br />
The Brundtland Commission defined sustainable<br />
development as development that ‘meets<br />
the needs of the present without compromising<br />
the ability of future generations to meet<br />
their own needs.’ Sustainability relates to the<br />
continuity of economic, social, institutional<br />
and environmental aspects of human society,<br />
as well as the non-human environment).<br />
Sustainability | (as defined by European Bioplastics<br />
e.V.) has three dimensions: economic,<br />
social and environmental. This has been<br />
known as “the triple bottom line of sustainability”.<br />
This means that sustainable development<br />
involves the simultaneous pursuit of<br />
economic prosperity, environmental protection<br />
and social equity. In other words, businesses<br />
have to expand their responsibility to include<br />
these environmental and social dimensions.<br />
Sustainability is about making products useful<br />
to markets and, at the same time, having societal<br />
benefits and lower environmental impact<br />
than the alternatives currently available. It also<br />
implies a commitment to continuous improvement<br />
that should result in a further reduction<br />
of the environmental footprint of today’s products,<br />
processes and raw materials used.<br />
Thermoplastics | Plastics which soften or<br />
melt when heated and solidify when cooled<br />
(solid at room temperature).<br />
Thermoplastic Starch | (TPS) → starch that<br />
was modified (cooked, complexed) to make it<br />
a plastic resin<br />
Thermoset | Plastics (resins) which do not<br />
soften or melt when heated. Examples are<br />
epoxy resins or unsaturated polyester resins.<br />
Vinçotte | independant certifying organisation<br />
for the assessment on the conformity of bioplastics<br />
WPC | Wood Plastic Composite. Composite<br />
materials made of wood fiber/flour and plastics<br />
(mostly polypropylene).<br />
Yard Waste | Grass clippings, leaves, trimmings,<br />
garden residue.<br />
References:<br />
[1] Environmental Communication Guide,<br />
European Bioplastics, Berlin, Germany,<br />
2012<br />
[2] ISO 14067. Carbon footprint of products -<br />
Requirements and guidelines for quantification<br />
and communication<br />
[3] CEN TR 15932, Plastics - Recommendation<br />
for terminology and characterisation<br />
of biopolymers and bioplastics, 2010<br />
[4] CEN/TS 16137, Plastics - Determination<br />
of bio-based carbon content, 2011<br />
[5] ASTM D6866, Standard Test Methods for<br />
Determining the Biobased Content of<br />
Solid, Liquid, and Gaseous Samples Using<br />
Radiocarbon Analysis<br />
[6] SPI: Understanding Biobased Carbon<br />
Content, 2012<br />
[7] EN 13432, Requirements for packaging<br />
recoverable through composting and biodegradation.<br />
Test scheme and evaluation<br />
criteria for the final acceptance of packaging,<br />
2000<br />
[8] Wikipedia<br />
[9] ISO 14064 Greenhouse gases -- Part 1:<br />
Specification with guidance..., 2006<br />
[10] Terrachoice, 2010, www.terrachoice.com<br />
[11] Thielen, M.: Bioplastics: Basics. Applications.<br />
Markets, Polymedia Publisher,<br />
2012<br />
[12] Lörcks, J.: Biokunststoffe, Broschüre der<br />
FNR, 2005<br />
[13] de Vos, S.: Improving heat-resistance of<br />
PLA using poly(D-lactide),<br />
bioplastics MAGAZINE, Vol. 3, Issue 02/2008<br />
[14] de Wilde, B.: Anaerobic Digestion, bioplastics<br />
MAGAZINE, Vol 4., Issue 06/2009<br />
bioplastics MAGAZINE [04/14] Vol. 9 41
Politics<br />
shutterstock, YaiSirichai<br />
By<br />
Thomas Vink<br />
Assistant Manager<br />
Latitude Ltd.<br />
Seoul, South Korea<br />
www.atlatitude.com<br />
The<br />
bioplastics<br />
industry<br />
in Korea<br />
The global bioplastics market is booming – total production<br />
capacity is set to grow 400% by 2017, and the European<br />
Commission has designated bioplastics as a lead<br />
market. The Korean bio-industry is also growing, with production<br />
valued at 7.12 trillion Won (around € 5.1 billion) in 2012,<br />
and the Ministry of Trade, Industry and Energy announcing in<br />
April 2014 that around 215 billion Won (over € 154 million)<br />
will be invested into the bio-chemicals industry over the next<br />
5 years. Despite this growth in the bio-industry, the Korean<br />
market for bioplastics remains small, and internationally accessible<br />
information is hard to find. In April and May 2014,<br />
Latitude talked to a number of key players in the industry to<br />
find out more about the market for bioplastics in Korea.<br />
It is hard to imagine, driving through the rice fields and<br />
foothills of Moga-myeon, (a little town near Icheon), that just<br />
down the road thousands of biodegradable plastic sheets are<br />
being produced every day. Green Chemical Ltd. constructed<br />
their plant in 2006 and started producing plastic sheets<br />
made from 100% biodegradable PLA. These PLA sheets<br />
are now used in items such as food containers, and sold<br />
in supermarkets and department stores. Green Chemical<br />
imports 100 tonnes of raw PLA material every month, and is<br />
looking forward to growth in the biodegradable waste bag and<br />
