19.02.2021 Views

bioplasticsMAGAZINE_1404

bioplasticsMAGAZINE_1404

bioplasticsMAGAZINE_1404

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

ISSN 1862-5258<br />

Highlights<br />

Biocomposites | 10<br />

Blow Moulding | 22<br />

July/August<br />

04 | 2014<br />

bioplastics magazine Vol. 9<br />

BIOBOTTLE<br />

Development project<br />

for dairy bottles, p. 22<br />

... is read in 91 countries


Caring for nature!<br />

Be green!<br />

The use of a renewable raw material was an<br />

obvious step for Papyrus Supplies as it highlights<br />

their ecological awareness and commitment. The<br />

garbage bags supplied by Papyrus Supplies are<br />

made from Green PE, a renewable raw material.<br />

As these bags maintain the same properties as<br />

their oil-based counterparts they are a suitable<br />

sustainable substitute for consumers. Of course,<br />

these bags once used, can be recycled into<br />

the existing polyethylene recycling stream, thus<br />

closing the loop.<br />

Garbage Bags made from I‘m green Polyethylene<br />

For more information visit<br />

www.fkur.com • www.fkur-biobased.com


Editorial<br />

dear<br />

readers<br />

In the last issue I asked whether the mass balance approach is a good idea<br />

or a nice trick to be able to offer renewable or biobased plastics such as PE<br />

or PP. Both Sabic and BASF have taken such approaches. Well, I’m happy<br />

that we can publish the first comments from the nova institute, INRO and<br />

ISCC on pp. 44. And I’m confident to get more feedback for our upcoming<br />

issues.<br />

But this is not the only political topic in this issue. Even if the paper, introduced<br />

on page 30, discusses the incentive regulation for biofuels versus<br />

material use of biomass in the European Union, the basic thoughts are<br />

important enough to be read across the globe.<br />

From the material side we have a focus on Biocomposites, showing that<br />

research and development has significantly advanced in the recent past compared<br />

to the wood-flour filled automotive door panels that have been around<br />

for decades (rather for cost reasons than the renewable materials aspect).<br />

The other editorial focus topics in this issue are blow moulding and bottle<br />

applications, rounded off by a basic introduction of the stretch blow moulding<br />

process to manufacture (mainly) PET but also PLA or (in future) PEF bottles.<br />

Please also note our two new conferences, scheduled for 2015: For May<br />

12th and 13th we would like to invite you to the bio!pac conference on<br />

biobased packaging. It will be held in the Novotel in Amsterdam and the Call<br />

for papers is now open. The second new conference for which we are already<br />

also accepting proposals for presentations is bio!car, covering biobased<br />

materials in automotive applications. This conference will be held in the autumn<br />

of 2015, most probably in the automotive capital of Germany: Stuttgart.<br />

Both conferences offer of course opportunities for sponsoring and table-top<br />

exhibitors.<br />

For now we hope you enjoy the summer, and of course …<br />

reading bioplastics MAGAZINE<br />

Sincerely yours<br />

Michael Thielen<br />

Follow us on twitter!<br />

www.twitter.com/bioplasticsmag<br />

Like us on Facebook!<br />

www.facebook.com/bioplasticsmagazine<br />

bioplastics MAGAZINE [04/14] Vol.9 3


Content<br />

04|2014 Jul/Aug<br />

Biocomposites<br />

Composites go green: Composites Europe. ..............10<br />

Alea iacta est: WoodForce ............................12<br />

Green composites: The coming New Age ................14<br />

Natural fibre composites for injection mouldings .........15<br />

Thin-walled composite structures. .....................16<br />

Flax for high-tech applications ........................18<br />

Editorial ............................. 3<br />

News ............................. 5 - 8<br />

Application News ..................... 28<br />

Glossary ............................ 39<br />

Event Calendar ....................... 49<br />

Suppliers Guide ...................... 46<br />

Companies in this issue ............... 50<br />

Events<br />

bio!pac .............................. 9<br />

bio!car ............................... 9<br />

Composites Europe ................... 10<br />

Event Calendar ....................... 49<br />

From Science & Research<br />

Composites based on soybean hull. ....................20<br />

Blow Moulding<br />

Biodegradable packages for dairy products .............22<br />

Avantium raises investment. ..........................23<br />

100 million PLA bottles per year .......................24<br />

Blow moulded air ducts made from bio-PA ..............25<br />

Basics<br />

Stretch blow moulding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26<br />

Politics<br />

Material use first! Proposal for a reform ................30<br />

The bioplastics industry in Korea ......................42<br />

Market<br />

Green Premium: Who is willing to pay more? ............33<br />

Report<br />

Generation Zero: Bioplastics were the very beginning“. ....36<br />

Opinion<br />

Mass Balance ......................................44<br />

Imprint<br />

Publisher / Editorial<br />

Dr. Michael Thielen (MT)<br />

Samuel Brangenberg (SB)<br />

contributing editor: Karen Laird (KL)<br />

Layout/Production<br />

Mark Speckenbach<br />

Head Office<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach, Germany<br />

phone: +49 (0)2161 6884469<br />

fax: +49 (0)2161 6884468<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Media Adviser<br />

Caroline Motyka<br />

phone: +49(0)2161-6884467<br />

fax: +49(0)2161 6884468<br />

cm@bioplasticsmagazine.com<br />

Print<br />

Poligrāfijas grupa Mūkusala Ltd.<br />

1004 Riga, Latvia<br />

Print run: 3,800 copies<br />

bioplastics MAGAZINE<br />

ISSN 1862-5258<br />

bM is published 6 times a year.<br />

This publication is sent to qualified<br />

subscribers (149 Euro for 6 issues).<br />

bioplastics MAGAZINE is printed on<br />

chlorine-free FSC certified paper.<br />

bioplastics MAGAZINE is read in 91 countries.<br />

Not to be reproduced in any form<br />

without permission from the publisher.<br />

The fact that product names may not be<br />

identified in our editorial as trade marks is<br />

not an indication that such names are not<br />

registered trade marks.<br />

bioplastics MAGAZINE tries to use British<br />

spelling. However, in articles based on<br />

information from the USA, American<br />

spelling may also be used.<br />

Editorial contributions are always welcome.<br />

Please contact the editorial office via<br />

mt@bioplasticsmagazine.com.<br />

Envelopes<br />

A part of this print run is mailed to the<br />

readers wrapped in bioplastic envelopes<br />

sponsored by Minima Technology (Taiwan)<br />

Cover<br />

Cover: Alliance | fotolia<br />

4 bioplastics MAGAZINE [02/14] Vol. 9<br />

Follow us on twitter:<br />

http://twitter.com/bioplasticsmag<br />

Like us on Facebook:<br />

http://www.facebook.com/pages/bioplastics-MAGAZINE/103745406344904


News<br />

PlantBottle in the spotlight on Capitol Hill<br />

Coke’s PlantBottle technology was<br />

recognized last month on Capitol Hill as<br />

one of the innovations helping to fuel the<br />

bio-based manufacturing boom.<br />

Scott Vitters, general manager of the<br />

global PlantBottle platform, testified at<br />

a hearing for the U.S. Senate Committee<br />

on Agriculture, Nutrition and Forestry in<br />

Washington, D.C. The June 17 session<br />

examined the role products made from<br />

agriculture crops instead of petroleumbased<br />

chemicals are playing in revitalizing<br />

American manufacturing, growing the<br />

economy and creating jobs.<br />

PlantBottle, Vitters explained, plays a vital role in achieving<br />

the company’s long-term, zero-waste vision. PlantBottle<br />

looks, functions and recycles just like traditional PET plastic,<br />

but – being made up to 30% by wt. from plants - with a lower<br />

dependence on fossil fuels and a lighter environmental<br />

footprint. This innovation has removed more than 190,000<br />

tonnes of CO 2<br />

emissions since 2009, the equivalent of 500,000<br />

barrels of oil.<br />

Vitters highlighted the partnerships that have enabled<br />

Coca-Cola distribute more than 25 billion PlantBottle<br />

packages in 31 countries. The company<br />

aims to convert 100 % of new PET<br />

plastic used in its bottles to PlantBottle<br />

technology by 2020.<br />

To continue to meet global demand for<br />

The Coca-Cola Company’s beverages,<br />

maintain public trust and sustain growth,<br />

we must transition from traditional,<br />

fossil-based materials to renewable,<br />

recyclable bio-based sources.<br />

Following the hearing, the PlantBottle<br />

team participated in a “Spotlight on<br />

Innovation” expo, which highlighted<br />

more than 30 innovators representing 25<br />

states leading the charge in bio-based manufacturing. The<br />

team spoke one-on-one with a Senators and Congressional<br />

staff members, who were complimentary of the PlantBottle<br />

program and commended Coke’s leadership on the<br />

development of bio-based products. MT<br />

An archived webcast of the hearing can be viewed<br />

at http://1.usa.gov/1psqs43<br />

(Source: Coca-Cola Journey, Unbottled-blog)<br />

www.coca-colacompany.com<br />

Meredian harvests first locally grown canola<br />

Meredian, Inc. (Bainbridge, Georgia, USA) harvested its<br />

first 400 hectares (1,000 acres) locally sourced canola crop in<br />

Decatur County, Georgia in the second half of May.<br />

The canola oil used in Meredian’s production is the single<br />

most important, yet costly factor in their manufacturing<br />

process. While theoretically, the company can use any plant<br />

derived oil to convert carbon into biopolymers, canola is<br />

the perfect option because it possesses the ability to be<br />

grown locally, which cuts down on unnecessary and costly<br />

transportation steps. Growing locally stimulates Georgia’s<br />

economy, while allowing Meredian to continue their mission<br />

of manufacturing biopolymers from renewable, natural<br />

resources that equal or exceed petroleum-based plastics in<br />

price and performance.<br />

“We are thrilled about the<br />

successful harvest of our pilot<br />

canola fields,” said Paul Pereira,<br />

Executive Chairman of the Board<br />

of Directors at Meredian, Inc.<br />

“The first harvest marks a major<br />

milestone in meeting the full scale<br />

needs of this facility.”<br />

USDA certified scales and seed analysis equipment were<br />

used to check and verify that the crop’s moisture content<br />

was within specifications. In some parts of the 400 hectares<br />

that were planted, more than 2,4 tonnes were produced per<br />

hectare (43 bushels/acre). Despite the less than desirable<br />

conditions the crop endured over the season, the canola was<br />

healthy and undamaged. The success of this season supports<br />

Meredian’s decision in choosing locally grown canola as their<br />

major source to produce their completely biodegradable PHA.<br />

The seeds that are not crushed to meet production needs<br />

will be used for next year’s harvest, which will be planted<br />

this fall and set to be harvested in Spring 2015. Based on<br />

the interest of farmers, Meredian expects between 4,000<br />

and 6,000 hectares of canola fields<br />

to be planted this fall for Meredian.<br />

Eventually, the company hopes to utilize<br />

40,000 hectares to grow canola in order<br />

to sustain the capacity of their 27,000<br />

tonnes (60 million pound) fermentation<br />

facility.MT<br />

www.meredianinc.com<br />

shutterstock<br />

bioplastics MAGAZINE [04/14] Vol. 9 5


News<br />

Heinz says tomato, Ford says tom-auto<br />

However it’s pronounced, the humble tomato is<br />

what has brought these two companies together.<br />

Researchers at Ford and Heinz are investigating<br />

the use of tomato fibers in developing sustainable,<br />

composite materials for use in vehicle manufacturing.<br />

Specifically, dried tomato skins could become the<br />

wiring brackets in a Ford vehicle or the storage bin<br />

a Ford customer uses to hold coins and other small<br />

objects.<br />

“We are exploring whether this food processing byproduct<br />

makes sense for an automotive application,”<br />

said Ellen Lee, plastics research technical specialist<br />

for Ford. “Our goal is to develop a strong, lightweight<br />

material that meets our vehicle requirements, while<br />

at the same time reducing our overall environmental<br />

impact.”<br />

Nearly two years ago, Ford began collaborating with<br />

Heinz, The Coca-Cola Company, Nike Inc. and Procter<br />

& Gamble to accelerate development of a 100 % plantbased<br />

plastic to be used to make everything from fabric<br />

to packaging and with a lower environmental impact<br />

than petroleum-based packaging materials currently<br />

in use.<br />

At Heinz, researchers were looking for innovative<br />

ways to recycle and repurpose peels, stems and seeds<br />

from the more than two million tons of tomatoes the<br />

company uses annually to produce its best-selling<br />

product: Heinz Ketchup. Leaders at Heinz turned to<br />

Ford.<br />

“We are delighted that the technology has been<br />

validated,” said Vidhu Nagpal, associate director,<br />

packaging R&D for Heinz. “Although we are in the very<br />

early stages of research, and many questions remain,<br />

we are excited about the possibilities this could<br />

produce for both Heinz and Ford, and the advancement<br />

of sustainable 100% plant-based plastics.”<br />

Ford’s commitment to reduce, reuse and recycle is<br />

part of the company’s global sustainability strategy to<br />

lessen its environmental footprint while accelerating<br />

development of fuel-efficient vehicle technology<br />

worldwide. In recent years, Ford has increased its use<br />

of recycled nonmetal and bio-based materials. With<br />

cellulose fiber-reinforced console components and<br />

rice hull-filled electrical cowl brackets introduced in<br />

the last year, Ford’s bio-based portfolio now includes<br />

eight materials in production. Other examples are<br />

coconut-based composite materials, recycled cotton<br />

material for carpeting and seat fabrics, and soy foam<br />

seat cushions and head restraints.KL<br />

www.ford.com<br />

www.heinz.com<br />

6 bioplastics MAGAZINE [04/14] Vol. 9


News<br />

Trellis Earth To Acquire Cereplast Assets<br />

Trellis Earth (Wilsonville, Oregon, USA) acquired a 110,000<br />

square foot (10,000 m²) bioplastics production facility in June<br />

in Seymour, Indiana from the defunct Cereplast which is being<br />

liquidated in bankruptcy court. Trellis earth paid $2.6 million<br />

(€ 1.9 million) for a factory, patent portfolio, and inventory<br />

with a replacement value over $8 million (€ 5.9 million).<br />

This acquisition will fast track the company’s large scale<br />

injection molding and thermoforming operations in the<br />

United States, as they bring in new finishing equipment to<br />

this facility in the weeks and months ahead.<br />

Trellis Earth announced they will be launching an all-new<br />

product line with over 35 new cutlery SKUs, new clamshells,<br />

and many other thermoformed products in what promises to<br />

be the pre-eminent vertically integrated bioplastics factory<br />

— anywhere!<br />

“This marks a new chapter in our company’s evolution and<br />

bodes well for the greening of the take-out component of the<br />

American food service industry,” said Bill Collins, founder,<br />

Chairman and President of Trellis Earth Products, Inc. in a<br />

blog on the company’s website.<br />

All Trellis Earth ® brand products made with their<br />

sustainable corn starch blend, which they will produce in<br />

Seymour, Indiana, have been scientifically proven by a 3rd<br />

party research company to have a lower carbon footprint in<br />

absolute terms than all comparable products made with any<br />

alternative, conventional petrochemical plastic. MT<br />

www.trellisearth.com<br />

Biobased PET cups at SeaWorld<br />

In mid July SeaWorld Parks & Entertainment (Orlando,<br />

Florida, USA) debuted the first refillable plastic cup made<br />

from bio-PET. Now available in all SeaWorld® and Busch<br />

Gardens parks across the U.S., the reusable, 100% recyclable<br />

plastic cup is manufactured using Coca-Cola’s proprietary<br />

PlantBottle packaging technology.<br />

“Working together, our two companies are using our<br />

resources and reach to inspire people to make a difference,”<br />

said SeaWorld Parks & Entertainment Corporate Vice<br />

President of Culinary Operations Andrew Ngo. “Our friends<br />

at The Coca-Cola Company share our commitment to<br />

conservation, our passion for the planet, and our innovative<br />

approach to consumer experiences. Even more important,<br />

this appeals to our guests, who expect and reward recycling<br />

and sustainability.”<br />

SeaWorld’s switch to PlantBottle plastic in its refillable<br />

cups is expected to remove 35 tonnes of CO 2<br />

emissions<br />

annually - the equivalent of saving more than 80 barrels of<br />

oil a year.<br />

SeaWorld takes Coca-Cola’s unique PlantBottle technology<br />

to a new level, creating the first commercially available<br />

consumer product: a refillable plastic cup.<br />

“Once we fully realized the power of PlantBottle technology,<br />

we knew it had real-world, global applications well beyond<br />

our own products,” said Scott Vitters, general manager,<br />

PlantBottle packaging platform, The Coca-Cola Company.<br />

“This collaboration with SeaWorld demonstrates that<br />

PlantBottle technology can be applied anywhere that PET<br />

plastic is traditionally used, but with a lighter footprint on the<br />

planet.”<br />

Colorful in-park murals and point-of-purchase displays<br />

promoting environmental advocacy will help inform park<br />

guests of the new product.<br />

SeaWorld eventually plans to use Coca-Cola’s PlantBottle<br />

technology in the manufacture of many of its souvenir cups<br />

and is actively exploring opportunities for its potential use in<br />

the development of other merchandise. (Source: PRNewswire,<br />

Photo: PRNewsFoto/SeaWorld Parks & Entertainment) MT<br />

www.seaworldentertainment.com.<br />

bioplastics MAGAZINE [04/14] Vol. 9 7


News<br />

Visit our new online platform for NEWS<br />

Tap into the online resources of the new bioplastics<br />

MAGAZINE news platform!<br />

You want to stay informed on a day-by-day basis?<br />

This has become much easier now. The new “Newsplatform”<br />

at news.bioplasticsmagazine.com now offers<br />

a new online resource targeted at readers seeking a<br />

medium that answers the need for reliable news and<br />

informative content with immediate appeal. Visitors<br />

will find new news-items every day now. Together with<br />

the printed bioplastics MAGAZINE, and the new, biweekly<br />

bioplastics MAGAZINE newsletter, it offers a platform for<br />

professionals in the industry to reach out to prospective<br />

partners, suppliers and customers across the globe.<br />

The bioplastics MAGAZINE newsletter reaches a<br />

targeted audience of some 7000 international bioplastics<br />

professionals across all continents. The platform offers<br />

readers up-to-date news and advertisers the power<br />

to create integrated campaigns, built on interaction<br />

between the different media channels and taking<br />

advantage of the different strengths of each. For<br />

advertisers, a perfect means to add value to opportunity.<br />

Visit news.bioplasticsmagazine.com<br />

(without www) every day to stay up-to-date.<br />

Braskem invests € 10 million in new research<br />

centre for biobased chemicals<br />

Braskem, the leading producer of thermoplastic resins in the Americas, inaugurated a new Research and Development<br />

Laboratory in early June in Campinas, São Paulo, Brazil. With BRL 30 million (EUR 10 million) in funds for 2014, the space<br />

will focus on developing projects involving biotechnology and chemical processes derived from renewable resources,<br />

which will further strengthen the company’s commitment to sustainable technological alternatives.<br />

“Braskem has been investing heavily in innovation. We want Brazil to become a reference in the research and<br />

development of technological routes that take advantage of the country’s competitive advantages in renewable resources.<br />

Investing in new technology is essential, since it creates an environment that helps leverage the best ideas and projects<br />

and creates a virtuous cycle of development for both Braskem and the country’s manufacturing industry. It’s the best way<br />

for us to stay competitive,” said Edmundo Aires, Vice-President of Innovation and Technology at Braskem.<br />

The laboratory has a staff of 33 researchers who will work on developing biochemical and chemical routes and<br />

purification systems and seek out viable solutions on an industrial scale. Key projects include technologies for producing<br />

green propylene and butadiene, metabolic engineering of microorganisms and continuous improvement in biobased<br />

ethylene, which is used to make Braskem’s green plastic.<br />

In addition to its specific competencies, the lab brings together various pieces of high-performance equipment, such as<br />

the High Throughput Screening Robot (HTS), which is the most modern automated robot in use in South America and the<br />

first used for this application in Brazil, which is capable of multiplying the work of a researcher by 1,000 fold.<br />

Innovation is one of the main pillars of Braskem’s growth. In 2013, the company invested BRL 200 million<br />

