Maintworld Magazine 3/2021
- maintenance & asset management
- maintenance & asset management
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PARTNER ARTICLE<br />
LCMUA Use Case - Navigating<br />
the Challenges of an Aging<br />
Facility<br />
Lake Cities Municipal Utility Authority<br />
(http://lcmua.org) is located in Lake Dallas,<br />
Texas and provides superior drinking<br />
water, fire protection, and pressure to the<br />
Shady Shores, Lake Dallas, and Hickory<br />
Creek areas (together known as the Tri-<br />
Cities). It also operates according to the<br />
Texas Commission on Environmental<br />
Quality (TCEQ) standards in potable<br />
(drinking) water and sanitary sewer services.<br />
LCMUA operates 21 lift stations, 3<br />
elevated storage tanks, 3 ground storage<br />
tanks, 10 pumps on the water side (with 3<br />
altitude valves), and 46 sewer pumps on<br />
the wastewater side.<br />
The reality was that LCMUA had an<br />
aging infrastructure system that needed<br />
help from top to bottom. To better manage<br />
and maintain their facility, upgrading<br />
the system was one of the organization’s<br />
biggest priorities. In addition, a large<br />
portion of LCMUA’s budget at the time<br />
was spent on call-outs, false alarms, and<br />
failing equipment. For instance, the team<br />
had to constantly send test alarms to<br />
make sure the system was still functioning,<br />
and it was common for an operator<br />
to get a call once a week that alarms<br />
were not working. Additionally, the preexisting<br />
SCADA system was actually a<br />
combination of three competitor products,<br />
which ended up providing LCMUA<br />
personnel with three different sets of operating<br />
data. Besides requiring a unified<br />
solution for their new HMI/SCADA, the<br />
authority also required one that could<br />
handle Distributed Network Protocol<br />
(DNP3) communications and interface<br />
with existing Servelec Technologies TBox<br />
combined PLC/RTU hardware installed<br />
at every lift station, pump station, and elevated<br />
storage tank in their system.<br />
KEEPING SMALLER UTILITY<br />
PLANTS EFFICIENTLY OPERATING<br />
IS A BALANCING ACT BETWEEN<br />
THE AVAILABLE WORKFORCE<br />
AND FINANCES.<br />
And as with most facilities, LCMUA’s<br />
personnel are typically busy everyday<br />
working on projects such as preventative<br />
maintenance or making repairs,<br />
so they cannot monitor the operations<br />
at all times. Because this facility works<br />
with a lean workforce, they needed a<br />
solution that could give them 24/7 operational<br />
visibility and accommodate the<br />
often-remote workforce. The software<br />
solution also needed to be able to send<br />
alerts notifying personnel to pull their<br />
attention away from their daily duties<br />
to address larger, more serious issues.<br />
Consequently, to upgrade their system,<br />
LCMUA sought solutions to replace the<br />
older SCADA system, to reduce the related<br />
costs, and to ultimately manage<br />
the facility more efficiently with a lean<br />
workforce. To tackle their challenges<br />
and achieve their goals, LCMUA first<br />
worked with system integrator<br />
WHECO Controls of Fort Worth, Texas<br />
(www.whecocontrols.com) and then<br />
completed the project with system<br />
integrator Impact Automation and<br />
Controls of the Dallas/Fort Worth area<br />
(www.impactaac.com).<br />
The Solution: Using Technology<br />
to LCMUA’s Advantage<br />
WHECO Controls selected and deployed<br />
the following ICONICS software and<br />
installed its plant historian:<br />
• GENESIS64 web-based real-time<br />
HMI/SCADA suite with WebHMI<br />
• MobileHMI data mobility software<br />
suite<br />
• AlarmWorX64 Multimedia OPC<br />
alarm management software<br />
• ReportWorX enterprise reporting,<br />
charting, and analysis software<br />
• Hyper Historian high-speed, reliable,<br />
and robust plant data historian.<br />
By using ICONICS solutions, LCMUA<br />
saw immediate value.<br />
LCMUA on-call monitoring.<br />
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