soil cover markets. While they have found success, Deputy<br />
General Manager Hwang Dae-youn claims that the market for<br />
PLA is only about 200 tonnes per month, still much less than<br />
1% of the total plastic market in Korea. On the other hand, the<br />
market for PET is 100 times larger at around 20,000 tonnes<br />
per month. It is easy to see why companies are sceptical<br />
about this sector of the new industry.<br />
However, Korea has an established history of R&D into the<br />
biomaterials industry. To help grow the bioplastics market,<br />
the Korea Biodegradable Plastics Association (KBPA) was<br />
established in 1999. The scope of the association was expanded<br />
in 2008 to cover (fully and partly) biobased polymers in addition<br />
to fully biodegradable polymers, and is now called the Korean<br />
Bioplastics Association. The KBPA Chairperson, Prof. Chin<br />
42 bioplastics MAGAZINE [04/14] Vol. 9
Politics<br />
Seoul<br />
South Korea<br />
In-Joo, claims that Korean companies have been investing in<br />
bioplastics since 1993. Prof. Chin believes companies in Korea<br />
have developed the materials and have done the research, but<br />
the “balance is not yet right,” and getting the message out<br />
about bioplastics has proved to be a difficult task.<br />
The general consensus is that government regulations<br />
have not been kind to the bioplastics industry. Hwang Dae<br />
Youn would like government regulations to change in order to<br />
help grow the industry. “Antipathy is plaguing the industry”,<br />
he claims. Currently, the standards in Korea are so few that<br />
many organisations are ignoring bioplastics or believe it<br />
has no future. Even when former President Lee Myung Bak<br />
invested heavily into green industries, and “bioplastics did not<br />
really benefit” according to Prof. Chin In-Joo.<br />
J.J. Hwang, a senior research engineer at SK Chemicals,<br />
claims that current government policy “dates from 20 years<br />
ago,” and “is an obstacle to the growth of the bio-industry…<br />
it is preventing a boom!”. SK Chemicals has invested into<br />
both biodegradable and biobased plastics, but because of the<br />
market situation it has been difficult to get these products<br />
into mainstream use.<br />
There are also claims that the bioplastics market has<br />
remained small because of a focus only on biodegradable<br />
plastics. Korea Biomaterial Packaging Association<br />
Chairperson, Prof. You Young-sun, believes that a lack<br />
of usability and durability of biodegradable plastic are<br />
weaknesses that prevent the materials from being a viable<br />
option at the moment. J.J. Hwang recommends that, for now,<br />
we have to forget about the biodegradability of plastic and<br />
instead focus on “getting out of petroleum.” He states that<br />
“biodegradable material is just one of many materials in this<br />
industry.” and laments the fact that only fully biodegradable<br />
plastics are excluded from charges under Korea’s Extended<br />
Producer Responsibility (EPR) system. He believes that<br />
products listed under the EPR need to be able to state a biocontents<br />
policy, where charges are reduced depending on how<br />
much biodegradable material is used. With a bio-contents<br />
policy manufacturers could make products that are bio-based<br />
but still cost effective and multi-use. In this way, use of PLA<br />
and other biobased products would become more popular,<br />
and the proportion of biomass content used could gradually<br />
be increased as bioplastic products become normalized and<br />
prices fall.<br />
Jang Seok-chan, Head Office Administration Manager at<br />
the newly formed Korea Packaging Recycling Cooperative,<br />
gave Latitude an in-depth view covering the EPR and Korea’s<br />
recycling system. To summarise, the EPR system is effective<br />
in many respects and has worked well at increasing the<br />
recycling rate. For this reason Korea’s EPR system has<br />
been rightly praised by many. But there appear to be several<br />
loopholes where the policy could be abused. The concept of<br />
passing on responsibility to someone else along the chain,<br />
whilst doing just enough to pass a certain quota, has meant<br />
that no party really has any reason to advance the system or<br />
make it more eco-friendly. Korea’s Ministry of Environment<br />
has even acknowledged this issue, stating “there have been<br />
insufficient efforts deployed in adding higher value to the<br />
recycling industry.”<br />
Currently, the bioplastics market is too small for<br />
biodegradable and/or biobased plastic to be recycled in<br />
the main stream, and thus waste PLA is collected and<br />
incinerated. Therefore, if one wants to recycle bioplastics,<br />
one must increase the quantity of the product used. Prof.<br />
Chin In-Joo echoed this point, claiming that “plastic made<br />
from 100% PLA can be collected and recycled [but] quantity<br />
is important.” Prof. Chin went on to state that composting<br />
could be an even better solution, both environmentally and<br />
economically, but that Korea needs to invest in a proper<br />
composting infrastructure. Either way, facilities for recycling<br />