(EUR 67 million) in research and innovation projects, which is the same amount projected for this year. Expenditures are<br />

being made in specialized professionals who are capable of working with highly complex management and technical<br />

processes, as well as in new equipment and facilities. MT<br />

www.braskem.com.br<br />

8 bioplastics MAGAZINE [04/14] Vol. 9


io PAC<br />

biobased packaging<br />

conference<br />

12/13 may 2015<br />

novotel<br />

amsterdam<br />

bio CAR<br />

Biobased materials for<br />

automotive applications<br />

conference<br />

fall 2015<br />

» Packaging is necessary.<br />

» Packaging protects the precious goods<br />

during transport and storage.<br />

» Packaging conveys important messages<br />

to the consumer.<br />

» Good packaging helps to increase<br />

the shelf life.<br />

BUT:<br />

Packaging does not necessarily need to be made<br />

from petroleum based plastics.<br />

biobased packaging<br />

» is packaging made from mother nature‘s gifts.<br />

» is packaging made from renewable resources.<br />

» is packaging made from biobased plastics, from<br />

plant residues such as palm leaves or bagasse.<br />

» The amount of plastics in modern cars<br />

is constantly increasing.<br />

» Plastics and composites help achieving<br />

light-weighting targets.<br />

» Plastics offer enormous design opportunities.<br />

» Plastics are important for the touch-and-feel<br />

and the safety of cars.<br />

BUT:<br />

consumers, suppliers in the automotive industry and<br />

OEMs are more and more looking for biobased<br />

alternatives to petroleum based materials.<br />

That‘s why bioplastics MAGAZINE is organizing this new<br />

conference on biobased materials for the automotive<br />

industry.<br />

» offers incredible opportunities.<br />

www.bio-pac.info<br />

www.bio-car.info<br />

CALL FOR<br />

PAPERS<br />

NOW OPEN<br />

in cooperation with Biobased Packaging Innovations<br />

www. biobasedpackaging.nl


Biocomposites / Events<br />

Composites<br />

go green:<br />

Biocomposites at<br />

COMPOSITES EUROPE 2014<br />

www.composites-europe.com<br />

Info:<br />

1: The study can be downloaded form<br />

http://www.bio-based.eu/markets<br />

Materials made from wood flour, cotton, flax, jute or<br />

even hemp are already being deployed as compression<br />

moulding components, especially by the automotive<br />

industry – with other trades increasingly following<br />

suit. Biocomposites are steadily gaining in importance for<br />

the future of the manufacturing sector, and COMPOSITES<br />

EUROPE 2014 is set to present the full potential of these<br />

bio-based composite materials from 7 th to 9 th October in<br />

Düsseldorf, Germany.<br />

A number of exhibitors specialising in biocomposites<br />

will showcase their product solutions at COMPOSITES<br />

EUROPE. Michael Carus, the managing director of the novainstitute<br />

(Hürth, Germany), which will also be exhibiting at<br />

Composites Europe 2014, already sees a positive trajectory<br />

for biocomposites being used in a range of manufacturing<br />

applications. “In 2012, about 100 companies in the EU<br />

produced more than 350,000 tonnes of wood- and naturalfibres<br />

reinforced biocomposites. The majority of these<br />

products were extruded into decking using wood flour and<br />

wood fibres (wood-plastic composites, WPC). Natural fibres<br />

are deployed primarily for use as compression-moulding<br />

parts in car interiors. In 2012, about 90,000 tonnes of these<br />

natural fibre composites (NFC) were used by automobile<br />

manufacturers across Europe. The combined share of<br />

WPC and NFC biocomposites has already reached 15% of<br />

the total composites market.<br />

In a recent study 1 , the nova-institute laid out a number<br />

of different scenarios for the future unfolding of the<br />

biocomposites landscape. Says Carus: “A favourable<br />

political and economic framework has been creating<br />

clear forward momentum, particularly for injection and<br />

compression moulding, which will replace significant<br />

amounts of conventional composite materials. This would<br />

greatly reduce greenhouse gas emissions. At COMPOSITES<br />

EUROPE, the institute will participate in a group stand<br />

focussed on bio-based composites while offering project<br />

development and consultation services in areas such as<br />

bio-based materials, techno-economic evaluation and eco<br />

balancing.<br />

Key players at COMPOSITES EUROPE<br />

What’s more, the industry’s leading enterprises will be<br />

on hand as well. So far, exhibitors in Composites Europe’s<br />

biocomposites segment include the Belgian companies<br />

Armacell Benelux, Basaltex nv and Beologic. Additionally,<br />

the Swiss firm Bcomp, the European Industrial Hemp<br />

Association based in Hürth, the Dresden/Germany nonprofit<br />

Forum Technologie und Wirtschaft e.V. and the<br />

weaving mill Güth & Wolf (Gütersloh/Germany) will present<br />

their solutions in this area. The roster also includes<br />

Isowood from Rudolstadt and Jakob Winter from Nauheim<br />

(both Germany). Displays will focus primarily on materials<br />

based on wood and natural fibres such as flax and hemp.<br />

Biowert from Brensbach/Germany will present materials<br />

containing meadow grass. On show will be natural-fibre<br />

needle felt nonwovens for compression moulding parts as<br />

well as a variety of product solutions made from naturalfibre<br />

compression moulding parts – specialty cases, for<br />

example – and technical foams and insulation materials.<br />

MT<br />

10 bioplastics MAGAZINE [04/14] Vol. 9


PRESENTS<br />

2014<br />

THE NINTH ANNUAL GLOBAL AWARD FOR<br />

DEVELOPERS, MANUFACTURERS AND USERS OF<br />

BIO-BASED PLASTICS.<br />

Call for proposals<br />

Enter your own product, service or development, or nominate<br />

your favourite example from another organisation<br />

Please let us know until August 31st:<br />

1. What the product, service or development is and does<br />

2. Why you think this product, service or development should win an award<br />

3. What your (or the proposed) company or organisation does<br />

Your entry should not exceed 500 words (approx 1 page) and may also<br />

be supported with photographs, samples, marketing brochures and/or<br />

technical documentation (cannot be sent back). The 5 nominees must be<br />

prepared to provide a 30 second videoclip<br />

More details and an entry form can be downloaded from<br />

www.bioplasticsmagazine.de/award<br />

The Bioplastics Award will be presented during the<br />

9 th European Bioplastics Conference<br />

December 2013, Brussels, Belgium<br />

supported by<br />

Sponsors welcome, please contact mt@bioplasticsmagazine.com<br />

bioplastics MAGAZINE [04/13] Vol. 8 11


Biocomposites<br />

Alea<br />

iacta est<br />

For a new generation<br />

of biocomposites<br />

The innovative Wood Force technology was developed by<br />

Sonae Industria SGPS (Maia, Portugal), a leading wood<br />

panel manufacturer. Sonae has 50 years of wood processing<br />

experience with 24 plants internationally.<br />

The main objective behind Wood Force was to develop<br />

an engineered wood fiber dice technology as the leading<br />

natural fiber reinforcement solution to substitute glass<br />

fiber reinforced compound. A secondary market target<br />

is as a replacement for mineral fillers in weight reduction<br />

applications for composites.<br />

The idea was to develop a mass produced and cost effective,<br />

easy and ready to use, reliable and consistent natural fiber<br />

technology for the compounding and injection molding<br />

industries. The target was the thermoplastic compound<br />

market in automotive, packaging, appliance, electronics and<br />

consumer markets by manufacturing and supplying locally<br />

the same product worldwide to multinational OEMs.<br />

The Innovation<br />

The innovative Wood Force technology is using the well<br />

known MDF industrial process to mass produce refined<br />

softwood fibres. Which are then seized with a patented<br />

dispersing technology. In the next step the resulting panel<br />

is diced for easy gravimetric dosing in the process of<br />

thermoplastic extrusion. Thus, a significant reinforcement<br />

can be achieved by keeping a high Length/Diameter ratio of<br />

the dispersed wood fibre after injection.<br />

WoodForce is a significant breakthrough as it delivers on<br />

three major requirements to succeed in today’s complex<br />

industrial environment: WoodForce delivers superior<br />

performance. It is an industrially friendly material, and<br />

WoodForce is environmentally fit.<br />

Mechanical Properties<br />

Independent research institutions have validated the superior<br />

mechanical properties of the new material. The end result is<br />

an engineered wood fibre delivering great improvements in<br />

tensile and flexural performance. WoodForce is compatible<br />

with the major polymers, PP and PE, as well as ABS, TPE,<br />

PLA and PBS.<br />

However, today, performance is no longer strictly about<br />

mechanical properties. Industries have to take a holistic<br />

view on technology and take into account issues such carbon<br />

footprint, end-of-life management, weight reduction...<br />

The MDF production process guarantees WoodForce dice<br />

are always consistently performing, contaminant-free with<br />

stable fibre sizes and have constant moisture content yearround.<br />

MDF plants have a very stable wood fibre mix. Timber<br />

is historically sourced from a natural wood basket within a<br />

100-150 km radius around the plants.<br />

Izod Notched<br />

Impact<br />

Tensile<br />

Modulus<br />

100%<br />

80%<br />

60%<br />

40%<br />

20%<br />

0%<br />

Tensile<br />

Strength<br />

Woodforce<br />

Glass<br />

Physicals<br />

Sustainability<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Recyclability<br />

Flexural<br />

Strength<br />

Flexural<br />

Modulus<br />

Economics<br />

Weight<br />

Old Map<br />

New Map<br />

12 bioplastics MAGAZINE [04/14] Vol. 9


Biocomposites<br />

WoodForce: 5mm x 5mm x 3mm<br />

pellets of refined wood fibres<br />

Enhanced Design<br />

WoodForce has a major benefit in relation to pigments<br />

and dyes. The result is an enhanced use of colouration that<br />

provides significant design opportunities in multiple colours.<br />

The colouration of the compound is a built in process to dye<br />

the product during the production process. Using automotive<br />

applications as an example, WoodForce Black provides a<br />

superior finish on moulded parts (hiding the fibre completely)<br />

and opens up the potential for use in visible applications.<br />

Weight Reduction<br />

Wood fibre allows a significant weight reduction of reinforced<br />

plastics with equal mechanical properties relative to similar<br />

applications with glass or minerals. Wood fibre density is<br />

significantly less than that of glass fibre and mineral fillers.<br />

At equal mechanical properties, WoodForce reinforced parts<br />

or products have a weight reduction potential of up to 15%.<br />

Weight reduction is a significant area of strategic importance<br />

in automotive applications currently.<br />

Easy to use / Ready to use<br />

Industrial processing of natural fibre had been a major<br />

barrier to mass-market applications. Therefore the product<br />

was designed with the compounding industry in mind.<br />

It is compatible with existing extrusion equipment, and<br />

compatible with global and large-scale industrial operations.<br />

The dice are very easy to dose during the extrusion process<br />

without complications as it is used with standard dosing<br />

equipment and does not require any chopping or preparation.<br />

It is easy to meter with good flow ability, so that bio-sourced<br />

reinforcement does not result in inefficient compounding<br />

operations.<br />

WoodForce is currently commercialized in its natural or<br />

black colour. It is also available with a standard moisture<br />

content (5-10%) as well as pre-dried (less than 2% moisture<br />

content) as a ready-to-use product.<br />

Renewable and Sustainable<br />

The use of WoodForce reduces petroleum consumption,<br />

increases the use of renewable resources, helps better<br />

manage the carbon cycle, and may contribute to reducing<br />

adverse environmental and health impacts. Sonae Indústria<br />

recognises and supports forest certification organisations,<br />

purchasing FSC as well as PEFC certified wood.<br />

The production process consumes far less energy than that<br />

of glass fibre production. The wood fibre is sourced locally<br />

within 100-150 km of the plants and wood fibre, by its very<br />

nature, is a renewable resource capturing and storing CO 2<br />

thus contributing to improve the environment.<br />

Thermoplastics reinforced with WoodForce have a far<br />

superior recyclability than fibreglass filled compounds.<br />

After two cycles, the material retains a much higher level of<br />

mechanical properties than glass fibre compounds. At the<br />

end of its life, thermoplastic reinforced with wood fibre can<br />

be burnt to generate energy.<br />

WoodForce is a great partner for bioplastics<br />

Significant progress has been made in the development of<br />

better performing and cost effective thermoplastics derived<br />

from renewable and sustainable vegetable sources. The<br />

logical reinforcing partners cannot be the traditional glass<br />

fibre solutions. In order to preserve the more favourable<br />

carbon footprint profile, bioplastics will need natural<br />

fibre partners like WoodForce in order to design a 100%<br />

sustainable solution. MT<br />

www.woodforce.com<br />

bioplastics MAGAZINE [04/14] Vol. 9 13


Biocomposites<br />

Green<br />

composites:<br />

The coming<br />

New Age<br />

www.human.cornell.edu/bio.cfm?netid=ann2<br />

John Deere 6M Series Tractors<br />

(Photo: Courtesy John Deere)<br />

Past few decades have seen significant growth in the use<br />

of high strength fiber reinforced composites fabricated<br />

using carbon, aramid and glass fibers and reins such<br />

as expoxy, unsaturated polyester or polyurethanes. However,<br />

both fibers and resins used in these composites are made using<br />

petroleum, a non-sustainable raw material. In addition,<br />

most commercial composites are also non-degradable. This<br />

poses a serious disposal problem. While there are some efforts<br />

to solve the disposability issues through incineration (to<br />

recover energy), recycling (grinding into powder for use as<br />

filler) or reclaiming fibers (for secondary applications), we are<br />

still far away from having an eco-friendly end-of-life solution.<br />

Over 90% of the composites, at present, end up in landfills<br />

after their intended life. With ever-growing use of composites<br />

the end-of-life issue is only expected to get bigger and<br />

increasingly difficult and expensive.<br />

Greener Composites<br />

Significant research conducted in greening of plastics and<br />

composites has led to the development of new generations<br />

of plastics and composites that are not only derived from<br />

sustainable plant-based resources but are fully biodegradable.<br />

As a result, many plant-based fibers such as ramie, sisal,<br />

hemp, flax, jute, bamboo, sugarcane bagasse and others<br />

are increasingly being used with non-degradable resins<br />

such as polypropylene (PP), nylons, polyesters, etc., to form<br />

composites that may be called greener composites.<br />

Green Composites<br />

Research is also being conducted to develop fully<br />

green composites that combine biodegradable fibers and<br />

sustainably derived resins such as polylactic acid (PLA),<br />

polyhydroxyalkanoates (PHAs) and their copolymers,<br />

polybutylene succinate (PBS), etc., as well as those derived<br />

from plant-based starches, proteins and lipids or oils.<br />

Composites based on crosslinked oils (non-degradable),<br />

being inexpensive, have hit the markets, e.g. for parts of John<br />

Deere tractors.<br />

Advanced Green Composites<br />

A new process to produce high strength liquid crystalline<br />

cellulose (LCC) fibers developed at the Groningen University<br />

(The Netherlands) has opened up the possibility to make<br />

high strength green composites by combining them with<br />

biodegradable resins. The LCC fibers have high stiffness (over<br />

40 GPa) and strength (over 1.7 GPa). Being in continuous form<br />

conventional fiber placing machines can be easily used for<br />

these fibers.<br />

Composites made using the LCC fibers and soy protein<br />

based resins have been shown to possess excellent strength<br />

and toughness to be termed as ‘Advanced Green Composites’.<br />

LCC fibers treated by KOH (potassium hydroxide) solution, a<br />

process similar to mercerization used for cotton fibers, under<br />

tension have shown to significantly improve their strength<br />

and modulus by increasing fiber molecular orientation and<br />

crystallinity and thus increasing the composite properties<br />

further. For example, composites of LCC fibers (41.5% by wt)<br />

made with soy protein based resins resulted in strength of<br />

over 625 MPa. With fiber volume of 65%, which is common for<br />

most composites, the estimated strength of these advanced<br />

green composites was over 1 GPa. Interestingly the toughness<br />

of such composites was comparable to those based on Kevlar ®<br />

fibers which are commonly used for ballistic applications.<br />

We can expect many such new developments which are at<br />

the research stage to come to market in the near future. These<br />

fully sustainable green composites, while easily protected<br />

during their use, can be biodegraded or composted at the<br />

end of their life and hence nothing has to go to the landfills.<br />

In fact, when composted, these composites can complete<br />

the nature’s intended carbon cycle. Sustainability, green<br />

chemistry, cradle-to-cradle design, industrial ecology, etc.<br />

are not just newly coined words but have become the guiding<br />

principles for the development of new generation of green<br />

materials. Composites are no exception to this new paradigm.<br />

As major manufacturers embrace these developments, the<br />

green composites can only be expected to play a major role in<br />

greening the future products. MT<br />

14 bioplastics MAGAZINE [04/14] Vol. 9


Biocomposites<br />

Natural fibre composites<br />

for injection moulding<br />

Next to their standard material classes ARBOFORM ® and ARBOBLEND ® ,<br />

Tecnaro have managed to develop natural fibre composites optimized for<br />

processing by injection moulding – ARBOFILL ® . In the meantime further<br />

production processes such as extrusion blow moulding and thermoforming were<br />

successfully carried out with grades of this material class.<br />

These materials are especially interesting for applications where good heat<br />

resistance, scratch and creep resistance are required, while an economical<br />

substitution of fossil resources is desired. Additionally they offer an appealing<br />

appearance, often intuitively understood as natural by the end consumer, without<br />

any further explanation.<br />

While compounds of natural fibres and polymers are already fairly common<br />

in applications such as decking, fencing and fascias, produced by the extrusion<br />

processes, injection moulded parts are still a rather rare sight, although very<br />

interesting for a large number of uses.<br />

Assuming proper pre-drying (which is necessary for many standard polymers,<br />

such as ABS and polyesters) the material can be easily processed with comparable<br />

processing properties to standard polyolefins, gaining a smooth surface at<br />

moderate mould temperatures of 30°- 40°C. As the material can be processed<br />

at slightly lower temperatures, additional energy savings in the production can<br />

be achieved. That of course comes on top of the replacement of fossil resources,<br />

which can be as high as almost 100% when the matrix material is also adjusted<br />

(at Tecnaro found among the Arboform and Arboblend grades).<br />

The performance and processing properties described above have already<br />

led to several products made of Arbofill In series production they are mainly<br />

household articles (photo) and stationery, but the material is also found in<br />

applications such as furniture.<br />

Before a major player in the food preparation and storage business accepted<br />

a special series made of Arbofill, the material was (literally) put to the acid test.<br />

Starting with food contact conformity, through thousands of cycles in the dish<br />

washer and completed by the above mentioned tests on resistance to several<br />

aggressive chemicals. The Brazilian household goods company Coza have used<br />

Arbofill materials in their portfolio for several years now, and it has properly<br />

withstood the tropical climate since 2009.<br />

The compost bin introduced by Rotho (photo) is a very nice example of a<br />

coloured natural fibre composite, which allows for an even broader aesthetic<br />

appearances than the application of different fibre grades. The compatibility of<br />

Arbofill with standard polyolefins enables the use of common master batches<br />

and leading to easy colouring.<br />

Good scratch and especially creep resistance could be proven in the application<br />

of a backrest for an office chair (photo). Compared to unreinforced and unfilled<br />

polyolefin the low warpage and shrinkage are also crucial in this part.<br />

Aesthetic aspects played a major role when one famous Italian fashion brand<br />

introduced this material for their hangers - Benetton. This underlines the<br />

innovative and appealing character that natural fibre reinforced composites can<br />

show, with a premium touch compared to conventional plastics.<br />

Through several national and international R&D projects as well as in-house<br />

development, Tecnaro is continuously working (among many others) on the<br />

improvement of natural fibre reinforced materials, one of which is Arbofill. The<br />

company is testing various newly available fibres and fibre qualities for their<br />

addition to the property portfolio, and also investigating improvements in the<br />