and composting are lacking. There is plenty of room for new<br />
technological solutions that can upgrade Korea’s recycling<br />
facilities and help to efficiently recycle or compost more<br />
types of plastic material. Currently, according to Prof. Chin,<br />
of all plastic waste, only PET plastic is recycled, and even<br />
that is incinerated if it has been in contact with food. Trying<br />
to boost the bioplastics industry by pushing for a change in<br />
government regulations has proved so far fruitless. Therefore,<br />
the most likely way forward, in terms of boosting the industry,<br />
is to grow the market. Companies like Green Chemical Ltd.,<br />
whose sales are growing, have proved that there is a market<br />
for bioplastics, if you have clear goals, a narrow focus, are<br />
willing to collaborate locally and internationally, and have a<br />
well-developed promotional campaign.<br />
Given the knowledge and technology that so many<br />
companies and associations in Korea have the potential<br />
for expansion of the bioplastics industry is high. However,<br />
investment in research and material production alone has<br />
proved lacking in terms of outcome. Now, if the bioplastics<br />
market is to grow without a change to government regulations,<br />
then manufacturers need to stand up and start producing and<br />
promoting bioplastic products.<br />
For a copy of the full report, please contact Latitude.<br />
bioplastics MAGAZINE [04/14] Vol. 9 43
Opinion<br />
Mass Balance<br />
Can ISSC PLUS certification be<br />
misleading – if the bio-based<br />
share is not labelled too?<br />
Comment by Michael Carus, nova-Institute<br />
Bridging the gap<br />
to a sustainable bio<br />
based economy<br />
Comment by Dr. Jan Henke (ISCC PLUS)<br />
On 23 April 2014 SABIC announced “that it will launch its first<br />
portfolio of certified renewable polyolefins, certified under the<br />
ISCC Plus certification scheme, which involves strict traceability<br />
and requires a chain of custody based on a mass balance system.<br />
The portfolio, which includes renewable polyethylenes (PE) and<br />
polypropylenes (PP), responds to the increasing demand for<br />
sustainable materials from SABIC’s customers.”<br />
Imagine you see the new SABIC PE or PP granulates with the<br />
label ISCC PLUS which claims “Certified Sustainability” – what<br />
will you think about the product? What does it mean?<br />
Are all of the PE or PP granulates themselves “certified as<br />
sustainable”? Or is it the feedstock used for the production of the<br />
material?<br />
The truth is: Neither of them are! The certification applies only<br />
to the biomass share of the feedstock and the granulates, without<br />
any information on the actual quantity of the share.<br />
SABIC uses certified sustainable “animal fats and waste” in<br />
their crackers: “We have optimized our technology to allow the<br />
production of renewable PP and PE using renewable feedstocks,<br />
which are made from waste fats.”<br />
But there is no minimum share of biomass required. So even if<br />
SABIC uses only 5% (certified) biomass and 95% crude oil for their<br />
PE and PP production, the ISCC PLUS label on the granulate still<br />
claims “Certified Sustainability” – although 95% of the feedstock<br />
and the product are not bio-based and therefore NOT certified as<br />
sustainable!<br />
We think that this is not a good idea. This could be misleading<br />
and can be harmful to the ISCC PLUS label and the companies<br />
using it. Some NGOs might (and will) call it green-washing. Is<br />
SABIC trying to get a GreenPremium price without having relevant<br />
additional costs?<br />
We suggest that the ISCC PLUS label – as well as other labels<br />
such as RSB – should only be used in direct correlation to the<br />
quantified share of the bio-based feedstock which they classify.<br />
That means in detail:<br />
It has to be clear that the label is only for the bio-based share<br />
of the feedstock in the product.<br />
That would mean in practice: The bio-based carbon content<br />
should always be labelled too – for example using the established<br />
label from Vinçotte or DIN CERTCO.<br />
Why a mass balance approach for<br />
sustainability certification and clear<br />
claims are essential<br />
The industrial use of bio based resources in<br />
particular in the chemical sector is stagnating.<br />
To increase their share, sustainable supply<br />
chains must be built up. This must be<br />
economically viable and sustainable. In the<br />
beginning it is only possible with low physical<br />
shares in the final product. Opponents of this<br />
approach argue that claims should only be<br />
made for a high physical share. These demands<br />
are out of the ivory tower. They negate the fact<br />
that for many producers a direct switch to high<br />
physical shares doubles costs or is in practical<br />
terms not feasible. The baby would be thrown<br />
out with the bath water. The share of certified<br />
bio based resources would decline.<br />
Under the mass balance approach,<br />
companies producing different outputs<br />
from the same feedstock (e.g. an integrated<br />
chemical site) can allocate the certified<br />
sustainable bio based share to only one or<br />
several out of all outputs. Under the global<br />
sustainability certification system ISCC PLUS<br />
there are two major prerequisites to do this:<br />
The certified sustainable output volume<br />
can never exceed the equivalent amount of<br />
certified feedstock.<br />
Clear claims must be used. They must<br />
reference the mass balance approach and<br />
never the physical content, unless this is<br />
clearly detectable.<br />
In the SABIC case the claim is not “certified<br />
sustainability” or “X% physical share of<br />
certified sustainable feedstock”. SABIC and<br />
their customers must always make reference<br />
to the mass balance approach. Other claims<br />
shall not be made.<br />
To promote the bio based economy it<br />
is essential to start with a mass balance<br />
Nova-Institut GmbH<br />
Hürth, Germany<br />
www.nova-institut.de<br />
44 bioplastics MAGAZINE [04/14] Vol. 9
Opinion<br />
RSB approach to<br />
certification of<br />
bio-based chemicals<br />
Comment by Melanie Williams (RSB)<br />
approach that allows smaller<br />
ratios of certified sustainable<br />
feedstock. Integrated sites using<br />
thousands of tons of fossil and<br />
non-sustainable feedstock cannot<br />
from one day to the other switch<br />
to certified sustainable bio based<br />
inputs. Further on the input can be<br />
spread over hundreds of outputs.<br />
A physical analysis (e.g. 14 C) may<br />
only detect a small bio content for<br />
a specific product. A mass balance<br />
approach would enable a company<br />
to allocate the bio content to a<br />
specific product. When demand<br />
is increasing other products can<br />
be included. At a certain point<br />
in time high physical shares will<br />
also become economically viable.<br />
Therefore, the mass balance<br />
approach is a stepping-stone<br />
towards the bio based economy.<br />
Opponents are freezing the current<br />
situation and will contribute to<br />
the stagnation of the bio based<br />
economy, although they claim<br />
aiming to achieve the opposite.<br />
The physical segregation of<br />
certified sustainable feedstock<br />
or the proof of relevant physical<br />
contents is also possible with ISCC<br />
PLUS. It might be an advantage<br />
to companies producing from<br />
100% certified sustainable<br />
material or with high detectable<br />
shares. To increase the share of<br />
certified sustainable biomass in<br />
the chemical industry ISCC PLUS<br />
is promoting the use of both<br />
mass balance and segregation.<br />
This allows companies to reach<br />
higher shares on a continuous<br />
improvement basis and to promote<br />
the bio based economy.<br />
Bio-based alternatives are<br />
increasingly being used to substitute<br />
petroleum-derived products.<br />
Manufacturers of bio-based materials<br />
are keen to show consumers that<br />
their products have been produced<br />
responsibly from sustainable biomass;<br />
certification to a reputed Voluntary<br />
Sustainability Standard is the<br />
preferred option. The Roundtable on<br />
Sustainable Biomaterials (RSB) is the<br />
environmental and social certification<br />
that came out as the top performer in<br />
recent studies commissioned by WWF<br />
[1] and IUCN [2].<br />
As manufacturers take their first<br />
steps towards producing bio-based<br />
drop-in chemicals, there will often<br />
be the need to use existing facilities,<br />
which currently process petroleum<br />
derived/fossil materials, somewhere<br />
in the supply chain. This will inevitably<br />
lead to the dilution of the bio-based<br />
material with fossil material. However,<br />
consumers will want to be assured<br />
that product labeled as ‘bio-based’<br />
contain a minimum bio content. After<br />
a wide-ranging public consultation,<br />
RSB has set a requirement for a<br />
minimum of 25% bio-based content.<br />
This requirement specifies that the<br />
annual, average bio-based content,<br />
measured according to ASTM D6866,<br />
CEN/TS 16137 or any equivalent<br />
protocol, shall not be less than 25% by<br />
weight. A mass balance approach can<br />
be used to cope with a fluctuating biobased<br />
content as long as the annual<br />
average is always shown to exceed<br />
the 25% threshold. This average<br />
bio-based content should be stated<br />
on the product documentation and<br />
packaging.<br />
An RSB certified biochemical<br />
manufacturer can make a claim on<br />
their product or packaging that their<br />
product mix contains RSB compliant<br />
bio-chemicals. Companies can also<br />
make a claim in their marketing and<br />
publicity that they support socially<br />
and environmentally responsible<br />
production of biomass, bio-chemicals<br />
and bio-products.<br />
SABIC and BASF are to be<br />
congratulated for using bio-based<br />
feedstock, but under the RSB system<br />
they could not use a specific claim<br />
on their products until they reached<br />
the 25% threshold. So how should a<br />
company obtain recognition for their<br />
efforts in the early stages of replacing<br />