compounding process.<br />

www.tecnaro.de<br />

(Photo: Samas)<br />

(Photo: Rotho)<br />

(Photo: Coza)<br />

bioplastics MAGAZINE [04/14] Vol. 9 15


Biocomposites<br />

Thin-walled<br />

composite structures<br />

with improved stiffness- and damping properties<br />

normalized specific flexural stiffness [-]<br />

1.2 -<br />

1.1 -<br />

1.0 -<br />

0.9 -<br />

0.8 -<br />

0.7 -<br />

carbon<br />

carbon + powerRibs<br />

flax + powerRibs<br />

0.002 0.004 0.006 0.008 0.010 0.012 0.014<br />

loss factor, ξ [-]<br />

Figure 2. Plot of normalized specific<br />

flexural stiffness vs. loss factor.<br />

Fig. 1: Dry Bcomp powerRibs lying on a biax flax<br />

fabric (left) and example of a part after impregnation<br />

and consolidation with an epoxy resin (right)<br />

Natural fibre composites have gained significant attention<br />

over the last couple of years. However, these novel<br />

materials struggle to establish themselves at a large<br />

scale in the composites industry, despite their outstanding<br />

specific mechanical properties. This is mostly due to the fact<br />

that natural fibre preform suppliers have been very much focusing<br />

on mimicking their glass fibre preform counterparts,<br />

at significantly higher price-performance ratios often beyond<br />

the acceptance of the market.<br />

Since its founding in 2011, Bcomp (Fribourg, Switzerland)<br />

has been focusing on understanding the specificity of natural<br />

fibers and their composites, and developing corresponding<br />

technologies bringing striking benefits – in addition to the<br />

lower ecological footprint – to the end product. Bcomp’s<br />

strong R&D focus has further been strengthened through<br />

nationally- and EU funded collaborations with leading<br />

academic partners, such as the Swiss Federal Institute<br />

of Technology Lausanne (EPFL), The University of Applied<br />

Sciences and Arts Northwestern Switzerland FHNW, or the<br />

Katholic University of Leuven (Belgium). In only three years,<br />

Bcomp managed to implement their product solutions in<br />

various industries such as Sports and Leisure, Consumer<br />

Electronics and Mobility, achieving thereby a significant<br />

market share and boosting the company’s sales.<br />

Bcomp’s powerRibs technology (pat. pend.) consists of a<br />

natural fibre grid fabric resulting in ribs in the millimeter<br />

thickness range on the surface of composite parts, leading<br />

to a significant increase of the bending stiffness of thin fibre<br />

composite shell elements by adding minimal weight. During<br />

the two past years, Bcomp developed the ideal flax yarn and<br />

textile process for the powerRibs technology with its partners,<br />

taking maximum advantage of the flax’ high stiffness-toweight<br />

ratio and low density. Recently, the product has<br />

attracted a lot of attention in the Composites industry, and<br />

was awarded the Swiss Excellence Product Award 2013 and<br />

the Certificate of Material Excellence 2013 by renowned US<br />

material consultant Material ConneXion. In parallel, Bcomp<br />

is currently working on the qualification of the material with<br />

global leaders of the Automotive industry. An example of dry<br />

powerRibs fabric and its integration into a composite part is<br />

shown in Fig. 1.<br />

16 bioplastics MAGAZINE [04/14] Vol. 9


Biocomposites<br />

By<br />

Christian Fischer<br />

managing director, co-founder<br />

Bcomp Ltd., Fribourg, Switzerland<br />

www.bcomp.ch<br />

Prior Bcomp studies and market applications have shown<br />

that the company’s natural composite solutions offer a great<br />

potential for the use in thin-walled composite structures<br />

requiring a high level of damping. This is due to the flax<br />

fibres’ unique combination of high stiffness-to-weight ratio,<br />

their significantly lower density when compared to carbon<br />

fibres, and their very high damping properties.<br />

In the framework of the Swiss Space Center’s Call for<br />

Ideas 2013, Bcomp has proposed to develop a new hybrid<br />

composite solution. By mixing carbon- and flax fibres in a<br />

specific way, and using Bcomp’s powerRibs technology, the<br />

aim consisted of developing a composite material with a so<br />

far unparalleled combination of specific flexural stiffnessand<br />

damping properties. The resulting thin-walled material<br />

would offer a novel alternative for structural shell elements<br />

in lightweight satellite structures, where high stiffness- and<br />

strength, low weight, and high damping properties are of<br />

high importance.<br />

Using two different strategies, namely (i) carbon-flaxcarbon<br />

micro-sandwich structures for enhanced stiffness<br />

and constrained layer damping in the flax layers, and (ii)<br />

Bcomp’s powerRibs technology, using flax fibre grids for the<br />

highly efficient reinforcement of composite shell elements,<br />

eight different layups were defined. Their specific flexural<br />

stiffness and damping performance were measured and<br />

compared with each other, showing a potential increase<br />

of both parameters using approach (i) by approx. 15 %,<br />

respectively. Approach (ii) yielded very significant damping<br />

improvements, with a specimen outperforming the reference<br />

carbon sample by 250 % at an equivalent specific stiffness.<br />

The results are summarized in Figure 2.<br />

While this study has clearly demonstrated the great<br />

potential of such material systems in space applications<br />

requiring high stiffness and damping at low weight, some<br />

phenomena still need to be understood, and there is a<br />

great potential to further optimize the presented concepts.<br />

Additional tests would be needed to understand whether<br />

the surface damping approach – the powerRibs being an<br />

extreme example of it – would generally yield better results<br />

with these carbon-flax hybrid composite structures than<br />

the constrained layer damping approach studied within this<br />

project, and the powerRibs can be further optimized to increase<br />

the flexural stiffness of the samples using this method.<br />

Furthermore, further studies would need to analyse influence<br />

of temperature, different stress- or strain levels, and further<br />

specifications in the use for given space applications, to name<br />

only few.<br />

bioplastics MAGAZINE [04/14] Vol. 9 17


Biocomposites<br />

Flax for<br />

high-tech<br />

applications<br />

High Vibration<br />

in carbon<br />

Damped Vibration<br />

thanks to FlaxPly<br />

Shock, Impact, Force<br />

Carbon layer<br />

FlaxPly<br />

Carbon layer<br />

Flax fibres are offering the best mechanical properties on<br />

the natural fibres market and are thus increasingly used<br />

as an environmentally friendly reinforcement for different<br />

applications. Their specific properties, which are higher<br />

than those of glass fibres, come in combination with interesting<br />

cost and weight reductions.<br />

Since flax fibres are easily and massively available<br />

near the facilities of Lineo NV (St Martin du Tilleul,<br />

France), the company is focused on the use of flax fibre<br />

for the development of its products. “We found that low<br />

environmental impact is not the only advantage of flax fibres.<br />

Their intrinsic technical properties can also make significant<br />

contributions to improving the performance of the finished<br />

product,” says Lineo’s CEO Francois Vanfleteren. Lineo’s<br />

portfolio comprises FlaxPreg, FlaxPly and FlaxTape,<br />

introduced in the following examples by some interesting<br />

business cases.<br />

FlaxPreg<br />

With the help of FlaxPreg, a new method of combining<br />

the damping properties of flax with the well-known high<br />

performance of carbon fibre is being used to make bicycles<br />

which will dampen vibration and provide more comfort for<br />

the riders.<br />

The ultimate technical goal was to combine the damping<br />

properties of flax with the well-known high performance of<br />

carbon fibre without sacrificing mechanical performance.<br />

Using hybrid technology to combine flax fibres and carbon<br />

fibres, up to 25% of flax fibres have been used for different<br />

parts of bicycles with a flax/epoxy commercial prepreg (preimpregnated<br />

composite fibres), made from a unique yarn<br />

treatment and impregnation process, which overcomes past<br />

technology problems of working with flax.<br />

When optimally engineered, a carbon-flax structure can<br />

exhibit significantly higher damping behaviour than its<br />

full-carbon counterpart of equal weight. In addition to the<br />

increased damping the right use of flax layers simultaneously<br />

improves the buckling strength and stiffness of the composite<br />

part by up to 25%.<br />

Once more, this is due to the lower density of flax fibres.<br />

Thus, when replacing an intermediate carbon layer by a flax<br />

layer of equal weight, the distance between the remaining top<br />

and bottom carbon layers is increased, resulting in a carbonflax-carbon<br />

sandwich structure with higher stiffness than the<br />

full-carbon reference part.<br />

“Initially working with FlaxPreg was quite challenging, but<br />

the hurdles have been overcome, and now it is possible for<br />

new products to contain more FlaxPreg“, said Francois.<br />

Intrinsic flame resistance is another property which will<br />

be explored and will certainly make flax fibres attractive to<br />

other markets, such as transport. Major markets to benefit<br />

from the new eco-friendly technology are sports, leisure,<br />

furniture and transport, with cycling and tennis being the first<br />

sectors where the technology has been put into commercial<br />

production.<br />

FlaxPly<br />

FlaxPly is a family of semi-finished flax-fibre products<br />

available in (UD) unidirectional and balanced fabrics. The<br />

products are compliant with main thermoset resins on the<br />

market and are suitable for many applications in marine<br />

18 bioplastics MAGAZINE [04/14] Vol. 9


Biocomposites<br />

or architectural markets. FlaxPly can be used with all wet<br />

processes such as infusion, hand lay-up, RTM, VARTM, etc.<br />

Lineo supplied FlaxPly reinforcements for the first ever<br />

racing boat prototype to incorporate up to 50% of natural flax<br />

fibre in the composite structure. The boat, which has been<br />

called the Araldite takes its name from Huntsman’s award<br />

winning Araldite ® range of products. It is a 6.5m long and<br />

3m wide, ergonomic, lightweight Mini Transat racing boat<br />

prototype – the smallest offshore racing boat allowed to<br />

cross the Atlantic.<br />

Designed by Regis Garcia to showcase the possibilities of<br />

incorporating flax fibres into the composite structure of an<br />

open sea sailing prototype, the boat was built at the wellknown<br />

IDB Marine de Tregunc shipyard in Brittany, France.<br />

With acceptance and funding received from C.I.P.A.LIN,<br />

the French Interprofessional Committee for the Agricultural<br />

Production of Flax, the project has been completed in just<br />

over 12 months.<br />

FlaxTape<br />

FlaxTape is the best flax reinforcement on the market, in<br />

terms of performance and price.<br />

The cost of yarn production is prohibitive. The manufacture<br />

of a yarn involves several processing steps. For example,<br />

the production of a conventional flax yarn usually requires<br />

scutching, hackling, four to six passes of drawing and the<br />

final spinning operations. The cost of the final spinning<br />

operation alone typically accounts about half of the total cost<br />

of the whole fibre-to-yarn process. The weaving of yarns<br />

into a fabric is another labour-intensive and costly process,<br />

involving warp preparation, threading, weft preparation and<br />

weaving.<br />

Significant cost savings can be realized if a highly aligned<br />

reinforcement structure can be produced without involving<br />

the expensive spinning and weaving operation.<br />

Lineo worked to find processes for converting fibres directly<br />

into a unidirectional non-woven tape that can compete with<br />

unidirectional yarns and woven fabrics in final composite<br />

mechanical performance.<br />

The result is FlaxTape, a tape of unidirectional natural<br />

flax fibres that offers a number of advantages because it<br />

is produced without involving any spinning and weaving<br />

operations: FlaxTape doesn’t need treatment to improve<br />

wettability because its wettability is already very good. The<br />

flat product needs less resin than other traditional products.<br />

In comparison to flax fabric, which cannot be produced<br />

lighter than 150 g/m², FlaxTape Lineo can produce very light<br />

reinforcements down to 50 g/m².<br />

“With the FlaxPly and the FlaxPreg, we showed that flax<br />

fibre reinforcements have a real interest in the world of<br />

composites. But compared to glass fibre reinforcements<br />

flax fabrics are too expensive. To have a chance to gain other<br />

markets (like transport), it was necessary to go further, do<br />

better. And with the FlaxTape we succeeded!”, François<br />

Vanfleteren said.<br />

Application examples are musical instruments or sandwich<br />

panels for automotive applications [1]. MT<br />

[1]: Khalfallah, M. et.al.: Flax/Acrodur® sandwich panel:<br />

an innovative eco-material for automotive applications;<br />

jec composites magazine / No89 May 2014<br />

www.lineo.eu<br />

bioplastics MAGAZINE [04/14] Vol. 9 19


From Science & Research<br />

Fig. 1: (from left): Soy hull | PHBV | PLA | PHBV-PLA-soy hull composites<br />

Composites based on<br />

soybean hull<br />

Soybean hull is one of the most widely available field<br />

crop residues obtained during the extraction of soy<br />

bean oil. Normally it is discarded as waste or used as<br />

animal feed after enrichment. The low cost, and with high<br />

fiber content, soy hull and its utilization in green composites<br />

has the potential to create extra revenue for the farmers. Using<br />

soy hull might be another way of making affordable injection<br />

molded biocomposites with specific desired mechanical<br />

properties.<br />

Recent studies performed by the authors have focussed<br />

on the fabrication of green composites from a blend of<br />

bioplastics, polyhydroxybutyrate-co-valarate (PHBV: 70 % by<br />

weight) and polylactide (PLA: 30 % by weight) reinforced with<br />

soy hull (Fig. 1) [1]. It was observed that the composites have<br />

a low density compared to the composites reinforced with<br />

traditional fibers (carbon and glass) [2].<br />

The hydrophilic nature of biofibers adversely affects its<br />

compatibility with the hydrophobic polymeric matrices.<br />

Also, there is a concern of agglomeration of biofibers in<br />

the biopolymer as the fiber loading increases which may<br />

lead to the poor dispersion of biofiber in the matrix phase<br />

resulting in the reduction of mechanical performance of the<br />

Flexural strength (MPa)<br />

70<br />

56<br />

42<br />

28<br />

14<br />

0<br />

Flexural strength<br />

Impact strength<br />

A B C D E<br />

Fig. 2: A: Neat PP B:PP+30% soy hull C: PHBV/PLA(70:30) D: PHBV/<br />

PLA+30% soy hull E: mPHBV/PLA+30% soy hull<br />

Impact strength (J/M)<br />

material. Different surface treatment techniques for fibers<br />

and compatibilizers have been reported to increase the fiber<br />

matrix adhesion [3]. In this work, an isocyanate terminated<br />

compatibilizer, Krasol, has been used to improve the<br />

physico-mechanical properties of the green composites. The<br />

mechanical performance of the composites were compared<br />

with the corresponding polypropylene based composites and<br />

are given in Fig. 2. From the figure it is clear that incorporation<br />

of soy hull reduced the strength of the composite which is<br />

common in case of biocomposites and is attributed to the<br />

poor adhesion between the fiber and matrices. However, a<br />

significant enhancement in the flexural strength (20%) and<br />

impact strength (35%) of the modified composite (mPHBV/<br />

PLA/ soy hull) over corresponding unmodified composites<br />

were observed by using 10 PHR of the compatibilizer in the<br />

PHBV/PLA/soy hull composites. No enhancement in the heat<br />

deflection temperature (HDT) and stiffness of the modified<br />

composites were observed.<br />

Scanning electron microscopy (SEM) images given in<br />

Fig. 3 showed the covering of fibers by polymeric matrices<br />

in modified composites. Less evidence of fiber fracture and<br />

pull out in the modified composites than in the unmodified<br />

composites suggesting a strong fiber matrix adhesion.<br />

One of the major advantages of using PHBV and PLA<br />

polymers is that they are 100% biodegradable and recyclable<br />

[4]. The biodegradation of PHBV and PLA is influenced by<br />

several factors like moisture level, temperature and pH.<br />

Since the fibers are hydrophilic they tend to absorb moisture<br />

which helps in the hydrolysis of the ester group present in<br />

the biopolymers to form oligomers [5]. These oligomers are<br />

easily degraded by micro-organisms hence have the ability to<br />

uplift the land fill shortages.<br />

Based on the observed properties of the modified green<br />

composites, some prototype materials, like storage bins and<br />

leaf rakes etc., were fabricated and are presented in Figure 4.<br />

It was found that that the composite can easily be coated with<br />

a pigment to give a desired color.<br />

Acknowledgements: The authors appreciate the financial<br />

support provided by the Hannam Soy Bean Utilization fund-<br />

2008 (HSUF) for this project.<br />

20 bioplastics MAGAZINE [04/14] Vol. 9


Fig. 3: SEM images of A) PHBV-PLA/30 wt% soy<br />

hull B) m PHBV-PLA+30 wt% soy hull<br />

biopolymere.<br />

ROHSTOFFE – TECHNOLOGIEN – PRODUKTE<br />

4. Kooperationsforum mit Fachausstellung<br />

By:<br />

Malaya Nanda, Sandeep Ahankari<br />

Saswata Sahoo, Manjusri Misra, Amar Mohanty<br />

University of Guelph<br />

Guelph, Ontario, Canada<br />

[1] M. R. Nanda, M. Misra, and A.K. Mohanty. Mechanical<br />

performance of soy hull reinforced bioplastic green composites:<br />

A comparison with polypropylene composites. Macromol. Mater.<br />

Eng. 2012, 297,184-194.<br />

[2] M. R. Nanda, M. Misra, and A.K. Mohanty. Performance evaluation<br />

of biofibers and their hybrids as reinforcements in bioplastic<br />

composites. Macromol.Mater.Eng.2013, 298, 779-788.<br />

[3] M. Avella, G. Bogoeva-Gaceva, A. Buzarovska, M. E. Errico, G.<br />

Gentile, A. Grozdanov, Poly(lactic acid)-based biocomposites<br />

reinforced with kenaf fibers J. Appl. Polym. Sci. 2008, 108,<br />

3542-3551.<br />

[4] M. R. Nanda, M. Misra, A. K. Mohanty, The effects of process<br />

engineering on the performance of PLA and PHBV blends<br />

Macromol. Mater. Eng., 2011, 296, 719-728.<br />

[5] C.Nyambo, A.K. Mohanty, M.Misra, Polylactide-based<br />

renewablegreen composites from agricultural residues and their<br />

hybrids. Biomacromolecules, 2010,11,1654-1660<br />

BILDNACHWEIS Clairant GmbH<br />

Joseph-von-Fraunhofer-Halle<br />

Straubing, 21. Oktober 2014<br />

ANMELDUNG www.bayern-innovativ.de/biopolymere2014<br />

KOMPETENZFELD<br />

material.<br />

Netzwerk LifeScience<br />

Fig. 4: Leaf rake, Storage bin<br />

bioplastics MAGAZINE [04/14] Vol. 9 21


Blow Moulding<br />

Biodegradable packages<br />

for dairy products<br />

The Technological Institute of Plastic (AIMPLAS, Valencia,<br />

Spain) has been coordinating a European two-year<br />

research project in which eight partners participate<br />

in the search for a new material, biodegradable and resistant<br />

to thermal treatments, to be used in the manufacture<br />

dairy products. The project, started in May 2013, is called<br />

BIOBOTTLE and its aim is creating multilayer and monolayer<br />

plastic bottles, as well as bags to package dairy products<br />

and which are not required to be separated from the rest of<br />

the organic wastes at the end of their brief lifespan.<br />

Europe is the biggest consumer of dairy products in<br />

the world, with an average of 261 kg per capita per year,<br />

according to the data provided by FAO in 2011. It supposes<br />

the generation of an important volume of waste, principally<br />

high density polyethylene bottles. This material is completely<br />

recyclable and its post-consumption management should<br />

not be a problem, but, in fact, only between 10% and 15% of<br />

it is recycled, according to data in 2012.<br />

Milk bottles and bags are packages which can be used<br />

only once, so a big volume of waste is generated. In addition,<br />

an exhaustive high temperature washing is required in<br />

recycling to eliminate any waste products and subsequent<br />

odours. So, it is especially interesting for the dairy industry,<br />

and an added value for the manufacturers, to introduce the<br />

elaboration of packages which can be thrown away when<br />

they are used, along with the rest of the organic wastes. For<br />

this, AIMPLAS and the rest of BIOBOTTLE’s partners are<br />

working on developing a biodegradable material which allows<br />

manufacturing of big multilayer bottles or bags, like the ones<br />

used for milk or milkshakes, as well as the monolayer bottles,<br />

which are smaller, used to package probiotic products.<br />

Biodegradable and resistant to sterilization and<br />

pasteurization<br />

One of the main difficulties with which the researchers of<br />

this project must deal is finding a biodegradable material<br />

which complies with the same requirements of the traditional<br />

packages currently in use, including the resistance to thermal<br />

treatments such as the sterilization or pasteurization. For this,<br />

it is expected to modify the current commercial biodegradable<br />

materials through reactive extrusion to overcome the thermal<br />

limitations in the current biodegradable ones available in the<br />

market.<br />

BIOBOTTLE is a European Project in the Seventh Framework<br />

Programme, with a fund of €1 million. Seven companies<br />

and technological centers from five different countries work<br />

with AIMPLAS: Germany (VLB), Bélgica (OWS), Italy (CNR),<br />

Portugal (VIZELPAS y ESPAÇOPLAS) and Spain (ALMUPLAS<br />

y ALJUAN). MT<br />

www.aimplas.es<br />

[iStockphoto/monticelllo]<br />

22 bioplastics MAGAZINE [04/14] Vol. 9


Blow Moulding<br />

(Composing:<br />

bioplastics MAGAZINE/iStockphoto/Berc)<br />

Avantium<br />

raises €36Mio Investment<br />

On June 5, 2014 Avantium (Amsterdam, The Netherlands)<br />

announced that it has closed a financing round<br />

of €36 million ($50 million) from a consortium of iconic<br />

strategic players. This unique consortium consists of Swire<br />

Pacific, The Coca-Cola Company, Danone, Alpla, and existing<br />

shareholders. With this capital raise the new investors affirm<br />

their commitment to advancing PEF, Avantium’s next generation<br />

packaging material. Proceeds will be used to complete<br />

the industrial validation of PEF and finalize the engineering<br />

& design of the first commercial scale plant. As part of its<br />

strategy to use responsibly sourced plant based materials for<br />

PEF production, Avantium will validate the use of 2 nd generation<br />

feedstock.<br />

Follow on investments were made by existing shareholders<br />

Sofinnova Partners, Capricorn Venture Partners, ING<br />

Corporate Investments, Aescap Venture, Navitas Capital,<br />

Aster Capital and De Hoge Dennen Capital.<br />

Tom van Aken, CEO Avantium stated: “Closing this financing<br />

round with Swire, The Coca-Cola Company, Danone, ALPLA<br />

and our existing investors underpins their commitment to<br />

making PEF bottles a commercial success. PEF is a 100%<br />

biobased plastic with superior performance compared to<br />

today’s packaging materials and represents a tremendous<br />

market opportunity. Our proprietary YXY technology to make<br />

PEF has been proven at pilot plant scale as we are now<br />

moving to commercial deployment.“<br />

Philippe Lacamp, Swire Pacific’s Head of Sustainable<br />

Development said, “We are excited to invest in Avantium,<br />

which has an impressive track record in developing<br />

breakthrough technology. This investment aligns with our<br />

sustainable development strategy to build and develop a<br />

portfolio of promising early stage sustainable technologies to<br />

reach commercial scale.<br />

The technology that Avantium supplies represents a<br />

pathway to the next generation of bio-based packaging<br />

materials, and has huge potential application for our existing<br />

bottling businesses.”<br />

Yu Shi, Director Next Generation Materials and<br />

Sustainability Research at The Coca-Cola Company<br />

comments, “By advancing smart technology, we believe<br />

performance and sustainability can go hand-in-hand to make<br />

a world of difference for consumers, the environment and our<br />

business. Avantium’s breakthrough technology continues to<br />

offer a promising pathway for supporting both our efforts to<br />

commercialize renewable, plant-based plastics and develop<br />

unique properties for packaging to drive new growth. We<br />

are pleased to further expand our existing partnership with<br />

Avantium through this latest investment.”<br />

Frederic Jouin, Director of Danone Nutricia Packaging<br />

Center comments: “We participate in this venture as we<br />

believe in the future of bio-based plastics for our packaging,<br />

with a potential significant reduction in carbon footprint and<br />

enhanced barrier properties compared to PET. With this<br />

investment, we re-affirm our will to launch a 100% bio-based<br />

bottle not in direct competition with food and 100% recyclable<br />

and our wish to accelerate this launch on the market.”<br />

Jan van der Eijk, Chairman of the Avantium Supervisory<br />

Board, adds; “It is a remarkable milestone in the biobased<br />

chemicals industry that large brand owners, such as The<br />

Coca-Cola Company and Danone jointly invest for the<br />

first time in a company like Avantium. Together with the<br />

investment of Swire and Alpla, it is clear to us that the market<br />

is willing to back winning technologies, such as PEF”.<br />

www.avantium.com<br />

bioplastics MAGAZINE [04/14] Vol. 9 23


Blow Moulding<br />

100 million<br />

PLA bottles<br />

per year<br />

Sant’Anna continuously<br />

on the road to success.<br />

As early as 2008 bioplastics MAGAZINE reported on the North<br />

Italian mineral water company Fonti di Vinadio Spa, which<br />

bottles and sells Sant’Anna di Vinadio mineral water. In<br />

2007 the company introduced their water in Ingeo PLA bottles.<br />

In those days producing about 650 million PET bottles per year,<br />

in the meantime the Italian market leader has ramped up its PLA<br />

bottle production to annually 100 million. “And still growing,” as<br />

Luca Cheri, Commercial Director of Fonti di Vinadio explained in<br />

an interview with bioplastics MAGAZINE.<br />

Currently the so-called Bio Bottles of Fonti di Vinadio represent<br />

about 2% of the Italian water bottle market. Most of it being sold<br />

in Northwest and Northeast Italy. “About 12 million families<br />

regularly buy Sant’Anna water in Bio Bottles,” Luca explains.<br />

“There is a growing green movement in Italy, and so we are<br />

also growing in sales. The people like the PLA bottle because<br />

it is natural – not chemical”. And the customers are accepting<br />

a slightly higher price for the environmentally-friendly bottle.<br />

Instead of 0.50 € per 1.5 litre bottle, 0.55€ is accepted by the<br />

consumers. The water company is closely cooperating with Coop<br />

Italia, a retail chain with about 100 hypermarkets and more than<br />

1000 supermarkets in Italy.<br />

But Fonti di Vinadio is also interested in geographic expansion.<br />

“When we look at other countries where the Sant’Anna value<br />

proposition would fit, of course we do that holistically” noted<br />