fossil-based products with biobased<br />
ones? They can get credit with<br />
consumers by showing that they are<br />
in compliance with the RSB Principles<br />
and Criteria for environmental and<br />
social sustainability. As they increase<br />
the bio-based content of their products<br />
to meet the minimum 25% threshold,<br />
they are then ready to make a strong<br />
claim that their product is bio-based,<br />
and that their product meets the<br />
robust bio-based sustainability<br />
criteria in the RSB standard.<br />
Related to this, RSB is currently<br />
considering the introduction of<br />
certificates, which are sold separately<br />
to the product, (commonly called a<br />
‘book-and-claim’ system) to help<br />
manufacturers source sustainable<br />
bio-based feedstock even when none<br />
may be available in proximity to their<br />
manufacturing sites. This will also<br />
help companies in the early stages of<br />
replacing fossil-based products with<br />
bio-based alternatives.<br />
ISCC System GmbH<br />
Köln – Germany<br />
www.iscc-system.org<br />
[1] http://wwf.panda.org/?uNewsID=212791<br />
[2] https://cmsdata.iucn.org/downloads/betting_<br />
on_best_quality.pdf<br />
Roundtable on Sustainable Biomaterials (RSB)<br />
Geneva, Switzerland<br />
www.rsb.org<br />
bioplastics MAGAZINE [04/14] Vol. 9 45
Suppliers Guide<br />
1. Raw Materials<br />
AGRANA Starch<br />
Thermoplastics<br />
Conrathstrasse 7<br />
A-3950 Gmuend, Austria<br />
Tel: +43 676 8926 19374<br />
lukas.raschbauer@agrana.com<br />
www.agrana.com<br />
Shandong Fuwin New Material Co., Ltd.<br />
Econorm ® Biodegradable &<br />
Compostable Resin<br />
North of Baoshan Road, Zibo City,<br />
Shandong Province P.R. China.<br />
Phone: +86 533 7986016<br />
Fax: +86 533 6201788<br />
Mobile: +86-13953357190<br />
CNMHELEN@GMAIL.COM<br />
www.sdfuwin.com<br />
FKuR Kunststoff GmbH<br />
Siemensring 79<br />
D - 47 877 Willich<br />
Tel. +49 2154 9251-0<br />
Tel.: +49 2154 9251-51<br />
sales@fkur.com<br />
www.fkur.com<br />
39 mm<br />
Simply contact:<br />
Tel.: +49 2161 6884467<br />
suppguide@bioplasticsmagazine.com<br />
Stay permanently listed in the<br />
Suppliers Guide with your company<br />
logo and contact information.<br />
For only 6,– EUR per mm, per issue you<br />
can be present among top suppliers in<br />
the field of bioplastics.<br />
For Example:<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach<br />
Germany<br />
Tel. +49 2161 664864<br />
Fax +49 2161 631045<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Showa Denko Europe GmbH<br />
Konrad-Zuse-Platz 4<br />
81829 Munich, Germany<br />
Tel.: +49 89 93996226<br />
www.showa-denko.com<br />
support@sde.de<br />
DuPont de Nemours International S.A.<br />
2 chemin du Pavillon<br />
1218 - Le Grand Saconnex<br />
Switzerland<br />
Tel.: +41 22 171 51 11<br />
Fax: +41 22 580 22 45<br />
plastics@dupont.com<br />
www.renewable.dupont.com<br />
www.plastics.dupont.com<br />
Tel: +86 351-8689356<br />
Fax: +86 351-8689718<br />
www.ecoworld.jinhuigroup.com<br />
jinhuibio@126.com<br />
Jincheng, Lin‘an, Hangzhou,<br />
Zhejiang 311300, P.R. China<br />
China contact: Grace Jin<br />
mobile: 0086 135 7578 9843<br />
Grace@xinfupharm.com<br />
Europe contact(Belgium): Susan Zhang<br />
mobile: 0032 478 991619<br />
zxh0612@hotmail.com<br />
www.xinfupharm.com<br />
1.1 bio based monomers<br />
Corbion Purac<br />
Arkelsedijk 46, P.O. Box 21<br />
4200 AA Gorinchem -<br />
The Netherlands<br />
Tel.: +31 (0)183 695 695<br />
Fax: +31 (0)183 695 604<br />
www.corbion.com/bioplastics<br />
bioplastics@corbion.com<br />
1.2 compounds<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
PolyOne<br />
Avenue Melville Wilson, 2<br />
Zoning de la Fagne<br />
5330 Assesse<br />
Belgium<br />
Tel.: + 32 83 660 211<br />
www.polyone.com<br />
WinGram Industry CO., LTD<br />
Great River(Qin Xin)<br />
Plastic Manufacturer CO., LTD<br />
Mobile (China): +86-13113833156<br />
Mobile (Hong Kong): +852-63078857<br />
Fax: +852-3184 8934<br />
Email: Benson@wingram.hk<br />
Sample Charge:<br />
39mm x 6,00 €<br />
= 234,00 € per entry/per issue<br />
Sample Charge for one year:<br />
6 issues x 234,00 EUR = 1,404.00 €<br />
The entry in our Suppliers Guide is<br />
bookable for one year (6 issues) and<br />
extends automatically if it’s not canceled<br />
three month before expiry.<br />
Evonik Industries AG<br />
Paul Baumann Straße 1<br />
45772 Marl, Germany<br />
Tel +49 2365 49-4717<br />
evonik-hp@evonik.com<br />
www.vestamid-terra.com<br />
www.evonik.com<br />
API S.p.A.<br />
Via Dante Alighieri, 27<br />
36065 Mussolente (VI), Italy<br />
Telephone +39 0424 579711<br />
www.apiplastic.com<br />
www.apinatbio.com<br />
1.3 PLA<br />
Shenzhen Esun Ind. Co;Ltd<br />
www.brightcn.net<br />
www.esun.en.alibaba.com<br />
bright@brightcn.net<br />
Tel: +86-755-2603 1978<br />
1.4 starch-based bioplastics<br />
www.facebook.com<br />
www.issuu.com<br />
www.twitter.com<br />
www.youtube.com<br />
Natureplast<br />
11 rue François Arago<br />
14123 Ifs – France<br />
Tel. +33 2 31 83 50 87<br />
www.natureplast.eu<br />
t.lefevre@natureplast.eu<br />
Kingfa Sci. & Tech. Co., Ltd.<br />
No.33 Kefeng Rd, Sc. City, Guangzhou<br />