Cheri. “This means that we proactively assess all parts of the<br />

value chain, including understanding how new materials fit any<br />

existing post-consumer infrastructure, national or local policies,<br />

and compliance schemes. It must all be consistent with what we<br />

stand for as a Brand.”<br />

For the end-of-life Sant’Anna has performed recycling tests<br />

with Galactica, showing that PLA bottles can be recycled to PLA<br />

bottles. However, recycling is not really happening yet. Instead,<br />

the consumers are encouraged to dispose the PLA bottles in<br />

the biowaste bins. Their website says: “For further information,<br />

contact your local waste collection office.” And Luca confirms<br />

that the local authorities accept PLA bottles in the biowaste<br />

collection. While the labels of the bottles as well as the shrink<br />

films for 6-packs (at least for the 1.5 litre size) are also made of<br />

PLA, the caps have to be disposed of in the normal plastic waste.<br />

However, a biobased and compostable solution for the caps is<br />

being investigated.<br />

So, even if other PLA bottles – most of them in the 0.5 litre<br />

range or smaller – have disappeared from the market, Sant’Anna<br />

(by the way the only company worldwide offering a 1.5 litre PLA<br />

bottle), is seeing continuous success with further expansion<br />

plans. MT<br />

www.santanna.it<br />

In addition to the environmental advantages already mentioned, PLA<br />

offers some more (mainly energy related) benefits for bottle producers:<br />

PET PLA Advantage<br />

Granulate drying 6 hours ά 185 °C 6 hours ά 80 °C 60% less energy<br />

Preform cooling water temperature 8°C 25°C 70% less energy<br />

Preform heating oven 107- 110°C 80°C 30% less energy<br />

Blowing process<br />

11 bar (preblow)<br />

32 bar final blow<br />

6 bar (preblow)<br />

23 bar (final blow)<br />

-----<br />

Application of label (temperature of glue tank) 145°C 135°C 7.5%<br />

Shrink film tunnel 210°C 190°C 10%<br />

24 bioplastics MAGAZINE [04/14] Vol. 9


Blow Moulding<br />

Blow moulded air ducts<br />

made from bio-PA<br />

The plastics used in the automotive industry are primarily<br />

based on petroleum. In its search for alternatives,<br />

Stuttgart/Germany based MAHLE GmbH tested various<br />

biobased plastics and ultimately validated one material as<br />

ready for series production. This new bioplastic is first being<br />

used for air duct products.<br />

Large quantities of various types of plastic are found in<br />

vehicles. Due to the limited availability and rising prices<br />

of petroleum-based plastics, it seems reasonable to<br />

investigate alternatives and develop them to readiness for<br />

series production. These alternatives should protect the<br />

environment and not represent an encroachment on the<br />

food chain, i.e., they should not be based on starch as a<br />

raw material, for example. Biobased plastics must also be<br />

available in sufficient quantity.<br />

As part of a predevelopment project, Mahle, in conjunction<br />

with DuPont Performance Polymers, has investigated a<br />

biobased blow mould material (presumably a Zytel RS<br />

polyamide) for pipes for unfiltered air as well as clean air, and<br />

validated it as ready for series production. Furthermore, a<br />

comparison with conventional petroleum-based blow mould<br />

plastics was performed. Regardless of the material selection,<br />

the requirements for air ducts, such as unfiltered and clean<br />

air guides, continue to rise. The trend toward a modular<br />

system approach demands more flexible and lightweight<br />

components that can be employed even under very tight<br />

installation space conditions. Another challenge consists<br />

in the low-cost, effective production of what are often very<br />

complex shapes. The increasingly difficult installation and<br />

removal conditions for service purposes are central aspects<br />

in the development of current air duct products.<br />

In an effort to validate the properties of the new biobased<br />

blow mould material, first prototypes were initially produced<br />

without modifications to the sample and series production<br />

mould. In comparison with a conventional, petroleum-based<br />

material, the biobased plastic is convincing, with improved<br />

machinability and excellent flow properties. Better surface<br />

quality means less air turbulence within the air duct system.<br />

Extensive validation work in accordance with typical OEM<br />

specifications demonstrates better flexibility of the blow<br />

mould parts due to greater motility of folds. The greater<br />

component flexibility not only allows more freedom in shape<br />

design, but also provides advantages in the installation<br />

and removal of air duct products at the customer and in<br />

maintenance service. After simulated aging, the components<br />

were tested for rigidity, elongation at fracture, deflection,<br />

and pull-off forces. All recorded values are at least as good<br />

as the comparable values from the conventional material<br />

that was evaluated in parallel. Flawless functionality is thus<br />

established in prototypes. Another positive aspect is the<br />

achieved weight reduction, which can amount up to 25%,<br />

depending on the component size. MT<br />

www.mahle.com<br />

force [N]<br />

0 20 40 60 80 100 120 140 160<br />

motility of folds<br />

Conventional plastic<br />

Bioplastic<br />

Conventional plastic<br />

after ageing<br />

Bioplastic<br />

after ageing<br />

force [Mpa]<br />

0 5 10 15 20 25 30 35<br />

tenacity<br />

Conventional plastic 130 °C<br />

Bioplastic 130 °C<br />

Conventional plastic 150 °C<br />

Bioplastic 150 °C<br />

Conventional plastic160 °C<br />

Bioplastic 160 °C<br />

0 5 10 15 20 25<br />

displacement [mm]<br />

0 200 400 600 800 1000<br />

ageing [h]<br />

bioplastics MAGAZINE [04/14] Vol. 9 25


Basics<br />

First PLA bottles (2006-2007)<br />

Info<br />

Videoclip<br />

http://bit.ly/1rDzvh5 (Source: KHS Corpoplast)<br />

Stretch<br />

blow moulding<br />

Since the market introduction of the Coca-Cola PET bottles<br />

in the early 1990s bottles made from polyethylene<br />

terephthalate (PET) have seen a tremendous market<br />

growth for beverages and other liquids such as detergents,<br />

edible oils etc. More recently biobased and biodegradable<br />

PLA was introduced for such applications, and biobased PEF<br />

(polyethylene furanoate) was declared to be the bottle material<br />

of the future.<br />

The preferred manufacturing process for all these<br />

materials is stretch blow moulding. Even if a number of<br />

different process variants are existing, this short introduction<br />

shall focus on the so called two-stage (or two-step) stretch<br />

blow moulding (or reheat stretch blow moulding).<br />

In the first step or stage, so-called preforms are produced<br />

using the injection moulding process [1]. The preforms look<br />

like thick-walled test-tubes and already feature the final<br />

neck finish of the bottle including thread and neck ring.<br />

The preforms are cooled and usually packed in boxes for<br />

transport to the stretch blow moulding machine. Injection<br />

moulding systems are available today with usually 32, 48, 72,<br />

96 and 144 cavities [2].<br />

In the separate blow moulding machine the preforms are<br />

first reheated in a special UV oven to above glass transition<br />

temperature. Then each reheated preform is transferred<br />

into a blow mould where it is expanded with air pressure.<br />

In order to receive containers with excellent properties the<br />

heated preform is stretched to the bottom of the cavity prior<br />

to inflation by a long, thin so-called stretch rod. When the<br />

preform is at forming temperature it is fixed in the neck<br />

region by the neck ring, the stretch rod pushes against the<br />

bottom of the preform, while air is introduced to keep the soft<br />

plastic from sticking to the rod. When the stretch rod pins the<br />

preform (or parison) to the bottom of the mould, sufficient<br />

air is introduced to blow the preform against the mould<br />

wall, where it is held until cooled [3]. This process leads to<br />

a biaxially stretched wall of the container, giving it excellent<br />

mechanical and barrier properties.<br />

Most of the stretch blow moulding machines are rotary<br />

machines, i.e. a large number of mould cavities are<br />

mounted to a horizontal wheel. While this wheel is turning,<br />

26 bioplastics MAGAZINE [04/14] Vol. 9


Basics<br />

air cooler<br />

reflector<br />

radiator<br />

reflector<br />

cold preforms<br />

stretch blow mould<br />

Principle of reheat stretch<br />

blow moulding [2]<br />

Injection moulding of performs. Note the preform<br />

neck-ring designed to hold the preform firmly in<br />

the blowing machine [2]<br />

the preheated preforms go into the moulds and<br />

finished bottles exit the moulds in a fast and<br />

continuous process. Machines with 4-32 moulds<br />

and an hourly output of 9,000 to 81,000 bottles are<br />

standard today [4].<br />

Existing stretch blow moulding machines can<br />

be used to process PET, but also PLA and PEF.<br />

Only the process parameters are different, in the<br />

case of PLA in most cases even advantageous<br />

compared to PET (cf. table on page 24.<br />

[1] N.N.: Making preforms for PLA bottles;<br />

bioplastics MAGAZINE vol.1 (2006), Issue 02, pp 16.<br />

[2] Thielen, M.; Hartwig, K.; Gust, P.: Blasformen von<br />

Kunststoff Hohlkörpern, Hanser Publishers, Munich 2006<br />

[3] Beal, G.; Throne, J.: Hollow Plastic Parts, Hanser<br />

Publishers,<br />

Munich 2004<br />

[4] N.N.: Innopet Blomax Serie IV, brochure of KHS<br />

Corpoplast,<br />

Hamburg, Germany, assessed online 21 July 2014<br />

C<br />

M<br />

magnetic_148,5x105.ai 175.00 lpi 15.00° 75.00° 0.00° 45.00° 14.03.2009 10:13:31<br />

Prozess CyanProzess MagentaProzess GelbProzess Schwarz<br />

Magnetic<br />

for Plastics<br />

• International Trade<br />

in Raw Materials,<br />

Machinery & Products<br />

Free of Charge<br />

• Daily News<br />

from the Industrial Sector<br />

and the Plastics Markets<br />

By<br />

Michael Thielen<br />

Y<br />

CM<br />

MY<br />

CY<br />

CMY<br />

K<br />

www.plasticker.com<br />

• Current Market Prices<br />

for Plastics.<br />

• Buyer’s Guide<br />

for Plastics & Additives,<br />

Machinery & Equipment,<br />

Subcontractors<br />

and Services.<br />

• Job Market<br />

for Specialists and<br />

Executive Staff in the<br />

Plastics Industry<br />

Up-to-date • Fast • Professional<br />

Preforms [1]<br />

bioplastics MAGAZINE [04/14] Vol. 9 27


Application News<br />

PLA Capsules for<br />

California Wine<br />

Green Solutions for<br />

green People<br />

”Those of us who enjoy the natural world and are active<br />

in the outdoors are becoming increasingly aware of the<br />

deteriorating condition of our planet. This concern is<br />

growing and there is a desire to show the, sometimes<br />

conservative outdoor industry, that it is quite easy to<br />

replace oil- based plastic products.”<br />

This is what Bjarne Högström, founder of GREENCOVER<br />

and the representative for FKuR in Scandinavia, states<br />

while sipping his coffee from the mug he has developed.<br />

With FKuR’s range of products nothing is impossible.<br />

Bjarne looked initially for a biodegradable product, and<br />

made the mug using Cellulose Acetate. However, the<br />

cost, stability and aesthetic touch were crucial in the<br />

choice of Terralene WF.<br />

The Greencover mug is made from a fully biobased raw<br />

material. Based on Braskems Green PE, which is derived<br />

from sugar cane, the Terralene WF grades are a unique<br />

range of compounds which have a higher modulus, dish<br />

washer resistance and food contact approval.<br />

In addition the material could be considered as being<br />

one of the greenest available as the renewable content<br />

exceeds 96 %. There are three grades of Terralene WF<br />

available; these contain an increasing amount of wood<br />

fibre.<br />

In this case Terralene WF 3516 has been used to<br />

produce the mug. With a modulus of approx. 1300 MPA it<br />

is more stable than mass-produced simple products but<br />

does not increase the cost significantly.<br />

Another clear benefit is that existing moulds can be<br />

used with this material. Leve AB in Stockholm produces<br />

the bowl, which is sold by Greencover AB.<br />

“We have had good field results. Schools and other<br />

similar organisations have used it for a long time and it’s<br />

a good way for teachers to start introducing the next of<br />

generation plastics to the next generation of students”<br />

finalizes Mr Högström.<br />

www.polymerfront.se<br />

www.greencover.se<br />

In honor of Earth Day (April 22) and Arbor<br />

Day (April 26), Trinity Oaks (St. Helena,<br />

California, USA) announced in mid April that<br />

it has begun bottling its wines with new plantbased<br />

capsules made from EarthFirst ® PLA<br />

film. Some of the key benefits, in addition<br />

to the biobased raw material, include less<br />

energy used and made in a greenhouse<br />

neutral facility utilizing solar, wind, and<br />

other energy offsets. The EarthFirst<br />

PLA film material used in the capsule<br />

is certified compostable, and the<br />

aluminum top disk on the bottle is<br />

recyclable.<br />

“This is just one of the ways that<br />

Trinity Oaks continues to support our<br />

role as stewards of the land. As an<br />

agriculturally-based company, we<br />

are dedicated to protecting the earth<br />

and its natural resources,” noted<br />

Bob Torkelson, President and COO,<br />

Trinchero Family Estates, the Napa<br />

Valley based wine company which<br />

produces Trinity Oaks wines. “Both<br />

Earth Day and Arbor Day celebrate<br />

the environment and encourage<br />

people to plant and care for trees,<br />

which we thought was a fitting time to<br />

commemorate our commitment.”<br />

The technology was developed in<br />

partnership with Plastic Suppliers,<br />

Inc. and Maverick Enterprises. Steve<br />

Otterbeck, President of Maverick Enterprises, added, “At this<br />

time, Trinity Oaks is the first and only wine capsule we have<br />

made with this PLA technology, which shows how committed<br />

they are to sustainable efforts.”<br />

“PLA is an extraordinary plant-based capsule that allows for<br />

us to create a unique, branded capsule for our customers while<br />

being very environmentally friendly using a renewable resource.<br />

We strive to be as sustainable as possible in all aspects of<br />

our daily production and each and every department here at<br />

Maverick. PLA is a new product we are happy to see Trinity<br />

Oaks using for their continued efforts in their commitment to<br />

sustainability.”<br />

Trinity Oaks Wines are produced by Trinchero Family Estates,<br />

and have helped plant over 10 million trees through the<br />

One Bottle One Tree ® program. Trinity Oaks wines’ One Bottle<br />

One Tree program funds the planting of a tree for every bottle<br />

of Trinity Oaks wine sold in partnership with the non-profit<br />

organization Trees for the Future to help restore tree cover and<br />

plant trees in areas most in need of reforestation. MT<br />

www.trinityoaks.com<br />

www.plasticsuppliers.com<br />

www.maverickcaps.com<br />

28 bioplastics MAGAZINE [04/14] Vol. 9


Application<br />

Biobased PE<br />

for carton packaging<br />

One successful example that reflects the commitment<br />

to sustainability of Brazilian manufacturers is the partnership<br />

between Braskem and Tetra Pak ® for using<br />

the biobased polyethylene (green PE) in its carton packaging<br />

manufactured in Brazil. Since 2011, Tetra Pak has used the<br />

biobased polymer in its screw caps. The initiative has led Tetra<br />

Pak to become the world’s first supplier of carton packaging<br />

for liquid food to use the sugar cane based PE, branded as<br />

I’m green.<br />

In 2013, both companies announced an expansion in the<br />

supply agreement for the renewable resin to include its use<br />

in the protective layers of all carton packaging made in Brazil.<br />

The substitution, which will be made this year, means that<br />

some 13 billion packaging units will be manufactured with<br />

up to 82% of the materials used derived from renewable<br />

resources. To the company, the use of natural resources aims<br />

to preserve the future in view of the global challenge posed by<br />

the growing scarcity of fossil-based raw materials.<br />

In February Coca-Cola Brazil became the first company<br />

to use the new packages for its Del Valle juice beverages,<br />

previously sold in regular cartons. Following that success, the<br />

pilot is now being extended to include all 150 customers that<br />

source from Tetra Pak Brazil.<br />

The transformation, which is considered a milestone in<br />

the food and beverage packaging industry, is also valued<br />

for raising environmental awareness among consumers.<br />

“Working jointly with Tetra Pak, we meet the needs of both<br />

the packaging industry and consumers, who are ever more<br />

connected and aware of these issues,” said Alexandre Elias,<br />

director of Renewable Chemicals at Braskem.<br />

“We are particularly proud to be the first in the industry to<br />

use bio-based LDPE in carton packages”, said Charles Brand,<br />

Vice President Marketing & Product Management at Tetra<br />

Pak. “We believe that the best way to protect the sustainable<br />

future of the packaging industry and meet the global challenge<br />

of a growing scarcity of fossil-fuel based raw materials is to<br />

further increase the use of renewable resources. We have set<br />

an ambition to develop a 100% renewable package, building<br />

from an average of 70% today. This launch is an important<br />

step in that direction.”<br />

I’m green polyethylene has the same characteristics<br />

as traditional polyethylene, such as being inert, resistant<br />

and recyclable, with the added advantage of being made<br />

from renewable materials, which helps reduce the level of<br />

greenhouse gases by absorbing CO 2<br />

from the air during the<br />

sugarcane’s growth phase. MT<br />

www.braskem.com.br<br />

www.tetrapak.com<br />

Inside<br />

package<br />

Outside<br />

package<br />

Polyethylene<br />

Polyethylene<br />

Aluminium<br />

Bio-based polyethylene<br />

Paperboard<br />

Bio-based polyethylene<br />

bioplastics MAGAZINE [04/14] Vol. 9 29


Politics<br />

Material use first!<br />

Proposals for a Reform of the Renewable Energy Directive (RED)<br />

to a Renewable Energy and Materials Directive (REMD)<br />

The Renewable Energy Directive (RED) of the European<br />

Union supports the energy use (bio-fuels, wood-pellets<br />

etc) of biomass. But according to the authors, the incentive<br />

scheme should also integrate biobased materials<br />

and chemicals.<br />

nova-paper #4, which can be downloaded in full free of<br />

charge is titled: “Proposals for a Reform of the Renewable<br />

Energy Directive to a Renewable Energy and Materials<br />

Directive (REMD)”. It aims at creating a level playing field<br />

for biobased chemicals and materials with bioenergy and<br />

biofuels in Europe. It is fundamentally different from other<br />

reforms of the Directive being currently discussed because it<br />

opens the perspective to not only look at energy, but also at<br />

biobased materials.<br />

The proposal is based on the insights that the support<br />

system for bioenergy and biofuels created by the RED<br />

and the corresponding national legislations is one of the<br />

main reasons hindering the biobased material sector from<br />

developing – and therefore the whole biobased economy.<br />

It is time to understand that the RED stems from a time<br />

when biomass was available in abundance and it made sense<br />

to create the framework, but that today biomass is a highly<br />

valuable raw material that should be allocated in the most<br />

efficient way possible. At the moment, the legislation causes<br />

serious market distortions for biobased feedstocks that have<br />

been reported by a multitude of companies. Unfavourable<br />

framework conditions combined with high biomass prices<br />

and uncertain biomass supplies deter investors from putting<br />

money into biobased chemistry and materials 1 .<br />

Furthermore, several problems with the current framework<br />

have been become apparent over the last few years, as for<br />

example the fact that some Member States are not on track<br />

with meeting their quotas or that feedstock bottlenecks have<br />

appeared due to the increased and unbalanced demand for<br />

biomass.<br />

This reform proposal aims to offer solutions to all these<br />

issues, while improving the generation of value added,<br />

employment, innovation and investment in Europe. All of<br />

these criteria can be better fulfilled by industrial material use<br />

than by energy use (of the same amount of biomass).<br />

The strengthening of the biobased material sector will<br />

contribute to the desired industrial renaissance recently<br />

communicated by the European Commission, while still<br />

reducing greenhouse gas emissions and contributing to<br />

a strong climate policy of the EU. Furthermore, it aims at<br />

lessening the dependence on public subsidies while still<br />

using, preserving and expanding the existing structures in<br />

place for bioenergy and biofuels.<br />

The revolutionary proposal calls for an opening of the<br />

support system to also make biobased chemicals and<br />

materials accountable for the renewables quota of each<br />

Member State. The basic idea is to transform the RED into a<br />

REMD – a “Renewable Energy and Materials Directive”.<br />

It does not intend to establish a new quota for the chemical<br />

industry. Instead, it proposes that the material use of a<br />

biobased building block such as bioethanol or biomethane<br />

should be accounted for in the renewables quota the same<br />

way as it counts for the energy use of the same building<br />

block, e.g. fuel.<br />

The competition triangle: No level playing field for bio-based chemicals and products<br />

Petrochemical<br />

Industry<br />

90 %<br />

Energy Tax<br />

Fuels, Electricity<br />

and Heat<br />

Artificial<br />

competitiveness<br />

Bioenergy<br />

Biofuels<br />

Fig 1: The competition triangle:<br />

Petrochemicals – Bioenergy/<br />

biofuels – Material use of<br />

biomass (Carus et al. 2014)<br />

10 %<br />

No Energy Tax,<br />

no import duties<br />

Energy Shift<br />

(with Solar and Wind)<br />

Easy, subsidised<br />

access to biomass<br />

48 %<br />

Integration into<br />

Emissions<br />

Trading System<br />

Comprehensive support system<br />

at EU and national levels<br />

National Implementations ,<br />

Biofuel Quota Act,<br />

Tax reductions<br />

Raw Material Shift<br />

3. Industral Revolution<br />

Products<br />

Low competitiveness<br />

to petrochemical productes<br />

Biomass<br />

52 %<br />

(D 2008)<br />

Difficult access to domestic<br />

biomass, barriers in trading,<br />

import taxes<br />

Renewable Energy<br />

Directive (RED)<br />

Uncertainty on sustainable feedstock<br />

supply, R&D, biotech processes,<br />

performance, competitiveness, markets<br />

and political framework are the main<br />

hurdles for investment in Europe.<br />

Industrial Material<br />

Use of Biomass<br />

Complete lack of a support system for<br />

the material use – support only for R&D,<br />

sporadic and limited to certain applications.<br />

Difficult situation on the market, with<br />

laws and regulations as well as in<br />

politics and publics.<br />

Advantages and benefits for<br />

Bioenergy/Biofuels leading to<br />

hurdles for other sectors<br />

Hurdles and barriers for<br />

Industrial Material Use<br />

30 bioplastics MAGAZINE [04/14] Vol. 9


Politics<br />

10<br />

9<br />

8<br />

The factors state how much more gross employment<br />

and added value is created per unit of land (or tonne of<br />

biomass) by material use than energy use<br />

Solar powered electric car<br />

Photovoltaic<br />

Solar Electricity<br />

0%:<br />

3,600 GJ per ha and year<br />

Inverter (DV AC)<br />

5%,<br />

Grid losses: 6%<br />

Reaching the battery:<br />

3,215 GJ<br />

per ha and year<br />

Battery electric<br />

motor to the wheel:<br />

0%<br />

6.3% of original energy<br />

2,250 GJ per ha and year<br />

2,250 GJ<br />

7<br />

6<br />

5<br />

4<br />

In Central Europe, the<br />

average solar radiation<br />

per hectare about<br />

36,000 Gigajoule (GJ)<br />

per ha and year<br />

to the wheel<br />

The photovoltaic panel and electric<br />

car system is 50 times (BTL) to 125<br />

times<br />

compared to the system of energy<br />

crops for a biofuel driven car.<br />

3<br />

2<br />

1<br />

Direct gross<br />

employment<br />

factor<br />

Direct gross<br />

added value<br />

factor<br />

1 2 3 4 5 6 7<br />

Seven Studies<br />

Photosynthesis<br />

about 2% of 20,000 GJ<br />

(radiation share in growing<br />

period) per ha:<br />

400 GJ per ha<br />

and year<br />

Biofuels (Biodiesel, Bioethanol, BTL)<br />

Mechanical &<br />

chemical processing<br />

Biofuels<br />

50 - 135 GJ<br />

per ha and year<br />

Distribution and combustion engine<br />

(fuel wheel):<br />

5%<br />

0.1-0.2% of original energy<br />

18 - 47 GJ<br />

per ha and year<br />

18 - 47 GJ<br />

Fig 2: Comparison of gross macroeconomic effects of material<br />

and energy use of biomass (Carus et al. 2014)<br />

Notes: Shares of food an feed based on FAOSTAT; gap of animal feed<br />

demand from grazing not included (see Krausmann et al. 2008)<br />

Other building blocks, such as succinic acid, lactic acid, etc.<br />

could be accounted for based on a conversion into bio-ethanol<br />

equivalents according to their calorific value. Reduction of<br />

greenhouse gas emissions could also be the basis for such a<br />

conversion.<br />

Six more evolutionary proposals complement this comprehensive<br />

idea of a REMD. They focus especially on resource efficiency by<br />

restricting bioenergy’s share of the RED quotas, strengthening solar<br />

and wind power within the European renewables framework and<br />

by including more CO 2<br />

-based fuels in the quota. It is proposed to<br />

abolish multiple counting within the quota, except for raw materials<br />

stemming from cascading or recycling processes. Furthermore,<br />

in the future representatives of the material sector should also be<br />

heard for any reform concerning energy won from biomass.<br />

Finally, the reform paper addresses the current debate about<br />

sustainability certifications for biomass used for any purpose. It<br />

points out that sustainability certifications for the energy sector<br />

were only implemented hand in hand with considerable incentives.<br />

This aspect is often forgotten in the discussion. The paper proposes<br />

installing the same sustainability criteria for biomass used for<br />

materials that are required for the use of energy, if the same<br />

incentives are applied. In such a context, an expansion of today’s<br />

sustainability schemes to cover more criteria would be welcome.<br />

The paper is completed by two Annexes: One includes statements<br />

of companies that feel the negative impacts of the distorted<br />

market for biomass caused by the RED; and the other presents<br />

comprehensive background information on all statements of the<br />

main paper as well as the specifics of industrial material use. MT<br />

Info:<br />

The complete paper (pdf) can be<br />

downloaded free of charge at<br />

www.bio-based.eu/nova-papers<br />

By:<br />

Michael Carus, Lara Dammer,<br />

Roland Essel all: nova-Institut,<br />

Hürth, Germany<br />

Andreas Hermann<br />

Öko-Institut; Freiburg, Germany<br />

www.nova-institute.eu<br />

1:“Whereas world capacity for biobased chemicals and materials is rapidly growing,<br />

Europe clearly lags behind. Lux Research, a Boston based company, expects a doubling<br />

of global biobased capacity in 2017 to 13.2 Mton. But Europe’s share will drop from 37%<br />

in 2005 to 14% in 2017.” (www.biobasedpress.eu/2014/03/biobased-chemicals-europeanshare-drop-sharply)<br />

Editor’s note<br />

Michael Thielen<br />

Two of many interesting aspects mentioned in<br />

the proposal are (i) macroeconomic effects (gross<br />

employment and added value) and (ii) energy<br />

efficiency of photovoltaic vs. biofuels.<br />

(i) In 2012, Fifo-Institute, Cologne (Germany)<br />

and nova-Institute, Hürth (Germany) conducted<br />

a comprehensive meta-analysis of seven major<br />

studies on the economics of material use of biomass.<br />

This meta-analytical study of the macroeconomic<br />

effects focuses on the question: “How do we assess<br />

the economics of material use compared to energy<br />

use?” applying the same parameters of added value<br />

and the effects on employment. Fig 2 shows the<br />

recapitulation of the results. Overall, it is apparent<br />

that material use promises several advantages over<br />

energy use in terms of gross employment (Factors<br />

5-10) and gross added value (Factors 4–9) – in both<br />

cases related to the same area of land or amount<br />

of biomass.<br />

This is largely due to the considerably longer<br />

process and value chains for material use – and<br />

the higher value of the products. (ii) Fig 3. shows<br />

the different grades of land efficiency for different<br />

biofuel systems (biodiesel from rapeseed, bioethanol<br />

from wheat or corn and BTL from lignocellulosic<br />

feedstock) compared to the land efficiency of<br />

powering an electric car with solar energy – from<br />

the field to the wheel.<br />

All assumptions are conservative and widely<br />

accepted by experts. The different biofuel systems<br />

need 50 to 125 times more land than a solar electric<br />

car system, taking only the direct effects into<br />

account (without the production of the PV system<br />

and without energy input (tractor, fertilizer, plant<br />

protection…) in the agricultural system). Especially<br />

if land is rare, the decision for a land-efficient solar<br />

electric mobility instead of far less efficient biofuels<br />

will free large arable areas for the agricultural<br />

production<br />

bioplastics MAGAZINE [04/14] Vol. 9 31


Market<br />

GreenPremium:<br />

Who is willing<br />

to pay more?<br />

An introduction to nova paper #3<br />

on bio-based economy 2014-05<br />

Biobased plastics are usually more expensive than their<br />

conventional counterparts, and companies face supply<br />

chain challenges when they switch from one raw material<br />

solution to another. Nevertheless, the biobased plastics<br />

market continues to grow. GreenPremium plays an important<br />

part in this.<br />

In its paper “GreenPremium along the value chain of<br />

biobased products” nova-Institute (Hürth, Germany) is,<br />

for the first time, putting forward a clear definition of<br />

GreenPremium:<br />

The GreenPremium is basically understood as the<br />

extra-price market actors are willing to pay for a product<br />

just for the fact that it is green or, in our specific case,<br />

biobased. In other words: an extra charge for the additional<br />

emotional performance and/or strategic performance of the<br />

intermediate or end product the buyer expects to get when<br />

choosing the biobased alternative compared to the price<br />

for the conventional counterpart with the same technical<br />

performance.<br />

The results of the surveys and analyses of 35 cases<br />

of biobased chemicals and plastics clearly demonstrate<br />

that GreenPremium prices do indeed exist and are paid<br />

in the value chains of different biobased chemicals and<br />

plastics – especially for new biobased value-added chains<br />

and on the European market. In line with the definition of<br />

GreenPremium, the motivation for paying additional prices<br />

is the biobased product’s expected increased emotional and<br />

strategic performance.<br />

In the absence of any policy incentives, GreenPremium<br />

prices are very important for the market introduction of<br />

biobased products, and many new biobased plastics would<br />

not even exist if there were no customers willing to pay<br />

GreenPremium prices.<br />

The range of reported GreenPremium prices in the various<br />

branches and applications analyzed ranges from a 10%<br />

to a 300% premium over the conventional petrochemical<br />

product with the same technical performance. Most of the<br />

GreenPremium prices found lie within a range of 10-20% for<br />

biobased intermediates, polymers and compounds, followed<br />

by the 20-40% range. Higher GreenPremium prices could<br />

only be obtained in specific cases.<br />

For the end consumer the range of GreenPremium prices<br />

for biobased products goes from 0% (automotive, cosmetics,<br />

bottle) to 25% (wall plug, toy) with, in the middle, a 10%<br />

GreenPremium for organic food with biobased packaging.<br />

Experiences show that consumers tend to pay<br />

GreenPremium prices (and hence pass on the difference to<br />

other actors in the supply chain) when the environmental or<br />

social benefits are explained to them (Levine 2012*).<br />

“The consumers are the driving force. Some consumers<br />

already pay a premium for less polluting cars, for organic<br />

food and for green plastics, and they are constantly growing<br />

in number. ‘Being green’ is the premium, and the consumer<br />

shall pay for it. Local regulation can be helpful, but it is<br />

definitely the demand that makes the difference. And the<br />

current trend is going green, worldwide.” (Prestileo 2012*).<br />

32 bioplastics MAGAZINE [04/14] Vol. 9


Market<br />

GreenPremium in percentage of the product price<br />

Chemical<br />

company<br />

Polymer<br />

producer<br />

Compounder<br />

Product<br />

producer<br />

Dictrbuter<br />

End consumer<br />

Value chain<br />

Fig. 1: Analysis of<br />

GreenPremium prices along<br />

the value chain of different<br />

bio-based chemicals,<br />

plastics and end products.<br />

Coloured lines represent<br />

one value chain, single dots<br />

represent single findings.<br />

Regional differences<br />

The data within the study is largely based on estimations<br />

of the European market. It should also be mentioned that<br />

the willingness to pay GreenPremium price is relatively high<br />

in Europe, whereas in China it is relatively low and North<br />

America somewhere in between (Ravenstijn 2012*).<br />

An evaluation of the US market conducted by P&G largely<br />

confirms this trend. “Roughly 80% of consumers are either<br />

highly engaged with environmental sustainability (they will<br />

accept some performance trade-offs for products with better<br />

environmental footprints), or are ‘eco-aware’ but will not<br />

accept trade-offs. The latter group (70%) are considered the<br />

mainstream and are an important target group for biobased<br />

products. The remaining 20% are indifferent; in the US, half of<br />

this 20% self-classify as never greens (Meller 2009*). Similar<br />

results have been revealed by the National Retail Federation,<br />

showing that 70% would be willing to pay a premium of at<br />

least 5% (NRF 2010*). Other analyses confirm more generally<br />

that “consumers are willing to pay slightly more, but not huge<br />

amounts more” (Cooper 2013*).<br />

GreenPremium changes along the supply chain<br />

Fig. 1 shows the results of all expert interviews and<br />

surveys undertaken and analyzed in the context of this<br />

study. nova-Institute’s surveys and analyses cover cases of<br />

GreenPremium prices for 35 bio-based chemicals, polymers<br />

and plastics (drop-in and new biopolymers), and compounds<br />

– and additional background information from market<br />

insiders for the GreenPremium prices. Expert interviews by<br />

phone, skype, LinkedIn and face to face, as well as a literature<br />

analyses, were conducted in late 2012 and 2013.<br />

The figure shows the identified GreenPremium levels<br />

depending on where they are paid in the value chain – for<br />

example, the polymer producer buys a building block from<br />

the chemical company and might pay a GreenPremium for it<br />

or the end consumer buys the final product and might pay a<br />

GreenPremium to the distributor.<br />

Some identified GreenPremium prices are part of the same<br />

value chain; they are shown by coloured lines. The empirical<br />

data shows that for all lines the GreenPremium price levels (in<br />

percentage terms) decreases along the supply chain towards<br />

the end consumer, as well as the █brown and █green lines<br />

after an intermediate peak. Relatively high GreenPremiums<br />

are paid for (early) intermediate products, whereas the end<br />

consumer pays a much lower GreenPremium or even no<br />

extra price at all.<br />

The reason for this is that intermediate products like<br />

building-blocks, polymers or compounds only account for<br />

a minor fraction of overall product costs, with the effect<br />

that endproduct costs increase only slightly. The material<br />

costs share (including the GreenPremium) of the total<br />

product price decreases along the value chain. The highest<br />

GreenPremium price (in percentage) is paid predominately<br />

for the intermediates. And without this enhanced and<br />

confirmed willingness to pay high GreenPremium prices for<br />

intermediate products, many new bio-based value-chains<br />

would not have been implemented at all.<br />

The green line rises towards the middle of the supply chain,<br />

which means that the highest GreenPremium levels are paid<br />

by the distributor for the green packaging. This situation<br />

can occur when a product is subject to very high emotional<br />

performance that would allow producers and distributors<br />

to pass on their extra costs to the end consumer. Biobased<br />

packaging for organic food can serve as an example, with<br />

a small fraction of packaging costs and high emotional<br />

performance through green packaging making a perfect<br />

fit with the consequent green image of the organic food<br />

product. The distributor can pass his extra costs of the green<br />

packaging (+100%) on to the end consumer, who only has to<br />

pay 10% GreenPremium for the final organic food product.<br />

(The high GreenPremium price for the green packaging can<br />

be explained by a small production volume.)<br />

bioplastics MAGAZINE [04/14] Vol. 9 33


Market<br />

The unconnected dots represent other empirically proven<br />

GreenPremium levels in the market, which could not be<br />

allocated to specific supply chains. The distribution indicates<br />

above-average GreenPremium levels for compounds and<br />

polymers compared to chemicals or end products. Some of<br />

the dots represent specific materials and are coloured (e.g.<br />

PLA in blue), others represent more general findings and are<br />

marked in grey (e.g. bio-based chemicals in general).<br />

Some examples<br />

Some companies pay more than double the conventional<br />

price, for example for compounds based on PE made<br />

from biomass. One reason for FKuR customers to pay this<br />

premium is that the product fits their corporate identity,<br />

since they pursue sustainability targets and pay attention to<br />

their products’ carbon footprint (Michels 2012*).<br />

The fischer company brought a green wall plug made from<br />

57% bio-based polyamide to market in order to strengthen<br />

their green company image. The biobased version, which is<br />

20% more expensive than the conventional one, is mainly<br />

aimed at environmentally minded do-it-yourselfers (Schätzle<br />

2013*).<br />

Talking about the end-consumer industry, Coca-Cola<br />

is willing to pay up to 25% extra for bio-based PET to be<br />

used in drinking bottles. This includes higher production<br />

costs caused by retooling and transport (Stadler 2012*).<br />

Based on increasing economies of scale, Coca-Cola expects<br />

equal prices to petro-based PET by 2015 for the Brazilian<br />

production chain, whereas the European way will require<br />

further GreenPremium shares due to higher logistics<br />

costs (Stadler 2012*). Generally, it is estimated that major<br />

companies like Coca-Cola and Danone pay 15-20% and even<br />

up to 25% more for Bio-PET or PLA used in packaging.<br />

A producer of plastic toys pays a GreenPremium of nearly<br />

100% for a 68% bio-based version that has similar technical<br />

properties to ABS in order to take advantage of marketing<br />

effects. The final toy product prices are 20-30% higher than<br />

competing products (Grashorn 2012*).<br />

Within the automotive sector, Toyota has covered 80% of<br />

the interior surfaces of one of its hybrid cars with Bio-PETbased<br />

plastic. The material, which is used in the seat trim,<br />

floor carpets and other interior surfaces, is estimated to<br />

raise raw material costs by 15% (Toyota 2011, Ravenstijn<br />

2012*). One reason for this development is to meet internal<br />

sustainability targets, e.g. concerning the product’s carbon<br />

footprint (Carrez 2013*).<br />

Ford, Toyota and Volkswagen are also interested in<br />

purchasing bio-PP from Braskem in order to benefit from<br />

marketing and supply chain effects. They are expected to<br />

pay around 30% extra compared to the current petro-based<br />

counterpart, at least for a limited period of time (Ravenstijn<br />

2012*). MT<br />

Info:<br />

The complete paper (pdf) including<br />

a complete *list of all references is<br />

available free of charge at<br />

www.biobased.eu/markets<br />

COMPOSITES EUROPE<br />

7.– 9. Okt. 2014 | Messe Düsseldorf<br />

9. Europäische Fachmesse & Forum für<br />

Verbundwerkstoffe, Technologie und Anwendungen<br />

www.composites-europe.com<br />

Organised by<br />

Partners<br />

34 bioplastics MAGAZINE [04/14] Vol. 9


Polylactic Acid<br />

Uhde Inventa-Fischer has expanded its product portfolio to include the innovative stateof-the-art<br />

PLAneo ® process. The feedstock for our PLA process is lactic acid, which can<br />

be produced from local agricultural products containing starch or sugar.<br />

The application range of PLA is similar to that of polymers based on fossil resources as<br />

its physical properties can be tailored to meet packaging, textile and other requirements.<br />

Think. Invest. Earn.<br />

Uhde Inventa-Fischer GmbH<br />

Holzhauser Strasse 157–159<br />

13509 Berlin<br />

Germany<br />

Tel. +49 30 43 567 5<br />

Fax +49 30 43 567 699<br />

Uhde Inventa-Fischer AG<br />

Via Innovativa 31<br />

7013 Domat/Ems<br />

Switzerland<br />

Tel. +41 81 632 63 11<br />

Fax +41 81 632 74 03<br />

marketing@uhde-inventa-fi scher.com<br />

www.uhde-inventa-fi scher.com<br />

Uhde Inventa-Fischer


Report<br />

Generation Zero<br />

Bioplastics were the very beginning!<br />

Pic. 1: Bonboniere cover<br />

(Celluloid as eplacement for tortoiseshell)<br />

Pic. 2: Candle holder<br />

(casein as replacement for tortoiseshell)<br />

Due to the strong and growing use of plastics, some historians<br />

call the current time the plastics age. In 1983, with<br />

125,000,000 m³ for the first time the global demand for<br />

plastics exceeded that of iron. But, the history of plastics is older<br />

than some historians and some people in the plastics business<br />

might expect:<br />

Modern man always looked for, and made use of, easily<br />

processable materials to ease daily life. In the history of plastics,<br />

according to Waentig, it can be distinguished between the<br />

following phases:<br />

• Origins (until1839),<br />

• era of imitating materials (1839 to 1914),<br />

• era of substitutes (from approx. 1914 to approx. 1950),<br />

• era of materials with novel properties (from approx. 1950).<br />

Some might have forgotten that the very first plastics<br />

were based on biopolymers. Already in the stone age, natural<br />

resins (biopolymers) were used as glue and in the middle ages<br />

manufactured products from the biopolymer milk protein (casein)<br />

were used for imitation of horn for inlays or little medallions.<br />

A recipe for making imitation horn is almost 500 years old,<br />

making it the oldest known text on creating a plastic. In around<br />

1530 the Swiss merchant Bartholomaeus Schobinger met with<br />

the Bavarian Benedictine monk Wolfgang Seidel at the wealthy<br />

Fugger family´s residence. There, Seidel, a passionate collector<br />

and publisher of scientific texts, heard about an alchemist´s<br />

recipe that he later published in his writings under the title “The<br />

secret to creating a transparent material akin to beautiful horn”<br />

(see box next page).<br />

Social structures changed rapidly in the 18 th century.<br />

Urbanization took place, the bourgeoisie became wider and<br />

wealthier and required a higher level of scarce and expensive<br />

horn, nacre, tortoise shell and ivory for designed fashionable<br />

articles for daily use (see pictures). The demand for these natural<br />

materials – which, by the way, are all based on biopolymers –<br />

exceeded supply and opened the market for substitutes.<br />

Bois Durci, the hardened wood, was used mainly in France<br />

between 1855 and 1927 for the production of picture frames,<br />

write garnish, album covers, badges and other luxurious<br />

objects (picture 9). Bois Durci is a dark material, made from<br />

the biopolymer protein and many different filling materials. This<br />

moulding compound consisted of waste products: bovine blood<br />

from the many slaughterhouses around Paris, the megacity at<br />

that time, as well as sawdust from tropical wood from furniture<br />

production.<br />

At about the same time, at the end of the 19 th century,<br />

Milk Stone a resin based on casein was invented. Famous<br />

trademarks were Galalith and Erinoid (see box p. 38, top). It<br />

needed some effort to be produced and was more expensive<br />

than the later Celluloid, but it kept a certain market for a while<br />

because it was odorless and flammable.<br />

Pic. 3: Buttons (casein as replacement for nacre)<br />

36 bioplastics MAGAZINE [04/14] Vol. 9


Report<br />

In the second half of the 19 th century the game of billiards became<br />

very popular in the USA and the demand for ivory for billiard balls<br />

threatened Ceylonese (today Sri Lanka) elephants with extinction.<br />

In 1869, thermoplastic celluloid was developed by J.W. Hyatt as a<br />

replacement material for the scarce and expensive ivory. At that<br />

time he certainly was not aware that he had introduced the first ever<br />

synthetically produced bioplastic. Celluloid is composed of a mixture<br />

of about 70 to 75 % by weight of cellulose di-nitrate and 25 to 30 % by<br />

weight of camphor. Over the years it has been displaced by mixtures<br />

of cellulose acetate (see extra frame) which are less combustible.<br />

Today, many other biopolymers and bioplastics are on the market,<br />

but there is still room for some bioplastics which started from the<br />

very beginning: Cellulose Acetate (CA) is marketed e.g as Biograde ®<br />

from FKuR, one of the most well-known applications of cellulose<br />

aceto butyrate (CAB) is the moulded handle on the Swiss army knife.<br />

A rather young, new casein-based polymer is marketed by Qmilk (cf.<br />

bM 05/2013).<br />

Univ.-Prof. Dr.-Ing. Christian Bonten is member of the Presidium<br />

of the Deutsches Kunststoffmuseum (German Plastics Museum) in<br />

Düsseldorf, Germany and Director of the Institut für Kunststofftechnik<br />

(IKT) in Stuttgart/Germany.<br />

Pic. 4: Clasp<br />

(celluloid as replacement for nacre)<br />

www.deutsches-kunststoff-museum.de<br />

“The secret to creating a<br />

transparent material that feels<br />

and looks like beautiful horn”<br />

(Original text in German, “ein durchsichtige materi (...)<br />

gleich wie schons horn”)<br />

“Take goat´s cheese or another low-fat cheese and leave it<br />

to simmer for a whole day. Then let it cool until a thick pastelike<br />

deposit forms. The white milky liquid floating above must<br />

be skimmed off. Pour fresh hot water over what remains,<br />

leave it to simmer again and stir so that the water separates<br />

from the paste. Repeat the process until the white substance<br />

no longer forms. What remains at the bottom of the pot is a<br />

substance that is viscous and transparent like horn and looks<br />

like curd cheese.” Father Seidel then picks up the thread:<br />

“Place the cleaned material in a well heated soapy solution<br />

and then press it into a mould. The filled mould has to be<br />

plunged into cold water, where it becomes as hard as bone<br />

and beautifully transparent.” And there you have “the ideal<br />

material for craftsmen.” Father Seidel adds: “If the process<br />

has been performed correctly, table tops, dinnerware and<br />

medallions can be cast from the material”. He continues: “But<br />

remember, the material must be moulded while still hot. Even<br />

when already moulded, it can still be shaped without being<br />

damaged. As soon as it has cooled down, however, bending or<br />

twisting will cause it to shatter like glass.”<br />

Pic. 5: Cigarette holder<br />

(casein as replacement for horn)<br />

Pic. 6: Belt buckle and buttons<br />

(Celluloid as replacement for horn)<br />

bioplastics MAGAZINE [04/14] Vol. 9 37


Report<br />

Biopolymers and bioplastics<br />

from milk proteins<br />

Raw material for the necessary casein is cow’s milk, which<br />

has a casein content of 2 to 3 % per weight. One litre of cow’s<br />

milk contains about 40 g of butterfat, 36 g of casein and<br />

50 g of lactose. So up to 30 litres of milk are necessary for<br />

producing 1 kg of casein, which is a quite inefficient ratio.<br />

Pic. 7: Toiletry articles<br />

(Metal, glass and Celluloid<br />

as replacement for ivory)<br />

A kind of an artificial horn, marketed with the brand names<br />

Galalith or Erinoid, was made from dried casein in a quite<br />

lengthy and costly manner. The production of hard artificial<br />

horn required milk properly degreased by centrifuging and<br />

precipitated with rennet instead of acid. For hardening, the<br />

plates and rods needed to be brought into a 5 % aqueous bath<br />

of formaldehyde. The hardening took weeks and months,<br />

which made the process so expensive. Later, the hardening<br />

was cut by two thirds and later down to 20 % by means of<br />

potassium thiocyanate.<br />

Pic. 8: Billiard balls (Celluloid as replacement for ivory)<br />

Biopolymers und<br />

bioplastics from cellulose<br />

(cell walls from plants)<br />

In the 19 th century, cellulose became an important raw<br />

material for plastics. Since the bronze age, cellulose from<br />

papyrus, wood and cotton was used as paper, as well as in<br />

the form of fibres and textiles. Cellulose can be found as a<br />

structural component in all plants – including many plants<br />

that are not useful as food. Hence cellulose is the most<br />

frequently encountered carbohydrate on earth. Vegetable<br />

fibres such as cotton, jute, flax and hemp are cellulose in a<br />

nearly pure form.<br />

By means of drawing into fibres and forming, it is possible<br />

to convert cellulose into paper (pulp). The cellulose used here<br />

is obtained from wood or straw. By hydrolysis of cellulose,<br />

glucose is obtained, which can then be converted into<br />

different chemicals such as acetone, alkanols, carboxylic<br />

acids, and also ethanol, by means of fermentation. This bioethanol<br />

can deliver ethylene and butadiene for the production<br />

of bioplastics. However, the method involves many different<br />

steps and is not always efficient.<br />

Pic. 9: Picture Frame<br />

(Bois Durci as replacement for e.g. Ebony)<br />

All pictures by courtesy of Deutsches<br />

Kunststoffmuseum, Düsseldorf, Germany.<br />

By<br />

Christian Bonten<br />

Deutsches Kunststoffmuseum<br />

Düsseldorf, Germany<br />

A simpler method is to produce derivatives from cellulose<br />

which can be converted more directly into bioplastics. The<br />

esterification to a cellulose ester with the aid of derivatives<br />

of organic acids (e. g. acid anhydride) represents a typical<br />

method. The characteristics of these cellulose esters can<br />

be strongly influenced by additives, e.g. plasticizers. The<br />

common cellulose esters CA (cellulose actetate), CAB<br />

(cellulose acetate butyrate) and CP (cellulose propionate) can<br />

be converted using all known plastics converting processes.<br />

38 bioplastics MAGAZINE [04/14] Vol. 9


Basics<br />

Bioplastics (as defined by European Bioplastics<br />

e.V.) is a term used to define two different<br />

kinds of plastics:<br />

a. Plastics based on → renewable resources<br />

(the focus is the origin of the raw material<br />

used). These can be biodegradable or not.<br />

b. → Biodegradable and → compostable<br />

plastics according to EN13432 or similar<br />

standards (the focus is the compostability of<br />

the final product; biodegradable and compostable<br />

plastics can be based on renewable<br />

(biobased) and/or non-renewable (fossil) resources).<br />

Bioplastics may be<br />

- based on renewable resources and biodegradable;<br />

- based on renewable resources but not be<br />

biodegradable; and<br />

- based on fossil resources and biodegradable.<br />

Glossary 3.2 last update issue 02/2013<br />

In bioplastics MAGAZINE again and again<br />

the same expressions appear that some of our readers<br />

might not (yet) be familiar with. This glossary shall help<br />

with these terms and shall help avoid repeated explanations<br />

such as ‘PLA (Polylactide)‘ in various articles.<br />

Since this Glossary will not be printed<br />

in each issue you can download a pdf version<br />

from our website (bit.ly/OunBB0)<br />

bioplastics MAGAZINE is grateful to European Bioplastics for the permission to use parts of their Glossary (see [1])<br />