Hi-Tech Ind. Development Zone,<br />
Guangdong, P.R. China. 510663<br />
Tel: +86 (0)20 6622 1696<br />
info@ecopond.com.cn<br />
www.ecopond.com.cn<br />
FLEX-162 Biodeg. Blown Film Resin!<br />
Bio-873 4-Star Inj. Bio-Based Resin!<br />
Limagrain Céréales Ingrédients<br />
ZAC „Les Portes de Riom“ - BP 173<br />
63204 Riom Cedex - France<br />
Tel. +33 (0)4 73 67 17 00<br />
Fax +33 (0)4 73 67 17 10<br />
www.biolice.com<br />
46 bioplastics MAGAZINE [04/14] Vol. 9
Suppliers Guide<br />
1.6 masterbatches<br />
6. Equipment<br />
6.1 Machinery & Molds<br />
BIOTEC<br />
Biologische Naturverpackungen<br />
Werner-Heisenberg-Strasse 32<br />
46446 Emmerich/Germany<br />
Tel.: +49 (0) 2822 – 92510<br />
info@biotec.de<br />
www.biotec.de<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
Taghleef Industries SpA, Italy<br />
Via E. Fermi, 46<br />
33058 San Giorgio di Nogaro (UD)<br />
Contact Frank Ernst<br />
Tel. +49 2402 7096989<br />
Mobile +49 160 4756573<br />
frank.ernst@ti-films.com<br />
www.ti-films.com<br />
4. Bioplastics products<br />
Molds, Change Parts and Turnkey<br />
Solutions for the PET/Bioplastic<br />
Container Industry<br />
284 Pinebush Road<br />
Cambridge Ontario<br />
Canada N1T 1Z6<br />
Tel. +1 519 624 9720<br />
Fax +1 519 624 9721<br />
info@hallink.com<br />
www.hallink.com<br />
ROQUETTE<br />
62 136 LESTREM, FRANCE<br />
00 33 (0) 3 21 63 36 00<br />
www.gaialene.com<br />
www.roquette.com<br />
Grabio Greentech Corporation<br />
Tel: +886-3-598-6496<br />
No. 91, Guangfu N. Rd., Hsinchu<br />
Industrial Park,Hukou Township,<br />
Hsinchu County 30351, Taiwan<br />
sales@grabio.com.tw<br />
www.grabio.com.tw<br />
Wuhan Huali<br />
Environmental Technology Co.,Ltd.<br />
No.8, North Huashiyuan Road,<br />
Donghu New Tech Development<br />
Zone, Wuhan, Hubei, China<br />
Tel: +86-27-87926666<br />
Fax: + 86-27-87925999<br />
rjh@psm.com.cn, www.psm.com.cn<br />
1.5 PHA<br />
TianAn Biopolymer<br />
No. 68 Dagang 6th Rd,<br />
Beilun, Ningbo, China, 315800<br />
Tel. +86-57 48 68 62 50 2<br />
Fax +86-57 48 68 77 98 0<br />
enquiry@tianan-enmat.com<br />
www.tianan-enmat.com<br />
Metabolix, Inc.<br />
Bio-based and biodegradable resins<br />
and performance additives<br />
21 Erie Street<br />
Cambridge, MA 02139, USA<br />
US +1-617-583-1700<br />
DE +49 (0) 221 / 88 88 94 00<br />
www.metabolix.com<br />
info@metabolix.com<br />
PolyOne<br />
Avenue Melville Wilson, 2<br />
Zoning de la Fagne<br />
5330 Assesse<br />
Belgium<br />
Tel.: + 32 83 660 211<br />
www.polyone.com<br />
2. Additives/Secondary raw materials<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
Rhein Chemie Rheinau GmbH<br />
Duesseldorfer Strasse 23-27<br />
68219 Mannheim, Germany<br />
Phone: +49 (0)621-8907-233<br />
Fax: +49 (0)621-8907-8233<br />
bioadimide.eu@rheinchemie.com<br />
www.bioadimide.com<br />
3. Semi finished products<br />
3.1 films<br />
Huhtamaki Films<br />
Sonja Haug<br />
Zweibrückenstraße 15-25<br />
91301 Forchheim<br />
Tel. +49-9191 81203<br />
Fax +49-9191 811203<br />
www.huhtamaki-films.com<br />
www.earthfirstpla.com<br />
www.sidaplax.com<br />
www.plasticsuppliers.com<br />
Sidaplax UK : +44 (1) 604 76 66 99<br />
Sidaplax Belgium: +32 9 210 80 10<br />
Plastic Suppliers: +1 866 378 4178<br />
Minima Technology Co., Ltd.<br />
Esmy Huang, Marketing Manager<br />
No.33. Yichang E. Rd., Taipin City,<br />
Taichung County<br />
411, Taiwan (R.O.C.)<br />
Tel. +886(4)2277 6888<br />
Fax +883(4)2277 6989<br />
Mobil +886(0)982-829988<br />
esmy@minima-tech.com<br />
Skype esmy325<br />
www.minima-tech.com<br />
Natur-Tec ® - Northern Technologies<br />
4201 Woodland Road<br />
Circle Pines, MN 55014 USA<br />
Tel. +1 763.404.8700<br />
Fax +1 763.225.6645<br />
info@natur-tec.com<br />
www.natur-tec.com<br />
NOVAMONT S.p.A.<br />
Via Fauser , 8<br />
28100 Novara - ITALIA<br />
Fax +39.0321.699.601<br />
Tel. +39.0321.699.611<br />
www.novamont.com<br />
President Packaging Ind., Corp.<br />
PLA Paper Hot Cup manufacture<br />
In Taiwan, www.ppi.com.tw<br />
Tel.: +886-6-570-4066 ext.5531<br />
Fax: +886-6-570-4077<br />
sales@ppi.com.tw<br />
ProTec Polymer Processing GmbH<br />
Stubenwald-Allee 9<br />
64625 Bensheim, Deutschland<br />
Tel. +49 6251 77061 0<br />
Fax +49 6251 77061 500<br />
info@sp-protec.com<br />
www.sp-protec.com<br />
6.2 Laboratory Equipment<br />
MODA: Biodegradability Analyzer<br />
SAIDA FDS INC.<br />
143-10 Isshiki, Yaizu,<br />
Shizuoka,Japan<br />
Tel:+81-54-624-6260<br />
Info2@moda.vg<br />
www.saidagroup.jp<br />
7. Plant engineering<br />
EREMA Engineering Recycling<br />
Maschinen und Anlagen GmbH<br />
Unterfeldstrasse 3<br />
4052 Ansfelden, AUSTRIA<br />
Phone: +43 (0) 732 / 3190-0<br />
Fax: +43 (0) 732 / 3190-23<br />
erema@erema.at<br />
www.erema.at<br />
Uhde Inventa-Fischer GmbH<br />
Holzhauser Strasse 157–159<br />
D-13509 Berlin<br />
Tel. +49 30 43 567 5<br />
Fax +49 30 43 567 699<br />
sales.de@uhde-inventa-fischer.com<br />
Uhde Inventa-Fischer AG<br />
Via Innovativa 31<br />
CH-7013 Domat/Ems<br />
Tel. +41 81 632 63 11<br />
Fax +41 81 632 74 03<br />
sales.ch@uhde-inventa-fischer.com<br />
www.uhde-inventa-fischer.com<br />
bioplastics MAGAZINE [04/14] Vol. 9 47
Suppliers Guide<br />
9. Services<br />
10.2 Universities<br />
Biopolynov<br />
11 rue François Arago<br />
14123 Ifs – France<br />
Tel. +33 2 31 83 50 87<br />
www. biopolynov.com<br />
t.lefevre@natureplast.eu<br />
Osterfelder Str. 3<br />
46047 Oberhausen<br />
Tel.: +49 (0)208 8598 1227<br />
Fax: +49 (0)208 8598 1424<br />
thomas.wodke@umsicht.fhg.de<br />
www.umsicht.fraunhofer.de<br />
Institut für Kunststofftechnik<br />
Universität Stuttgart<br />
Böblinger Straße 70<br />
70199 Stuttgart<br />
Tel +49 711/685-62814<br />
Linda.Goebel@ikt.uni-stuttgart.de<br />
www.ikt.uni-stuttgart.de<br />
narocon<br />
Dr. Harald Kaeb<br />
Tel.: +49 30-28096930<br />
kaeb@narocon.de<br />
www.narocon.de<br />
nova-Institut GmbH<br />
Chemiepark Knapsack<br />
Industriestrasse 300<br />
50354 Huerth, Germany<br />
Tel.: +49(0)2233-48-14 40<br />
E-Mail: contact@nova-institut.de<br />
www.biobased.eu<br />
Bioplastics Consulting<br />
Tel. +49 2161 664864<br />
info@polymediaconsult.com<br />
UL International TTC GmbH<br />
Rheinuferstrasse 7-9, Geb. R33<br />
47829 Krefeld-Uerdingen, Germany<br />
Tel.: +49 (0) 2151 5370-370<br />
Fax: +49 (0) 2151 5370-371<br />
ttc@ul.com<br />
www.ulttc.com<br />
10. Institutions<br />
10.1 Associations<br />
BPI - The Biodegradable<br />
Products Institute<br />
331 West 57th Street, Suite 415<br />
New York, NY 10019, USA<br />
Tel. +1-888-274-5646<br />
info@bpiworld.org<br />
European Bioplastics e.V.<br />
Marienstr. 19/20<br />
10117 Berlin, Germany<br />
Tel. +49 30 284 82 350<br />
Fax +49 30 284 84 359<br />
info@european-bioplastics.org<br />
www.european-bioplastics.org<br />
IfBB – Institute for Bioplastics<br />
and Biocomposites<br />
University of Applied Sciences<br />
and Arts Hanover<br />
Faculty II – Mechanical and<br />
Bioprocess Engineering<br />
Heisterbergallee 12<br />
30453 Hannover, Germany<br />
Tel.: +49 5 11 / 92 96 - 22 69<br />
Fax: +49 5 11 / 92 96 - 99 - 22 69<br />
lisa.mundzeck@fh-hannover.de<br />
http://www.ifbb-hannover.de/<br />
Michigan State University<br />
Department of Chemical<br />
Engineering & Materials Science<br />
Professor Ramani Narayan<br />
East Lansing MI 48824, USA<br />
Tel. +1 517 719 7163<br />
narayan@msu.edu<br />
‘Basics‘ book on bioplastics<br />
This book, created and published by Polymedia Publisher, maker of bioplastics MAGA-<br />
ZINE is available in English and German language.<br />
The book is intended to offer a rapid and uncomplicated introduction into the subject<br />
of bioplastics, and is aimed at all interested readers, in particular those who have not yet<br />
had the opportunity to dig deeply into the subject, such as students or those just joining<br />
this industry, and lay readers. It gives an introduction to plastics and bioplastics, explains<br />
which renewable resources can be used to produce bioplastics, what types of bioplastic<br />
exist, and which ones are already on the market. Further aspects, such as market development,<br />
the agricultural land required, and waste disposal, are also examined.<br />
An extensive index allows the reader to find specific aspects quickly, and is complemented<br />
by a comprehensive literature list and a guide to sources of additional information<br />
on the Internet.<br />
The author Michael Thielen is editor and publisher bioplastics MAGAZINE. He is a qualified<br />
machinery design engineer with a degree in plastics technology from the RWTH<br />
University in Aachen. He has written several books on the subject of blow-moulding<br />
technology and disseminated his knowledge of plastics in numerous presentations,<br />
seminars, guest lectures and teaching assignments.<br />
110 pages full color, paperback<br />
ISBN 978-3-9814981-1-0: Bioplastics<br />
ISBN 978-3-9814981-0-3: Biokunststoffe<br />
Order now for € 18.65 or US-$ 25.00 (+ VAT where applicable, plus shipping and handling, ask for details)<br />
order at www.bioplasticsmagazine.de/books, by phone +49 2161 6884463 or by e-mail books@bioplasticsmagazine.com<br />
Or subscribe and get it as a free gift (see page 69 for details, outside German y only)<br />
48 bioplastics MAGAZINE [04/14] Vol. 9
Events<br />
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Event Calendar<br />
2 nd International Conference<br />
Bio- based Polymers and Composites<br />
24.08.2014 - 28.08.2014 - Visegrád, Hungary<br />
www.bipoco2014.hu<br />
Bio-based Global Summit 2014<br />
09.09.2014 - 10.09.2014 - Brussels, Belgium<br />
Thon EU Hotel Brussels<br />
www.biobased-global-summit.com/<br />
World Bio Markets Brasil<br />
24.09.2014 - 26.09.2014 - Sao Paulo, Brasil<br />
www.greenpowerconferences.com/BF1409BR<br />
International Symposium on BioPolymers - ISBP2014<br />
29.09.2014 - 01.10.2014 - Santos, Brazil<br />
Mendez Plaza Hotel<br />
www.isbp2014.com<br />
2 nd Bioplastic Materials Topical Conference 2014<br />
01.10.2014 - 02.10.2014 - Chicago, Ilinois,USA<br />
Embassy Suite Hotel, Schaumburg<br />
http://events.r20.constantcontact.com/register/event?oeidk=a07e<br />
9549w6z5d5 47f5&llr=7ppotodab<br />
Bioproducts World 2014<br />
05.10.2014 - 08.10.2014 - Columbus, OH, USA<br />
Columbus Convention Centre<br />
www.bioproductsworld.org/general_registration.php<br />