Readers who would like to suggest better or other explanations to be added to the list, please contact the editor.<br />

[*: bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />

Aerobic - anaerobic | aerobic = in the presence<br />

of oxygen (e.g. in composting) | anaerobic<br />

= without oxygen being present (e.g. in<br />

biogasification, anaerobic digestion)<br />

[bM 06/09]<br />

Anaerobic digestion | conversion of organic<br />

waste into bio-gas. Other than in → composting<br />

in anaerobic degradation there is no oxygen<br />

present. In bio-gas plants for example,<br />

this type of degradation leads to the production<br />

of methane that can be captured in a controlled<br />

way and used for energy generation.<br />

[14] [bM 06/09]<br />

Amorphous | non-crystalline, glassy with unordered<br />

lattice<br />

Amylopectin | Polymeric branched starch<br />

molecule with very high molecular weight<br />

(biopolymer, monomer is → Glucose) [bM 05/09]<br />

Amylose | Polymeric non-branched starch<br />

molecule with high molecular weight (biopolymer,<br />

monomer is → Glucose) [bM 05/09]<br />

Biobased plastic/polymer | A plastic/polymer<br />

in which constitutional units are totally or in<br />

part from → biomass [3]. If this claim is used,<br />

a percentage should always be given to which<br />

extent the product/material is → biobased [1]<br />

[bM 01/07, bM 03/10]<br />

Biobased | The term biobased describes the<br />

part of a material or product that is stemming<br />

from → biomass. When making a biobasedclaim,<br />

the unit (→ biobased carbon content,<br />

→ biobased mass content), a percentage and<br />

the measuring method should be clearly stated [1]<br />

Biobased carbon | carbon contained in or<br />

stemming from → biomass. A material or<br />

product made of fossil and → renewable resources<br />

contains fossil and → biobased carbon.<br />

The 14 C method [4, 5] measures the amount<br />

of biobased carbon in the material or product<br />

as fraction weight (mass) or percent weight<br />

(mass) of the total organic carbon content [1] [6]<br />

Biobased mass content | describes the<br />

amount of biobased mass contained in a material<br />

or product. This method is complementary<br />

to the 14 C method, and furthermore, takes<br />

other chemical elements besides the biobased<br />

carbon into account, such as oxygen, nitrogen<br />

and hydrogen. A measuring method is currently<br />

being developed and tested by the Association<br />

Chimie du Végétal (ACDV) [1]<br />

Biodegradable Plastics | Biodegradable Plastics<br />

are plastics that are completely assimilated<br />

by the → microorganisms present a defined<br />

environment as food for their energy. The<br />

carbon of the plastic must completely be converted<br />

into CO 2<br />

during the microbial process.<br />

The process of biodegradation depends on<br />

the environmental conditions, which influence<br />

it (e.g. location, temperature, humidity) and<br />

on the material or application itself. Consequently,<br />

the process and its outcome can vary<br />

considerably. Biodegradability is linked to the<br />

structure of the polymer chain; it does not depend<br />

on the origin of the raw materials.<br />

There is currently no single, overarching standard<br />

to back up claims about biodegradability.<br />

One standard for example is ISO or in Europe:<br />

EN 14995 Plastics- Evaluation of compostability<br />

- Test scheme and specifications<br />

[bM 02/06, bM 01/07]<br />

Biomass | Material of biological origin excluding<br />

material embedded in geological formations<br />

and material transformed to fossilised<br />

material. This includes organic material, e.g.<br />

trees, crops, grasses, tree litter, algae and<br />

waste of biological origin, e.g. manure [1, 2]<br />

Biorefinery | the co-production of a spectrum<br />

of bio-based products (food, feed, materials,<br />

chemicals including monomers or building<br />

blocks for bioplastics) and energy (fuels, power,<br />

heat) from biomass.[bM 02/13]<br />

Blend | Mixture of plastics, polymer alloy of at<br />

least two microscopically dispersed and molecularly<br />

distributed base polymers<br />

Bisphenol-A (BPA) | Monomer used to produce<br />

different polymers. BPA is said to cause<br />

health problems, due to the fact that is behaves<br />

like a hormone. Therefore it is banned<br />

for use in children’s products in many countries.<br />

BPI | Biodegradable Products Institute, a notfor-profit<br />

association. Through their innovative<br />

compostable label program, BPI educates<br />

manufacturers, legislators and consumers<br />

about the importance of scientifically based<br />

standards for compostable materials which<br />

biodegrade in large composting facilities.<br />

Carbon footprint | (CFPs resp. PCFs – Product<br />

Carbon Footprint): Sum of → greenhouse<br />

gas emissions and removals in a product system,<br />

expressed as CO 2<br />

equivalent, and based<br />

on a → life cycle assessment. The CO 2<br />

equivalent<br />

of a specific amount of a greenhouse gas<br />

is calculated as the mass of a given greenhouse<br />

gas multiplied by its → global warmingpotential<br />

[1, 2]<br />

Carbon neutral, CO 2<br />

neutral | Carbon neutral<br />

describes a product or process that has<br />

a negligible impact on total atmospheric CO 2<br />

levels. For example, carbon neutrality means<br />

that any CO 2<br />

released when a plant decomposes<br />

or is burnt is offset by an equal amount<br />

of CO 2<br />

absorbed by the plant through photosynthesis<br />

when it is growing.<br />

Carbon neutrality can also be achieved<br />

through buying sufficient carbon credits to<br />

make up the difference. The latter option is<br />

not allowed when communicating → LCAs<br />

or carbon footprints regarding a material or<br />

product [1, 2].<br />

Carbon-neutral claims are tricky as products<br />

will not in most cases reach carbon neutrality<br />

if their complete life cycle is taken into consideration<br />

(including the end-of life).<br />

If an assessment of a material, however, is<br />

conducted (cradle to gate), carbon neutrality<br />

might be a valid claim in a B2B context. In this<br />

case, the unit assessed in the complete life<br />

cycle has to be clarified [1]<br />

Catalyst | substance that enables and accelerates<br />

a chemical reaction<br />

Cellophane | Clear film on the basis of → cellulose<br />

[bM 01/10]<br />

Cellulose | Cellulose is the principal component<br />

of cell walls in all higher forms of plant<br />

life, at varying percentages. It is therefore the<br />

most common organic compound and also<br />

the most common polysaccharide (multisugar)<br />

[11]. C. is a polymeric molecule with<br />

very high molecular weight (monomer is →<br />

Glucose), industrial production from wood or<br />

cotton, to manufacture paper, plastics and fibres<br />

[bM 01/10]<br />

Cellulose ester| Cellulose esters occur by the<br />

esterification of cellulose with organic acids.<br />

The most important cellulose esters from a<br />

technical point of view are cellulose acetate<br />

bioplastics MAGAZINE [04/14] Vol. 9 39


Basics<br />

(CA with acetic acid), cellulose propionate (CP<br />

with propionic acid) and cellulose butyrate<br />

(CB with butanoic acid). Mixed polymerisates,<br />

such as cellulose acetate propionate<br />

(CAP) can also be formed. One of the most<br />

well-known applications of cellulose aceto<br />

butyrate (CAB) is the moulded handle on the<br />

Swiss army knife [11]<br />

Cellulose acetate CA| → Cellulose ester<br />

CEN | Comité Européen de Normalisation<br />

(European organisation for standardization)<br />

Compost | A soil conditioning material of decomposing<br />

organic matter which provides nutrients<br />

and enhances soil structure.<br />

[bM 06/08, 02/09]<br />

Compostable Plastics | Plastics that are<br />

→ biodegradable under ‘composting’ conditions:<br />

specified humidity, temperature,<br />

→ microorganisms and timefame. In order<br />

to make accurate and specific claims about<br />

compostability, the location (home, → industrial)<br />

and timeframe need to be specified [1].<br />

Several national and international standards<br />

exist for clearer definitions, for example EN<br />

14995 Plastics - Evaluation of compostability -<br />

Test scheme and specifications. [bM 02/06, bM 01/07]<br />

Composting | A solid waste management<br />

technique that uses natural process to convert<br />

organic materials to CO 2<br />

, water and humus<br />

through the action of → microorganisms.<br />

When talking about composting of bioplastics,<br />

usually → industrial composting in a managed<br />

composting plant is meant [bM 03/07]<br />

Compound | plastic mixture from different<br />

raw materials (polymer and additives) [bM 04/10)<br />

Copolymer | Plastic composed of different<br />

monomers.<br />

Cradle-to-Gate | Describes the system<br />

boundaries of an environmental →Life Cycle<br />

Assessment (LCA) which covers all activities<br />

from the ‘cradle’ (i.e., the extraction of raw<br />

materials, agricultural activities and forestry)<br />

up to the factory gate<br />

Cradle-to-Cradle | (sometimes abbreviated<br />

as C2C): Is an expression which communicates<br />

the concept of a closed-cycle economy,<br />

in which waste is used as raw material<br />

(‘waste equals food’). Cradle-to-Cradle is not<br />

a term that is typically used in →LCA studies.<br />

Cradle-to-Grave | Describes the system<br />

boundaries of a full →Life Cycle Assessment<br />

from manufacture (‘cradle’) to use phase and<br />

disposal phase (‘grave’).<br />

Crystalline | Plastic with regularly arranged<br />

molecules in a lattice structure<br />

Density | Quotient from mass and volume of<br />

a material, also referred to as specific weight<br />

DIN | Deutsches Institut für Normung (German<br />

organisation for standardization)<br />

DIN-CERTCO | independant certifying organisation<br />

for the assessment on the conformity<br />

of bioplastics<br />

Dispersing | fine distribution of non-miscible<br />

liquids into a homogeneous, stable mixture<br />

Drop-In Bioplastics | chemically indentical<br />

to conventional petroleum based plastics,<br />

but made from renewable resources. Examples<br />

are bio-PE made from bio-ethanol (from<br />

e.g. sugar cane) or partly biobased PET (the<br />

monoethylene glykol made from bio-ethanol<br />

(from e.g. sugar cane, a development to make<br />

terephthalic acid from renewable resources<br />

are under way). Other examples are polyamides<br />

(partly biobased e.g. PA 4.10 or PA 10.10<br />

or fully biobased like PA 5.10 or 10.10)<br />

Elastomers | rigid, but under force flexible<br />

and elastically formable plastics with rubbery<br />

properties<br />

EN 13432 | European standard for the assessment<br />

of the → compostability of plastic<br />

packaging products<br />

Energy recovery | recovery and exploitation<br />

of the energy potential in (plastic) waste for<br />

the production of electricity or heat in waste<br />

incineration pants (waste-to-energy)<br />

Enzymes | proteins that catalyze chemical<br />

reactions<br />

Ethylen | colour- and odourless gas, made<br />

e.g. from, Naphtha (petroleum) by cracking,<br />

monomer of the polymer polyethylene (PE)<br />

European Bioplastics e.V. | The industry association<br />

representing the interests of Europe’s<br />

thriving bioplastics’ industry. Founded<br />

in Germany in 1993 as IBAW, European Bioplastics<br />

today represents the interests of over<br />

70 member companies throughout the European<br />

Union. With members from the agricultural<br />

feedstock, chemical and plastics industries,<br />

as well as industrial users and recycling<br />

companies, European Bioplastics serves as<br />

both a contact platform and catalyst for advancing<br />

the aims of the growing bioplastics<br />

industry.<br />

Extrusion | process used to create plastic<br />

profiles (or sheet) of a fixed cross-section<br />

consisting of mixing, melting, homogenising<br />

and shaping of the plastic.<br />

Fermentation | Biochemical reactions controlled<br />

by → microorganisms or → enyzmes (e.g.<br />

the transformation of sugar into lactic acid).<br />

FSC | Forest Stewardship Council. FSC is an<br />

independent, non-governmental, not-forprofit<br />

organization established to promote the<br />

responsible and sustainable management of<br />

the world’s forests.<br />

Gelatine | Translucent brittle solid substance,<br />

colorless or slightly yellow, nearly tasteless<br />

and odorless, extracted from the collagen inside<br />

animals‘ connective tissue.<br />

Genetically modified organism (GMO) | Organisms,<br />

such as plants and animals, whose<br />

genetic material (DNA) has been altered<br />

are called genetically modified organisms<br />

(GMOs). Food and feed which contain or<br />

consist of such GMOs, or are produced from<br />

GMOs, are called genetically modified (GM)<br />

food or feed [1]<br />

Global Warming | Global warming is the rise<br />

in the average temperature of Earth’s atmosphere<br />

and oceans since the late 19th century<br />

and its projected continuation [8]. Global<br />

warming is said to be accelerated by → green<br />

house gases.<br />

Glucose | Monosaccharide (or simple sugar).<br />

G. is the most important carbohydrate (sugar)<br />

in biology. G. is formed by photosynthesis or<br />

hydrolyse of many carbohydrates e. g. starch.<br />

Greenhouse gas GHG | Gaseous constituent<br />

of the atmosphere, both natural and anthropogenic,<br />

that absorbs and emits radiation at<br />

specific wavelengths within the spectrum of<br />

infrared radiation emitted by the earth’s surface,<br />

the atmosphere, and clouds [1, 9]<br />

Greenwashing | The act of misleading consumers<br />

regarding the environmental practices<br />

of a company, or the environmental benefits<br />

of a product or service [1, 10]<br />

Granulate, granules | small plastic particles<br />

(3-4 millimetres), a form in which plastic is<br />

sold and fed into machines, easy to handle<br />

and dose.<br />

Humus | In agriculture, ‘humus’ is often used<br />

simply to mean mature → compost, or natural<br />

compost extracted from a forest or other<br />

spontaneous source for use to amend soil.<br />

Hydrophilic | Property: ‘water-friendly’, soluble<br />

in water or other polar solvents (e.g. used<br />

in conjunction with a plastic which is not water<br />

resistant and weather proof or that absorbs<br />

water such as Polyamide (PA).<br />

Hydrophobic | Property: ‘water-resistant’, not<br />

soluble in water (e.g. a plastic which is water<br />

resistant and weather proof, or that does not<br />

absorb any water such as Polyethylene (PE)<br />

or Polypropylene (PP).<br />

IBAW | → European Bioplastics<br />

Industrial composting | Industrial composting<br />

is an established process with commonly<br />

agreed upon requirements (e.g. temperature,<br />

timeframe) for transforming biodegradable<br />

waste into stable, sanitised products to be<br />

used in agriculture. The criteria for industrial<br />

compostability of packaging have been defined<br />

in the EN 13432. Materials and products<br />

complying with this standard can be certified<br />

and subsequently labelled accordingly [1, 7]<br />

[bM 06/08, bM 02/09]<br />

Integral Foam | foam with a compact skin and<br />

porous core and a transition zone in between.<br />

ISO | International Organization for Standardization<br />

JBPA | Japan Bioplastics Association<br />

LCA | Life Cycle Assessment (sometimes also<br />

referred to as life cycle analysis, ecobalance,<br />

and → cradle-to-grave analysis) is the investigation<br />

and valuation of the environmental<br />

impacts of a given product or service caused.<br />

[bM 01/09]<br />

Microorganism | Living organisms of microscopic<br />

size, such as bacteria, funghi or yeast.<br />

Molecule | group of at least two atoms held<br />

together by covalent chemical bonds.<br />

Monomer | molecules that are linked by polymerization<br />

to form chains of molecules and<br />

then plastics<br />

Mulch film | Foil to cover bottom of farmland<br />

PBAT | Polybutylene adipate terephthalate, is<br />

an aliphatic-aromatic copolyester that has the<br />

properties of conventional polyethylene but is<br />

fully biodegradable under industrial composting.<br />

PBAT is made from fossil petroleum with<br />

first attempts being made to produce it partly<br />

from renewable resources [bM 06/09]<br />

PBS | Polybutylene succinate, a 100% biodegradable<br />

polymer, made from (e.g. bio-BDO)<br />

and succinic acid, which can also be produced<br />

biobased [bM 03/12].<br />

PC | Polycarbonate, thermoplastic polyester,<br />

petroleum based, used for e.g. baby bottles<br />

or CDs. Criticized for its BPA (→ Bisphenol-A)<br />

content.<br />

40 bioplastics MAGAZINE [04/14] Vol. 9


Basics<br />

PCL | Polycaprolactone, a synthetic (fossil<br />

based), biodegradable bioplastic, e.g. used as<br />

a blend component.<br />

PE | Polyethylene, thermoplastic polymerised<br />

from ethylene. Can be made from renewable<br />

resources (sugar cane via bio-ethanol)<br />

[bM 05/10]<br />

PET | Polyethylenterephthalate, transparent<br />

polyester used for bottles and film<br />

PGA | Polyglycolic acid or Polyglycolide is a<br />

biodegradable, thermoplastic polymer and<br />

the simplest linear, aliphatic polyester. Besides<br />

ist use in the biomedical field, PGA has<br />

been introduced as a barrier resin [bM 03/09]<br />

PHA | Polyhydroxyalkanoates are linear polyesters<br />

produced in nature by bacterial fermentation<br />

of sugar or lipids. The most common<br />

type of PHA is → PHB.<br />

PHB | Polyhydroxybutyrate (better poly-3-hydroxybutyrate),<br />

is a polyhydroxyalkanoate<br />

(PHA), a polymer belonging to the polyesters<br />

class. PHB is produced by micro-organisms<br />

apparently in response to conditions of physiological<br />

stress. The polymer is primarily a<br />

product of carbon assimilation (from glucose<br />

or starch) and is employed by micro-organisms<br />

as a form of energy storage molecule to<br />

be metabolized when other common energy<br />

sources are not available. PHB has properties<br />

similar to those of PP, however it is stiffer and<br />

more brittle.<br />

PHBH | Polyhydroxy butyrate hexanoate (better<br />

poly 3-hydroxybutyrate-co-3-hydroxyhexanoate)<br />

is a polyhydroxyalkanoate (PHA),<br />

Like other biopolymers from the family of the<br />

polyhydroxyalkanoates PHBH is produced by<br />

microorganisms in the fermentation process,<br />

where it is accumulated in the microorganism’s<br />

body for nutrition. The main features of<br />

PHBH are its excellent biodegradability, combined<br />

with a high degree of hydrolysis and<br />

heat stability. [bM 03/09, 01/10, 03/11]<br />

PLA | Polylactide or Polylactic Acid (PLA), a<br />

biodegradable, thermoplastic, linear aliphatic<br />

polyester based on lactic acid, a natural acid,<br />

is mainly produced by fermentation of sugar<br />

or starch with the help of micro-organisms.<br />

Lactic acid comes in two isomer forms, i.e.<br />

as laevorotatory D(-)lactic acid and as dextrorotary<br />

L(+)lactic acid. In each case two<br />

lactic acid molecules form a circular lactide<br />

molecule which, depending on its composition,<br />

can be a D-D-lactide, an L-L-lactide<br />

or a meso-lactide (having one D and one L<br />

molecule). The chemist makes use of this<br />

variability. During polymerisation the chemist<br />

combines the lactides such that the PLA<br />

plastic obtained has the characteristics that<br />

he desires. The purity of the infeed material is<br />

an important factor in successful polymerisation<br />

and thus for the economic success of the<br />

process, because so far the cleaning of the<br />

lactic acid produced by the fermentation has<br />

been relatively costly [12].<br />

Modified PLA types can be produced by the<br />

use of the right additives or by a combinations<br />

of L- and D- lactides (stereocomplexing),<br />

which then have the required rigidity for use<br />

at higher temperatures [13] [bM 01/09]<br />

Plastics | Materials with large molecular<br />

chains of natural or fossil raw materials, produced<br />

by chemical or biochemical reactions.<br />

PPC | Polypropylene Carbonate, a bioplastic<br />

made by copolymerizing CO 2<br />

with propylene<br />

oxide (PO) [bM 04/12]<br />

Renewable Resources | agricultural raw materials,<br />

which are not used as food or feed, but<br />

as raw material for industrial products or to<br />

generate energy<br />

Saccharins or carbohydrates | Saccharins or<br />

carbohydrates are name for the sugar-family.<br />

Saccharins are monomer or polymer sugar<br />

units. For example, there are known mono-,<br />

di- and polysaccharose. → glucose is a monosaccarin.<br />

They are important for the diet and<br />

produced biology in plants.<br />

Semi-finished products | plastic in form of<br />

sheet, film, rods or the like to be further processed<br />

into finshed products<br />

Sorbitol | Sugar alcohol, obtained by reduction<br />

of glucose changing the aldehyde group<br />

to an additional hydroxyl group. S. is used as<br />

a plasticiser for bioplastics based on starch.<br />

Starch | Natural polymer (carbohydrate)<br />

consisting of → amylose and → amylopectin,<br />

gained from maize, potatoes, wheat, tapioca<br />

etc. When glucose is connected to polymerchains<br />

in definite way the result (product) is<br />

called starch. Each molecule is based on 300<br />

-12000-glucose units. Depending on the connection,<br />

there are two types → amylose and →<br />

amylopectin known. [bM 05/09]<br />

Starch derivate | Starch derivates are based<br />

on the chemical structure of → starch. The<br />

chemical structure can be changed by introducing<br />

new functional groups without changing<br />

the → starch polymer. The product has<br />

different chemical qualities. Mostly the hydrophilic<br />

character is not the same.<br />

Starch-ester | One characteristic of every<br />

starch-chain is a free hydroxyl group. When<br />

every hydroxyl group is connect with ethan<br />

acid one product is starch-ester with different<br />

chemical properties.<br />

Starch propionate and starch butyrate |<br />

Starch propionate and starch butyrate can be<br />

synthesised by treating the → starch with propane<br />

or butanic acid. The product structure<br />

is still based on → starch. Every based → glucose<br />

fragment is connected with a propionate<br />

or butyrate ester group. The product is more<br />

hydrophobic than → starch.<br />

Sustainable | An attempt to provide the best<br />

outcomes for the human and natural environments<br />

both now and into the indefinite future.<br />

One of the most often cited definitions of sustainability<br />

is the one created by the Brundtland<br />

Commission, led by the former Norwegian<br />

Prime Minister Gro Harlem Brundtland.<br />

The Brundtland Commission defined sustainable<br />

development as development that ‘meets<br />

the needs of the present without compromising<br />

the ability of future generations to meet<br />

their own needs.’ Sustainability relates to the<br />

continuity of economic, social, institutional<br />

and environmental aspects of human society,<br />

as well as the non-human environment).<br />

Sustainability | (as defined by European Bioplastics<br />

e.V.) has three dimensions: economic,<br />

social and environmental. This has been<br />

known as “the triple bottom line of sustainability”.<br />

This means that sustainable development<br />

involves the simultaneous pursuit of<br />

economic prosperity, environmental protection<br />

and social equity. In other words, businesses<br />

have to expand their responsibility to include<br />

these environmental and social dimensions.<br />

Sustainability is about making products useful<br />

to markets and, at the same time, having societal<br />

benefits and lower environmental impact<br />

than the alternatives currently available. It also<br />

implies a commitment to continuous improvement<br />

that should result in a further reduction<br />

of the environmental footprint of today’s products,<br />

processes and raw materials used.<br />

Thermoplastics | Plastics which soften or<br />

melt when heated and solidify when cooled<br />

(solid at room temperature).<br />

Thermoplastic Starch | (TPS) → starch that<br />

was modified (cooked, complexed) to make it<br />

a plastic resin<br />

Thermoset | Plastics (resins) which do not<br />

soften or melt when heated. Examples are<br />

epoxy resins or unsaturated polyester resins.<br />

Vinçotte | independant certifying organisation<br />

for the assessment on the conformity of bioplastics<br />

WPC | Wood Plastic Composite. Composite<br />

materials made of wood fiber/flour and plastics<br />

(mostly polypropylene).<br />

Yard Waste | Grass clippings, leaves, trimmings,<br />

garden residue.<br />

References:<br />

[1] Environmental Communication Guide,<br />

European Bioplastics, Berlin, Germany,<br />

2012<br />

[2] ISO 14067. Carbon footprint of products -<br />

Requirements and guidelines for quantification<br />

and communication<br />

[3] CEN TR 15932, Plastics - Recommendation<br />

for terminology and characterisation<br />

of biopolymers and bioplastics, 2010<br />

[4] CEN/TS 16137, Plastics - Determination<br />

of bio-based carbon content, 2011<br />

[5] ASTM D6866, Standard Test Methods for<br />

Determining the Biobased Content of<br />

Solid, Liquid, and Gaseous Samples Using<br />

Radiocarbon Analysis<br />

[6] SPI: Understanding Biobased Carbon<br />

Content, 2012<br />

[7] EN 13432, Requirements for packaging<br />

recoverable through composting and biodegradation.<br />

Test scheme and evaluation<br />

criteria for the final acceptance of packaging,<br />

2000<br />

[8] Wikipedia<br />

[9] ISO 14064 Greenhouse gases -- Part 1:<br />

Specification with guidance..., 2006<br />

[10] Terrachoice, 2010, www.terrachoice.com<br />

[11] Thielen, M.: Bioplastics: Basics. Applications.<br />

Markets, Polymedia Publisher,<br />

2012<br />

[12] Lörcks, J.: Biokunststoffe, Broschüre der<br />

FNR, 2005<br />

[13] de Vos, S.: Improving heat-resistance of<br />

PLA using poly(D-lactide),<br />

bioplastics MAGAZINE, Vol. 3, Issue 02/2008<br />

[14] de Wilde, B.: Anaerobic Digestion, bioplastics<br />

MAGAZINE, Vol 4., Issue 06/2009<br />

bioplastics MAGAZINE [04/14] Vol. 9 41


Politics<br />

shutterstock, YaiSirichai<br />

By<br />

Thomas Vink<br />

Assistant Manager<br />

Latitude Ltd.<br />

Seoul, South Korea<br />

www.atlatitude.com<br />

The<br />

bioplastics<br />

industry<br />

in Korea<br />

The global bioplastics market is booming – total production<br />

capacity is set to grow 400% by 2017, and the European<br />

Commission has designated bioplastics as a lead<br />

market. The Korean bio-industry is also growing, with production<br />

valued at 7.12 trillion Won (around € 5.1 billion) in 2012,<br />

and the Ministry of Trade, Industry and Energy announcing in<br />

April 2014 that around 215 billion Won (over € 154 million)<br />

will be invested into the bio-chemicals industry over the next<br />

5 years. Despite this growth in the bio-industry, the Korean<br />

market for bioplastics remains small, and internationally accessible<br />

information is hard to find. In April and May 2014,<br />

Latitude talked to a number of key players in the industry to<br />

find out more about the market for bioplastics in Korea.<br />

It is hard to imagine, driving through the rice fields and<br />

foothills of Moga-myeon, (a little town near Icheon), that just<br />

down the road thousands of biodegradable plastic sheets are<br />

being produced every day. Green Chemical Ltd. constructed<br />

their plant in 2006 and started producing plastic sheets<br />

made from 100% biodegradable PLA. These PLA sheets<br />

are now used in items such as food containers, and sold<br />

in supermarkets and department stores. Green Chemical<br />

imports 100 tonnes of raw PLA material every month, and is<br />

looking forward to growth in the biodegradable waste bag and<br />

soil cover markets. While they have found success, Deputy<br />

General Manager Hwang Dae-youn claims that the market for<br />

PLA is only about 200 tonnes per month, still much less than<br />

1% of the total plastic market in Korea. On the other hand, the<br />

market for PET is 100 times larger at around 20,000 tonnes<br />

per month. It is easy to see why companies are sceptical<br />

about this sector of the new industry.<br />

However, Korea has an established history of R&D into the<br />

biomaterials industry. To help grow the bioplastics market,<br />

the Korea Biodegradable Plastics Association (KBPA) was<br />

established in 1999. The scope of the association was expanded<br />

in 2008 to cover (fully and partly) biobased polymers in addition<br />

to fully biodegradable polymers, and is now called the Korean<br />

Bioplastics Association. The KBPA Chairperson, Prof. Chin<br />

42 bioplastics MAGAZINE [04/14] Vol. 9


Politics<br />

Seoul<br />

South Korea<br />

In-Joo, claims that Korean companies have been investing in<br />

bioplastics since 1993. Prof. Chin believes companies in Korea<br />

have developed the materials and have done the research, but<br />

the “balance is not yet right,” and getting the message out<br />

about bioplastics has proved to be a difficult task.<br />

The general consensus is that government regulations<br />

have not been kind to the bioplastics industry. Hwang Dae<br />

Youn would like government regulations to change in order to<br />

help grow the industry. “Antipathy is plaguing the industry”,<br />

he claims. Currently, the standards in Korea are so few that<br />

many organisations are ignoring bioplastics or believe it<br />

has no future. Even when former President Lee Myung Bak<br />

invested heavily into green industries, and “bioplastics did not<br />

really benefit” according to Prof. Chin In-Joo.<br />

J.J. Hwang, a senior research engineer at SK Chemicals,<br />

claims that current government policy “dates from 20 years<br />

ago,” and “is an obstacle to the growth of the bio-industry…<br />

it is preventing a boom!”. SK Chemicals has invested into<br />

both biodegradable and biobased plastics, but because of the<br />

market situation it has been difficult to get these products<br />

into mainstream use.<br />

There are also claims that the bioplastics market has<br />

remained small because of a focus only on biodegradable<br />

plastics. Korea Biomaterial Packaging Association<br />

Chairperson, Prof. You Young-sun, believes that a lack<br />

of usability and durability of biodegradable plastic are<br />

weaknesses that prevent the materials from being a viable<br />

option at the moment. J.J. Hwang recommends that, for now,<br />

we have to forget about the biodegradability of plastic and<br />

instead focus on “getting out of petroleum.” He states that<br />

“biodegradable material is just one of many materials in this<br />

industry.” and laments the fact that only fully biodegradable<br />

plastics are excluded from charges under Korea’s Extended<br />

Producer Responsibility (EPR) system. He believes that<br />

products listed under the EPR need to be able to state a biocontents<br />

policy, where charges are reduced depending on how<br />

much biodegradable material is used. With a bio-contents<br />

policy manufacturers could make products that are bio-based<br />

but still cost effective and multi-use. In this way, use of PLA<br />

and other biobased products would become more popular,<br />

and the proportion of biomass content used could gradually<br />

be increased as bioplastic products become normalized and<br />

prices fall.<br />

Jang Seok-chan, Head Office Administration Manager at<br />

the newly formed Korea Packaging Recycling Cooperative,<br />

gave Latitude an in-depth view covering the EPR and Korea’s<br />

recycling system. To summarise, the EPR system is effective<br />

in many respects and has worked well at increasing the<br />

recycling rate. For this reason Korea’s EPR system has<br />

been rightly praised by many. But there appear to be several<br />

loopholes where the policy could be abused. The concept of<br />

passing on responsibility to someone else along the chain,<br />

whilst doing just enough to pass a certain quota, has meant<br />

that no party really has any reason to advance the system or<br />

make it more eco-friendly. Korea’s Ministry of Environment<br />

has even acknowledged this issue, stating “there have been<br />

insufficient efforts deployed in adding higher value to the<br />

recycling industry.”<br />

Currently, the bioplastics market is too small for<br />

biodegradable and/or biobased plastic to be recycled in<br />

the main stream, and thus waste PLA is collected and<br />

incinerated. Therefore, if one wants to recycle bioplastics,<br />

one must increase the quantity of the product used. Prof.<br />

Chin In-Joo echoed this point, claiming that “plastic made<br />

from 100% PLA can be collected and recycled [but] quantity<br />

is important.” Prof. Chin went on to state that composting<br />

could be an even better solution, both environmentally and<br />

economically, but that Korea needs to invest in a proper<br />

composting infrastructure. Either way, facilities for recycling<br />

and composting are lacking. There is plenty of room for new<br />

technological solutions that can upgrade Korea’s recycling<br />

facilities and help to efficiently recycle or compost more<br />

types of plastic material. Currently, according to Prof. Chin,<br />

of all plastic waste, only PET plastic is recycled, and even<br />

that is incinerated if it has been in contact with food. Trying<br />

to boost the bioplastics industry by pushing for a change in<br />

government regulations has proved so far fruitless. Therefore,<br />

the most likely way forward, in terms of boosting the industry,<br />

is to grow the market. Companies like Green Chemical Ltd.,<br />

whose sales are growing, have proved that there is a market<br />

for bioplastics, if you have clear goals, a narrow focus, are<br />

willing to collaborate locally and internationally, and have a<br />

well-developed promotional campaign.<br />

Given the knowledge and technology that so many<br />

companies and associations in Korea have the potential<br />

for expansion of the bioplastics industry is high. However,<br />

investment in research and material production alone has<br />

proved lacking in terms of outcome. Now, if the bioplastics<br />

market is to grow without a change to government regulations,<br />

then manufacturers need to stand up and start producing and<br />

promoting bioplastic products.<br />

For a copy of the full report, please contact Latitude.<br />

bioplastics MAGAZINE [04/14] Vol. 9 43


Opinion<br />

Mass Balance<br />

Can ISSC PLUS certification be<br />

misleading – if the bio-based<br />

share is not labelled too?<br />

Comment by Michael Carus, nova-Institute<br />

Bridging the gap<br />

to a sustainable bio<br />

based economy<br />

Comment by Dr. Jan Henke (ISCC PLUS)<br />

On 23 April 2014 SABIC announced “that it will launch its first<br />

portfolio of certified renewable polyolefins, certified under the<br />

ISCC Plus certification scheme, which involves strict traceability<br />

and requires a chain of custody based on a mass balance system.<br />

The portfolio, which includes renewable polyethylenes (PE) and<br />

polypropylenes (PP), responds to the increasing demand for<br />

sustainable materials from SABIC’s customers.”<br />

Imagine you see the new SABIC PE or PP granulates with the<br />

label ISCC PLUS which claims “Certified Sustainability” – what<br />

will you think about the product? What does it mean?<br />

Are all of the PE or PP granulates themselves “certified as<br />

sustainable”? Or is it the feedstock used for the production of the<br />

material?<br />

The truth is: Neither of them are! The certification applies only<br />

to the biomass share of the feedstock and the granulates, without<br />

any information on the actual quantity of the share.<br />

SABIC uses certified sustainable “animal fats and waste” in<br />

their crackers: “We have optimized our technology to allow the<br />

production of renewable PP and PE using renewable feedstocks,<br />

which are made from waste fats.”<br />

But there is no minimum share of biomass required. So even if<br />

SABIC uses only 5% (certified) biomass and 95% crude oil for their<br />

PE and PP production, the ISCC PLUS label on the granulate still<br />

claims “Certified Sustainability” – although 95% of the feedstock<br />

and the product are not bio-based and therefore NOT certified as<br />

sustainable!<br />

We think that this is not a good idea. This could be misleading<br />

and can be harmful to the ISCC PLUS label and the companies<br />

using it. Some NGOs might (and will) call it green-washing. Is<br />

SABIC trying to get a GreenPremium price without having relevant<br />

additional costs?<br />

We suggest that the ISCC PLUS label – as well as other labels<br />

such as RSB – should only be used in direct correlation to the<br />

quantified share of the bio-based feedstock which they classify.<br />

That means in detail:<br />

It has to be clear that the label is only for the bio-based share<br />

of the feedstock in the product.<br />

That would mean in practice: The bio-based carbon content<br />

should always be labelled too – for example using the established<br />

label from Vinçotte or DIN CERTCO.<br />

Why a mass balance approach for<br />

sustainability certification and clear<br />

claims are essential<br />

The industrial use of bio based resources in<br />

particular in the chemical sector is stagnating.<br />

To increase their share, sustainable supply<br />

chains must be built up. This must be<br />

economically viable and sustainable. In the<br />

beginning it is only possible with low physical<br />

shares in the final product. Opponents of this<br />

approach argue that claims should only be<br />

made for a high physical share. These demands<br />

are out of the ivory tower. They negate the fact<br />

that for many producers a direct switch to high<br />

physical shares doubles costs or is in practical<br />

terms not feasible. The baby would be thrown<br />

out with the bath water. The share of certified<br />

bio based resources would decline.<br />

Under the mass balance approach,<br />

companies producing different outputs<br />

from the same feedstock (e.g. an integrated<br />

chemical site) can allocate the certified<br />

sustainable bio based share to only one or<br />

several out of all outputs. Under the global<br />

sustainability certification system ISCC PLUS<br />

there are two major prerequisites to do this:<br />

The certified sustainable output volume<br />

can never exceed the equivalent amount of<br />

certified feedstock.<br />

Clear claims must be used. They must<br />

reference the mass balance approach and<br />

never the physical content, unless this is<br />

clearly detectable.<br />

In the SABIC case the claim is not “certified<br />

sustainability” or “X% physical share of<br />

certified sustainable feedstock”. SABIC and<br />

their customers must always make reference<br />

to the mass balance approach. Other claims<br />

shall not be made.<br />

To promote the bio based economy it<br />

is essential to start with a mass balance<br />

Nova-Institut GmbH<br />

Hürth, Germany<br />

www.nova-institut.de<br />

44 bioplastics MAGAZINE [04/14] Vol. 9


Opinion<br />

RSB approach to<br />

certification of<br />

bio-based chemicals<br />

Comment by Melanie Williams (RSB)<br />

approach that allows smaller<br />

ratios of certified sustainable<br />

feedstock. Integrated sites using<br />

thousands of tons of fossil and<br />

non-sustainable feedstock cannot<br />

from one day to the other switch<br />

to certified sustainable bio based<br />

inputs. Further on the input can be<br />

spread over hundreds of outputs.<br />

A physical analysis (e.g. 14 C) may<br />

only detect a small bio content for<br />

a specific product. A mass balance<br />

approach would enable a company<br />

to allocate the bio content to a<br />

specific product. When demand<br />

is increasing other products can<br />

be included. At a certain point<br />

in time high physical shares will<br />

also become economically viable.<br />

Therefore, the mass balance<br />

approach is a stepping-stone<br />

towards the bio based economy.<br />

Opponents are freezing the current<br />

situation and will contribute to<br />

the stagnation of the bio based<br />

economy, although they claim<br />

aiming to achieve the opposite.<br />

The physical segregation of<br />

certified sustainable feedstock<br />

or the proof of relevant physical<br />

contents is also possible with ISCC<br />

PLUS. It might be an advantage<br />

to companies producing from<br />

100% certified sustainable<br />

material or with high detectable<br />

shares. To increase the share of<br />

certified sustainable biomass in<br />

the chemical industry ISCC PLUS<br />

is promoting the use of both<br />

mass balance and segregation.<br />

This allows companies to reach<br />

higher shares on a continuous<br />

improvement basis and to promote<br />

the bio based economy.<br />

Bio-based alternatives are<br />

increasingly being used to substitute<br />

petroleum-derived products.<br />

Manufacturers of bio-based materials<br />

are keen to show consumers that<br />

their products have been produced<br />

responsibly from sustainable biomass;<br />

certification to a reputed Voluntary<br />

Sustainability Standard is the<br />

preferred option. The Roundtable on<br />

Sustainable Biomaterials (RSB) is the<br />

environmental and social certification<br />

that came out as the top performer in<br />

recent studies commissioned by WWF<br />

[1] and IUCN [2].<br />

As manufacturers take their first<br />

steps towards producing bio-based<br />

drop-in chemicals, there will often<br />

be the need to use existing facilities,<br />

which currently process petroleum<br />

derived/fossil materials, somewhere<br />

in the supply chain. This will inevitably<br />

lead to the dilution of the bio-based<br />

material with fossil material. However,<br />

consumers will want to be assured<br />

that product labeled as ‘bio-based’<br />

contain a minimum bio content. After<br />

a wide-ranging public consultation,<br />

RSB has set a requirement for a<br />

minimum of 25% bio-based content.<br />

This requirement specifies that the<br />

annual, average bio-based content,<br />

measured according to ASTM D6866,<br />

CEN/TS 16137 or any equivalent<br />

protocol, shall not be less than 25% by<br />

weight. A mass balance approach can<br />

be used to cope with a fluctuating biobased<br />

content as long as the annual<br />

average is always shown to exceed<br />

the 25% threshold. This average<br />

bio-based content should be stated<br />

on the product documentation and<br />

packaging.<br />

An RSB certified biochemical<br />

manufacturer can make a claim on<br />

their product or packaging that their<br />

product mix contains RSB compliant<br />

bio-chemicals. Companies can also<br />

make a claim in their marketing and<br />

publicity that they support socially<br />

and environmentally responsible<br />

production of biomass, bio-chemicals<br />

and bio-products.<br />

SABIC and BASF are to be<br />

congratulated for using bio-based<br />

feedstock, but under the RSB system<br />

they could not use a specific claim<br />

on their products until they reached<br />

the 25% threshold. So how should a<br />

company obtain recognition for their<br />

efforts in the early stages of replacing<br />

fossil-based products with biobased<br />

ones? They can get credit with<br />

consumers by showing that they are<br />

in compliance with the RSB Principles<br />

and Criteria for environmental and<br />

social sustainability. As they increase<br />

the bio-based content of their products<br />

to meet the minimum 25% threshold,<br />

they are then ready to make a strong<br />

claim that their product is bio-based,<br />

and that their product meets the<br />

robust bio-based sustainability<br />

criteria in the RSB standard.<br />

Related to this, RSB is currently<br />

considering the introduction of<br />

certificates, which are sold separately<br />

to the product, (commonly called a<br />

‘book-and-claim’ system) to help<br />

manufacturers source sustainable<br />

bio-based feedstock even when none<br />

may be available in proximity to their<br />

manufacturing sites. This will also<br />

help companies in the early stages of<br />

replacing fossil-based products with<br />

bio-based alternatives.<br />

ISCC System GmbH<br />

Köln – Germany<br />

www.iscc-system.org<br />

[1] http://wwf.panda.org/?uNewsID=212791<br />

[2] https://cmsdata.iucn.org/downloads/betting_<br />

on_best_quality.pdf<br />

Roundtable on Sustainable Biomaterials (RSB)<br />

Geneva, Switzerland<br />

www.rsb.org<br />

bioplastics MAGAZINE [04/14] Vol. 9 45


Suppliers Guide<br />

1. Raw Materials<br />

AGRANA Starch<br />

Thermoplastics<br />

Conrathstrasse 7<br />

A-3950 Gmuend, Austria<br />

Tel: +43 676 8926 19374<br />

lukas.raschbauer@agrana.com<br />

www.agrana.com<br />

Shandong Fuwin New Material Co., Ltd.<br />

Econorm ® Biodegradable &<br />

Compostable Resin<br />

North of Baoshan Road, Zibo City,<br />

Shandong Province P.R. China.<br />

Phone: +86 533 7986016<br />

Fax: +86 533 6201788<br />

Mobile: +86-13953357190<br />

CNMHELEN@GMAIL.COM<br />

www.sdfuwin.com<br />

FKuR Kunststoff GmbH<br />

Siemensring 79<br />

D - 47 877 Willich<br />

Tel. +49 2154 9251-0<br />

Tel.: +49 2154 9251-51<br />

sales@fkur.com<br />

www.fkur.com<br />

39 mm<br />

Simply contact:<br />

Tel.: +49 2161 6884467<br />

suppguide@bioplasticsmagazine.com<br />

Stay permanently listed in the<br />

Suppliers Guide with your company<br />

logo and contact information.<br />

For only 6,– EUR per mm, per issue you<br />

can be present among top suppliers in<br />

the field of bioplastics.<br />

For Example:<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach<br />

Germany<br />

Tel. +49 2161 664864<br />

Fax +49 2161 631045<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Showa Denko Europe GmbH<br />