ISSN 1862-5258<br />
Highlights<br />
May/June<br />
03 | 2014<br />
BioEnvironmental Polymer Society<br />
14.10.2014 - 17.10.2014 - Kansas City, USA<br />
Kauffman Foundation Conference Center<br />
www.beps.org<br />
Injection Moulding | 10<br />
Thermoset | 34<br />
4. Kooperationsforum Biopolymere<br />
21.10.2014 - Straubing, Germany<br />
Joseph-von-Fraunhofer-Halle<br />
www.bayern-innovativ.de/biopolymere2014<br />
bioplastics MAGAZINE Vol. 9<br />
... is read in 91 countries<br />
World Bio Markets USA<br />
27.10.2014 - 29.10.2014 - San Diego (CA), USA<br />
www.greenpowerconferences.com/BF1410US<br />
Ecochem The Global Sustainable<br />
Chemistry & Engineering Event<br />
11.11.2014 - 13.11.2014 -<br />
Congress Center Basel<br />
http://ecochemex.com/<br />
+<br />
Mention the promotion code ‘watch‘ or ‘book‘<br />
and you will get our watch or the book 3)<br />
Bioplastics Basics. Applications. Markets. for free<br />
or<br />
1) Offer valid until 30 Sept. 2014<br />
3) Gratis-Buch in Deutschland nicht möglich, no free book in Germany<br />
You can meet us! Please contact us in advance by e-mail.<br />
Bio-based Plastics – How do we Grow the EU Industry?<br />
01.12.2014 - Brussels, Belgium<br />
The Square Brussels<br />
http://bio-tic-workshops.eu/bio-based_plastics/<br />
9 th European Bioplastics Conference<br />
02.12.2014 - 03.12.2014 - Brussels, Belgium<br />
The Square, Brussels<br />
http://en.european-bioplastics.org/conference/<br />
3 rd Conference on Carbon Dioxide<br />
as Feedstock for Chemistry and Polymers<br />
02.12.2014 - 03.12.2014 - Essen, Germany<br />
Haus der Technik<br />
www.co2-chemistry.eu/registration<br />
bio!pac - biobased packaging<br />
12.05.2015 - 13.05.2015 - Amsterdam, The Netherlands<br />
Novotel, Amsterdam City<br />
www.bio-pac.info<br />
bioplastics MAGAZINE [04/14] Vol. 9 49
Companies in this issue<br />
Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />
Aescap Venture 23<br />
Agrana Starch Thermoplastics 46<br />
AIMPLAS 22<br />
Aljuan 22<br />
Almuplas 22<br />
Alpla 23<br />
API 46<br />
Armacell Benelux 10<br />
Aster Capital 23<br />
Avantium 23<br />
Basaltex 10<br />
BASF 3, 44<br />
Bayern Innovativ 21<br />
Bcomp 10<br />
Beologic 10<br />
Biopolynov 48<br />
Biotec 47<br />
Biowerth 10<br />
BPI 48<br />
Braskem 8, 29<br />
Capricorn Ventrure Partners 23<br />
Cereplast 7<br />
CNR 22<br />
Coca-Cola 5, 6, 7, 23, 31<br />
Corbion 46<br />
Cornell University 14<br />
Coza 15<br />
Danone 23<br />
De Hoge Dennen Capital 23<br />
Deutsches Kunststoffmuseum 36<br />
DIN Certco 44<br />
DuPont 25 46<br />
Erema 47<br />
Espaçoplas 22<br />
European Bioplastics 48<br />
European Ind. Hemp Ass. 10<br />
Evonik Industries 46, 51<br />
FKuR 28, 37 2, 46<br />
Fonti di Vinadio 24<br />
Ford Motor Company 6<br />
Forum Technol. & Wirtsch. 10<br />
Fraunhofer UMSICHT 48<br />
Galactica 24<br />
Grabio Greentech 47<br />
Grafe 46, 47<br />
Green Chemical 42<br />
Greencover 28<br />
Güth & Wolf 10<br />
Hallink 47<br />
Heinz 6<br />
Huntsman 19<br />
ING Venture Partners 23<br />
Inst. f. bioplastics & biocomposites 48<br />
ISCC System 44<br />
Isowood 10<br />
Jakob Winter 10<br />
Jinhui Zhaolong 46<br />
John Deere 14<br />
KHS Corpoplast 26<br />
Kingfa 46<br />
Korea Biomat. Packaging Ass. 42<br />
Korea Packaging Recycl. Coop. 42<br />
Korean Bioplastics Association 42<br />
Latitude 42<br />
Limagrain Céréales Ingrédients 46<br />
Lineo 18<br />
Mahle 25<br />
Maverick Enterprises 28<br />
Meredian 5<br />
Michigan State University 48<br />
narocon 48<br />
Natureplast 46<br />
NatureWorks 24, 28<br />
Natur-Tec 47<br />
Navitas Capital 23<br />
Nike 6<br />
nova-Institut 10, 30, 32, 44 48<br />
Novamont 47, 52<br />
Öko-Institut 31<br />
Organic Waste Systems 22<br />
Plastic Suppliers 28 47<br />
plasticker 27<br />
polymediaconsult 48<br />
PolyOne 46, 47<br />
President Packaging 47<br />
Procter & Gamble 6<br />
ProTec Polymer Processing 47<br />
PSM 47<br />
Qmilch Deutschland 37<br />
Reed Exhibitions 10 34<br />
Roquette 47<br />
Rotho 15<br />
Roundtable on Sust. Biomat. (RSB) 45<br />
Sabic 3, 44<br />
Saida 47<br />
Samas 15<br />
SeaWorld 7<br />
Shandong Fuwin 10, 46<br />
Shenzhen Esun Industrial 46<br />
Showa Denko 46<br />
SK Chemicals 42<br />
Sofinnova Partners 23<br />
Sonae Industria 12<br />
Swire Pacific 23<br />
Tecnaro 15<br />
Tetra Pak 29<br />
Toyota 31<br />
Trellis Earth 7<br />
Trinchero Family Estates 28<br />
Uhde Inventa-Fischer 35, 47<br />
UL Thermoplastics 48<br />
Univ.Stuttgart (IKT) 37 48<br />
University of Guelph 20<br />
Vinçotte 44<br />
Vizelplas 22<br />
VLB 22<br />
WinGram 46<br />
Wuhan Huali 17, 47<br />
Zhejiang Hangzhou Xinfu Pharm. 46<br />
Editorial Planner 2014<br />
Issue Month Publ.-Date<br />
edit/ad/<br />
Deadline<br />
05/2014 September/October 06.10.14 06.09.14 Fiber / Textile /<br />
Nonwoven<br />
Editorial Focus (1) Editorial Focus (2) Basics<br />
Toys<br />
Building Blocks<br />
06/2014 November/December 01.12.14 01.11.14 Films / Flexibles /<br />
Bags<br />
Subject to changes<br />
Consumer<br />
Electronics<br />
Sustainability<br />
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50 bioplastics MAGAZINE [04/14] Vol. 9