Konrad-Zuse-Platz 4<br />

81829 Munich, Germany<br />

Tel.: +49 89 93996226<br />

www.showa-denko.com<br />

support@sde.de<br />

DuPont de Nemours International S.A.<br />

2 chemin du Pavillon<br />

1218 - Le Grand Saconnex<br />

Switzerland<br />

Tel.: +41 22 171 51 11<br />

Fax: +41 22 580 22 45<br />

plastics@dupont.com<br />

www.renewable.dupont.com<br />

www.plastics.dupont.com<br />

Tel: +86 351-8689356<br />

Fax: +86 351-8689718<br />

www.ecoworld.jinhuigroup.com<br />

jinhuibio@126.com<br />

Jincheng, Lin‘an, Hangzhou,<br />

Zhejiang 311300, P.R. China<br />

China contact: Grace Jin<br />

mobile: 0086 135 7578 9843<br />

Grace@xinfupharm.com<br />

Europe contact(Belgium): Susan Zhang<br />

mobile: 0032 478 991619<br />

zxh0612@hotmail.com<br />

www.xinfupharm.com<br />

1.1 bio based monomers<br />

Corbion Purac<br />

Arkelsedijk 46, P.O. Box 21<br />

4200 AA Gorinchem -<br />

The Netherlands<br />

Tel.: +31 (0)183 695 695<br />

Fax: +31 (0)183 695 604<br />

www.corbion.com/bioplastics<br />

bioplastics@corbion.com<br />

1.2 compounds<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

PolyOne<br />

Avenue Melville Wilson, 2<br />

Zoning de la Fagne<br />

5330 Assesse<br />

Belgium<br />

Tel.: + 32 83 660 211<br />

www.polyone.com<br />

WinGram Industry CO., LTD<br />

Great River(Qin Xin)<br />

Plastic Manufacturer CO., LTD<br />

Mobile (China): +86-13113833156<br />

Mobile (Hong Kong): +852-63078857<br />

Fax: +852-3184 8934<br />

Email: Benson@wingram.hk<br />

Sample Charge:<br />

39mm x 6,00 €<br />

= 234,00 € per entry/per issue<br />

Sample Charge for one year:<br />

6 issues x 234,00 EUR = 1,404.00 €<br />

The entry in our Suppliers Guide is<br />

bookable for one year (6 issues) and<br />

extends automatically if it’s not canceled<br />

three month before expiry.<br />

Evonik Industries AG<br />

Paul Baumann Straße 1<br />

45772 Marl, Germany<br />

Tel +49 2365 49-4717<br />

evonik-hp@evonik.com<br />

www.vestamid-terra.com<br />

www.evonik.com<br />

API S.p.A.<br />

Via Dante Alighieri, 27<br />

36065 Mussolente (VI), Italy<br />

Telephone +39 0424 579711<br />

www.apiplastic.com<br />

www.apinatbio.com<br />

1.3 PLA<br />

Shenzhen Esun Ind. Co;Ltd<br />

www.brightcn.net<br />

www.esun.en.alibaba.com<br />

bright@brightcn.net<br />

Tel: +86-755-2603 1978<br />

1.4 starch-based bioplastics<br />

www.facebook.com<br />

www.issuu.com<br />

www.twitter.com<br />

www.youtube.com<br />

Natureplast<br />

11 rue François Arago<br />

14123 Ifs – France<br />

Tel. +33 2 31 83 50 87<br />

www.natureplast.eu<br />

t.lefevre@natureplast.eu<br />

Kingfa Sci. & Tech. Co., Ltd.<br />

No.33 Kefeng Rd, Sc. City, Guangzhou<br />

Hi-Tech Ind. Development Zone,<br />

Guangdong, P.R. China. 510663<br />

Tel: +86 (0)20 6622 1696<br />

info@ecopond.com.cn<br />

www.ecopond.com.cn<br />

FLEX-162 Biodeg. Blown Film Resin!<br />

Bio-873 4-Star Inj. Bio-Based Resin!<br />

Limagrain Céréales Ingrédients<br />

ZAC „Les Portes de Riom“ - BP 173<br />

63204 Riom Cedex - France<br />

Tel. +33 (0)4 73 67 17 00<br />

Fax +33 (0)4 73 67 17 10<br />

www.biolice.com<br />

46 bioplastics MAGAZINE [04/14] Vol. 9


Suppliers Guide<br />

1.6 masterbatches<br />

6. Equipment<br />

6.1 Machinery & Molds<br />

BIOTEC<br />

Biologische Naturverpackungen<br />

Werner-Heisenberg-Strasse 32<br />

46446 Emmerich/Germany<br />

Tel.: +49 (0) 2822 – 92510<br />

info@biotec.de<br />

www.biotec.de<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

Taghleef Industries SpA, Italy<br />

Via E. Fermi, 46<br />

33058 San Giorgio di Nogaro (UD)<br />

Contact Frank Ernst<br />

Tel. +49 2402 7096989<br />

Mobile +49 160 4756573<br />

frank.ernst@ti-films.com<br />

www.ti-films.com<br />

4. Bioplastics products<br />

Molds, Change Parts and Turnkey<br />

Solutions for the PET/Bioplastic<br />

Container Industry<br />

284 Pinebush Road<br />

Cambridge Ontario<br />

Canada N1T 1Z6<br />

Tel. +1 519 624 9720<br />

Fax +1 519 624 9721<br />

info@hallink.com<br />

www.hallink.com<br />

ROQUETTE<br />

62 136 LESTREM, FRANCE<br />

00 33 (0) 3 21 63 36 00<br />

www.gaialene.com<br />

www.roquette.com<br />

Grabio Greentech Corporation<br />

Tel: +886-3-598-6496<br />

No. 91, Guangfu N. Rd., Hsinchu<br />

Industrial Park,Hukou Township,<br />

Hsinchu County 30351, Taiwan<br />

sales@grabio.com.tw<br />

www.grabio.com.tw<br />

Wuhan Huali<br />

Environmental Technology Co.,Ltd.<br />

No.8, North Huashiyuan Road,<br />

Donghu New Tech Development<br />

Zone, Wuhan, Hubei, China<br />

Tel: +86-27-87926666<br />

Fax: + 86-27-87925999<br />

rjh@psm.com.cn, www.psm.com.cn<br />

1.5 PHA<br />

TianAn Biopolymer<br />

No. 68 Dagang 6th Rd,<br />

Beilun, Ningbo, China, 315800<br />

Tel. +86-57 48 68 62 50 2<br />

Fax +86-57 48 68 77 98 0<br />

enquiry@tianan-enmat.com<br />

www.tianan-enmat.com<br />

Metabolix, Inc.<br />

Bio-based and biodegradable resins<br />

and performance additives<br />

21 Erie Street<br />

Cambridge, MA 02139, USA<br />

US +1-617-583-1700<br />

DE +49 (0) 221 / 88 88 94 00<br />

www.metabolix.com<br />

info@metabolix.com<br />

PolyOne<br />

Avenue Melville Wilson, 2<br />

Zoning de la Fagne<br />

5330 Assesse<br />

Belgium<br />

Tel.: + 32 83 660 211<br />

www.polyone.com<br />

2. Additives/Secondary raw materials<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

Rhein Chemie Rheinau GmbH<br />

Duesseldorfer Strasse 23-27<br />

68219 Mannheim, Germany<br />

Phone: +49 (0)621-8907-233<br />

Fax: +49 (0)621-8907-8233<br />

bioadimide.eu@rheinchemie.com<br />

www.bioadimide.com<br />

3. Semi finished products<br />

3.1 films<br />

Huhtamaki Films<br />

Sonja Haug<br />

Zweibrückenstraße 15-25<br />

91301 Forchheim<br />

Tel. +49-9191 81203<br />

Fax +49-9191 811203<br />

www.huhtamaki-films.com<br />

www.earthfirstpla.com<br />

www.sidaplax.com<br />

www.plasticsuppliers.com<br />

Sidaplax UK : +44 (1) 604 76 66 99<br />

Sidaplax Belgium: +32 9 210 80 10<br />

Plastic Suppliers: +1 866 378 4178<br />

Minima Technology Co., Ltd.<br />

Esmy Huang, Marketing Manager<br />

No.33. Yichang E. Rd., Taipin City,<br />

Taichung County<br />

411, Taiwan (R.O.C.)<br />

Tel. +886(4)2277 6888<br />

Fax +883(4)2277 6989<br />

Mobil +886(0)982-829988<br />

esmy@minima-tech.com<br />

Skype esmy325<br />

www.minima-tech.com<br />

Natur-Tec ® - Northern Technologies<br />

4201 Woodland Road<br />

Circle Pines, MN 55014 USA<br />

Tel. +1 763.404.8700<br />

Fax +1 763.225.6645<br />

info@natur-tec.com<br />

www.natur-tec.com<br />

NOVAMONT S.p.A.<br />

Via Fauser , 8<br />

28100 Novara - ITALIA<br />

Fax +39.0321.699.601<br />

Tel. +39.0321.699.611<br />

www.novamont.com<br />

President Packaging Ind., Corp.<br />

PLA Paper Hot Cup manufacture<br />

In Taiwan, www.ppi.com.tw<br />

Tel.: +886-6-570-4066 ext.5531<br />

Fax: +886-6-570-4077<br />

sales@ppi.com.tw<br />

ProTec Polymer Processing GmbH<br />

Stubenwald-Allee 9<br />

64625 Bensheim, Deutschland<br />

Tel. +49 6251 77061 0<br />

Fax +49 6251 77061 500<br />

info@sp-protec.com<br />

www.sp-protec.com<br />

6.2 Laboratory Equipment<br />

MODA: Biodegradability Analyzer<br />

SAIDA FDS INC.<br />

143-10 Isshiki, Yaizu,<br />

Shizuoka,Japan<br />

Tel:+81-54-624-6260<br />

Info2@moda.vg<br />

www.saidagroup.jp<br />

7. Plant engineering<br />

EREMA Engineering Recycling<br />

Maschinen und Anlagen GmbH<br />

Unterfeldstrasse 3<br />

4052 Ansfelden, AUSTRIA<br />

Phone: +43 (0) 732 / 3190-0<br />

Fax: +43 (0) 732 / 3190-23<br />

erema@erema.at<br />

www.erema.at<br />

Uhde Inventa-Fischer GmbH<br />

Holzhauser Strasse 157–159<br />

D-13509 Berlin<br />

Tel. +49 30 43 567 5<br />

Fax +49 30 43 567 699<br />

sales.de@uhde-inventa-fischer.com<br />

Uhde Inventa-Fischer AG<br />

Via Innovativa 31<br />

CH-7013 Domat/Ems<br />

Tel. +41 81 632 63 11<br />

Fax +41 81 632 74 03<br />

sales.ch@uhde-inventa-fischer.com<br />

www.uhde-inventa-fischer.com<br />

bioplastics MAGAZINE [04/14] Vol. 9 47


Suppliers Guide<br />

9. Services<br />

10.2 Universities<br />

Biopolynov<br />

11 rue François Arago<br />

14123 Ifs – France<br />

Tel. +33 2 31 83 50 87<br />

www. biopolynov.com<br />

t.lefevre@natureplast.eu<br />

Osterfelder Str. 3<br />

46047 Oberhausen<br />

Tel.: +49 (0)208 8598 1227<br />

Fax: +49 (0)208 8598 1424<br />

thomas.wodke@umsicht.fhg.de<br />

www.umsicht.fraunhofer.de<br />

Institut für Kunststofftechnik<br />

Universität Stuttgart<br />

Böblinger Straße 70<br />

70199 Stuttgart<br />

Tel +49 711/685-62814<br />

Linda.Goebel@ikt.uni-stuttgart.de<br />

www.ikt.uni-stuttgart.de<br />

narocon<br />

Dr. Harald Kaeb<br />

Tel.: +49 30-28096930<br />

kaeb@narocon.de<br />

www.narocon.de<br />

nova-Institut GmbH<br />

Chemiepark Knapsack<br />

Industriestrasse 300<br />

50354 Huerth, Germany<br />

Tel.: +49(0)2233-48-14 40<br />

E-Mail: contact@nova-institut.de<br />

www.biobased.eu<br />

Bioplastics Consulting<br />

Tel. +49 2161 664864<br />

info@polymediaconsult.com<br />

UL International TTC GmbH<br />

Rheinuferstrasse 7-9, Geb. R33<br />

47829 Krefeld-Uerdingen, Germany<br />

Tel.: +49 (0) 2151 5370-370<br />

Fax: +49 (0) 2151 5370-371<br />

ttc@ul.com<br />

www.ulttc.com<br />

10. Institutions<br />

10.1 Associations<br />

BPI - The Biodegradable<br />

Products Institute<br />

331 West 57th Street, Suite 415<br />

New York, NY 10019, USA<br />

Tel. +1-888-274-5646<br />

info@bpiworld.org<br />

European Bioplastics e.V.<br />

Marienstr. 19/20<br />

10117 Berlin, Germany<br />

Tel. +49 30 284 82 350<br />

Fax +49 30 284 84 359<br />

info@european-bioplastics.org<br />

www.european-bioplastics.org<br />

IfBB – Institute for Bioplastics<br />

and Biocomposites<br />

University of Applied Sciences<br />

and Arts Hanover<br />

Faculty II – Mechanical and<br />

Bioprocess Engineering<br />

Heisterbergallee 12<br />

30453 Hannover, Germany<br />

Tel.: +49 5 11 / 92 96 - 22 69<br />

Fax: +49 5 11 / 92 96 - 99 - 22 69<br />

lisa.mundzeck@fh-hannover.de<br />

http://www.ifbb-hannover.de/<br />

Michigan State University<br />

Department of Chemical<br />

Engineering & Materials Science<br />

Professor Ramani Narayan<br />

East Lansing MI 48824, USA<br />

Tel. +1 517 719 7163<br />

narayan@msu.edu<br />

‘Basics‘ book on bioplastics<br />

This book, created and published by Polymedia Publisher, maker of bioplastics MAGA-<br />

ZINE is available in English and German language.<br />

The book is intended to offer a rapid and uncomplicated introduction into the subject<br />

of bioplastics, and is aimed at all interested readers, in particular those who have not yet<br />

had the opportunity to dig deeply into the subject, such as students or those just joining<br />

this industry, and lay readers. It gives an introduction to plastics and bioplastics, explains<br />

which renewable resources can be used to produce bioplastics, what types of bioplastic<br />

exist, and which ones are already on the market. Further aspects, such as market development,<br />

the agricultural land required, and waste disposal, are also examined.<br />

An extensive index allows the reader to find specific aspects quickly, and is complemented<br />

by a comprehensive literature list and a guide to sources of additional information<br />

on the Internet.<br />

The author Michael Thielen is editor and publisher bioplastics MAGAZINE. He is a qualified<br />

machinery design engineer with a degree in plastics technology from the RWTH<br />

University in Aachen. He has written several books on the subject of blow-moulding<br />

technology and disseminated his knowledge of plastics in numerous presentations,<br />

seminars, guest lectures and teaching assignments.<br />

110 pages full color, paperback<br />

ISBN 978-3-9814981-1-0: Bioplastics<br />

ISBN 978-3-9814981-0-3: Biokunststoffe<br />

Order now for € 18.65 or US-$ 25.00 (+ VAT where applicable, plus shipping and handling, ask for details)<br />

order at www.bioplasticsmagazine.de/books, by phone +49 2161 6884463 or by e-mail books@bioplasticsmagazine.com<br />

Or subscribe and get it as a free gift (see page 69 for details, outside German y only)<br />

48 bioplastics MAGAZINE [04/14] Vol. 9


Events<br />

Subscribe<br />

now at<br />

bioplasticsmagazine.com<br />

the next six issues for €149.– 1)<br />

Special offer<br />

for students and<br />

young professionals 1,2)<br />

€ 99.-<br />

2) aged 35 and below. Send a scan<br />

of your student card, your ID or<br />

similar proof ...<br />

Event Calendar<br />

2 nd International Conference<br />

Bio- based Polymers and Composites<br />

24.08.2014 - 28.08.2014 - Visegrád, Hungary<br />

www.bipoco2014.hu<br />

Bio-based Global Summit 2014<br />

09.09.2014 - 10.09.2014 - Brussels, Belgium<br />

Thon EU Hotel Brussels<br />

www.biobased-global-summit.com/<br />

World Bio Markets Brasil<br />

24.09.2014 - 26.09.2014 - Sao Paulo, Brasil<br />

www.greenpowerconferences.com/BF1409BR<br />

International Symposium on BioPolymers - ISBP2014<br />

29.09.2014 - 01.10.2014 - Santos, Brazil<br />

Mendez Plaza Hotel<br />

www.isbp2014.com<br />

2 nd Bioplastic Materials Topical Conference 2014<br />

01.10.2014 - 02.10.2014 - Chicago, Ilinois,USA<br />

Embassy Suite Hotel, Schaumburg<br />

http://events.r20.constantcontact.com/register/event?oeidk=a07e<br />

9549w6z5d5 47f5&llr=7ppotodab<br />

Bioproducts World 2014<br />

05.10.2014 - 08.10.2014 - Columbus, OH, USA<br />

Columbus Convention Centre<br />

www.bioproductsworld.org/general_registration.php<br />

ISSN 1862-5258<br />

Highlights<br />

May/June<br />

03 | 2014<br />

BioEnvironmental Polymer Society<br />

14.10.2014 - 17.10.2014 - Kansas City, USA<br />

Kauffman Foundation Conference Center<br />

www.beps.org<br />

Injection Moulding | 10<br />

Thermoset | 34<br />

4. Kooperationsforum Biopolymere<br />

21.10.2014 - Straubing, Germany<br />

Joseph-von-Fraunhofer-Halle<br />

www.bayern-innovativ.de/biopolymere2014<br />

bioplastics MAGAZINE Vol. 9<br />

... is read in 91 countries<br />

World Bio Markets USA<br />

27.10.2014 - 29.10.2014 - San Diego (CA), USA<br />

www.greenpowerconferences.com/BF1410US<br />

Ecochem The Global Sustainable<br />

Chemistry & Engineering Event<br />

11.11.2014 - 13.11.2014 -<br />

Congress Center Basel<br />

http://ecochemex.com/<br />

+<br />

Mention the promotion code ‘watch‘ or ‘book‘<br />

and you will get our watch or the book 3)<br />

Bioplastics Basics. Applications. Markets. for free<br />

or<br />

1) Offer valid until 30 Sept. 2014<br />

3) Gratis-Buch in Deutschland nicht möglich, no free book in Germany<br />

You can meet us! Please contact us in advance by e-mail.<br />

Bio-based Plastics – How do we Grow the EU Industry?<br />

01.12.2014 - Brussels, Belgium<br />

The Square Brussels<br />

http://bio-tic-workshops.eu/bio-based_plastics/<br />

9 th European Bioplastics Conference<br />

02.12.2014 - 03.12.2014 - Brussels, Belgium<br />

The Square, Brussels<br />

http://en.european-bioplastics.org/conference/<br />

3 rd Conference on Carbon Dioxide<br />

as Feedstock for Chemistry and Polymers<br />

02.12.2014 - 03.12.2014 - Essen, Germany<br />

Haus der Technik<br />

www.co2-chemistry.eu/registration<br />

bio!pac - biobased packaging<br />

12.05.2015 - 13.05.2015 - Amsterdam, The Netherlands<br />

Novotel, Amsterdam City<br />

www.bio-pac.info<br />

bioplastics MAGAZINE [04/14] Vol. 9 49


Companies in this issue<br />

Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />

Aescap Venture 23<br />

Agrana Starch Thermoplastics 46<br />

AIMPLAS 22<br />

Aljuan 22<br />

Almuplas 22<br />

Alpla 23<br />

API 46<br />

Armacell Benelux 10<br />

Aster Capital 23<br />

Avantium 23<br />

Basaltex 10<br />

BASF 3, 44<br />

Bayern Innovativ 21<br />

Bcomp 10<br />

Beologic 10<br />

Biopolynov 48<br />

Biotec 47<br />

Biowerth 10<br />

BPI 48<br />

Braskem 8, 29<br />

Capricorn Ventrure Partners 23<br />

Cereplast 7<br />

CNR 22<br />

Coca-Cola 5, 6, 7, 23, 31<br />

Corbion 46<br />

Cornell University 14<br />

Coza 15<br />

Danone 23<br />

De Hoge Dennen Capital 23<br />

Deutsches Kunststoffmuseum 36<br />

DIN Certco 44<br />

DuPont 25 46<br />

Erema 47<br />

Espaçoplas 22<br />

European Bioplastics 48<br />

European Ind. Hemp Ass. 10<br />

Evonik Industries 46, 51<br />

FKuR 28, 37 2, 46<br />

Fonti di Vinadio 24<br />

Ford Motor Company 6<br />

Forum Technol. & Wirtsch. 10<br />

Fraunhofer UMSICHT 48<br />

Galactica 24<br />

Grabio Greentech 47<br />

Grafe 46, 47<br />

Green Chemical 42<br />

Greencover 28<br />

Güth & Wolf 10<br />

Hallink 47<br />

Heinz 6<br />

Huntsman 19<br />

ING Venture Partners 23<br />

Inst. f. bioplastics & biocomposites 48<br />

ISCC System 44<br />

Isowood 10<br />

Jakob Winter 10<br />

Jinhui Zhaolong 46<br />

John Deere 14<br />

KHS Corpoplast 26<br />

Kingfa 46<br />

Korea Biomat. Packaging Ass. 42<br />

Korea Packaging Recycl. Coop. 42<br />

Korean Bioplastics Association 42<br />

Latitude 42<br />

Limagrain Céréales Ingrédients 46<br />

Lineo 18<br />

Mahle 25<br />

Maverick Enterprises 28<br />

Meredian 5<br />

Michigan State University 48<br />

narocon 48<br />

Natureplast 46<br />

NatureWorks 24, 28<br />

Natur-Tec 47<br />

Navitas Capital 23<br />

Nike 6<br />

nova-Institut 10, 30, 32, 44 48<br />

Novamont 47, 52<br />

Öko-Institut 31<br />

Organic Waste Systems 22<br />

Plastic Suppliers 28 47<br />

plasticker 27<br />

polymediaconsult 48<br />

PolyOne 46, 47<br />

President Packaging 47<br />

Procter & Gamble 6<br />

ProTec Polymer Processing 47<br />

PSM 47<br />

Qmilch Deutschland 37<br />

Reed Exhibitions 10 34<br />

Roquette 47<br />

Rotho 15<br />

Roundtable on Sust. Biomat. (RSB) 45<br />

Sabic 3, 44<br />

Saida 47<br />

Samas 15<br />

SeaWorld 7<br />

Shandong Fuwin 10, 46<br />

Shenzhen Esun Industrial 46<br />

Showa Denko 46<br />

SK Chemicals 42<br />

Sofinnova Partners 23<br />

Sonae Industria 12<br />

Swire Pacific 23<br />

Tecnaro 15<br />

Tetra Pak 29<br />

Toyota 31<br />

Trellis Earth 7<br />

Trinchero Family Estates 28<br />

Uhde Inventa-Fischer 35, 47<br />

UL Thermoplastics 48<br />

Univ.Stuttgart (IKT) 37 48<br />

University of Guelph 20<br />

Vinçotte 44<br />

Vizelplas 22<br />

VLB 22<br />

WinGram 46<br />

Wuhan Huali 17, 47<br />

Zhejiang Hangzhou Xinfu Pharm. 46<br />

Editorial Planner 2014<br />

Issue Month Publ.-Date<br />

edit/ad/<br />

Deadline<br />

05/2014 September/October 06.10.14 06.09.14 Fiber / Textile /<br />

Nonwoven<br />

Editorial Focus (1) Editorial Focus (2) Basics<br />

Toys<br />

Building Blocks<br />

06/2014 November/December 01.12.14 01.11.14 Films / Flexibles /<br />

Bags<br />

Subject to changes<br />

Consumer<br />

Electronics<br />

Sustainability<br />

www.bioplasticsmagazine.com Follow us on twitter! Be our friend on Facebook!<br />

www.facebook.com/bioplasticsmagazine<br />

50 bioplastics MAGAZINE [04/14] Vol. 9

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!