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Maintworld Magazine 3/2021

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PARTNER ARTICLE<br />

LCMUA Use Case - Navigating<br />

the Challenges of an Aging<br />

Facility<br />

Lake Cities Municipal Utility Authority<br />

(http://lcmua.org) is located in Lake Dallas,<br />

Texas and provides superior drinking<br />

water, fire protection, and pressure to the<br />

Shady Shores, Lake Dallas, and Hickory<br />

Creek areas (together known as the Tri-<br />

Cities). It also operates according to the<br />

Texas Commission on Environmental<br />

Quality (TCEQ) standards in potable<br />

(drinking) water and sanitary sewer services.<br />

LCMUA operates 21 lift stations, 3<br />

elevated storage tanks, 3 ground storage<br />

tanks, 10 pumps on the water side (with 3<br />

altitude valves), and 46 sewer pumps on<br />

the wastewater side.<br />

The reality was that LCMUA had an<br />

aging infrastructure system that needed<br />

help from top to bottom. To better manage<br />

and maintain their facility, upgrading<br />

the system was one of the organization’s<br />

biggest priorities. In addition, a large<br />

portion of LCMUA’s budget at the time<br />

was spent on call-outs, false alarms, and<br />

failing equipment. For instance, the team<br />

had to constantly send test alarms to<br />

make sure the system was still functioning,<br />

and it was common for an operator<br />

to get a call once a week that alarms<br />

were not working. Additionally, the preexisting<br />

SCADA system was actually a<br />

combination of three competitor products,<br />

which ended up providing LCMUA<br />

personnel with three different sets of operating<br />

data. Besides requiring a unified<br />

solution for their new HMI/SCADA, the<br />

authority also required one that could<br />

handle Distributed Network Protocol<br />

(DNP3) communications and interface<br />

with existing Servelec Technologies TBox<br />

combined PLC/RTU hardware installed<br />

at every lift station, pump station, and elevated<br />

storage tank in their system.<br />

KEEPING SMALLER UTILITY<br />

PLANTS EFFICIENTLY OPERATING<br />

IS A BALANCING ACT BETWEEN<br />

THE AVAILABLE WORKFORCE<br />

AND FINANCES.<br />

And as with most facilities, LCMUA’s<br />

personnel are typically busy everyday<br />

working on projects such as preventative<br />

maintenance or making repairs,<br />

so they cannot monitor the operations<br />

at all times. Because this facility works<br />

with a lean workforce, they needed a<br />

solution that could give them 24/7 operational<br />

visibility and accommodate the<br />

often-remote workforce. The software<br />

solution also needed to be able to send<br />

alerts notifying personnel to pull their<br />

attention away from their daily duties<br />

to address larger, more serious issues.<br />

Consequently, to upgrade their system,<br />

LCMUA sought solutions to replace the<br />

older SCADA system, to reduce the related<br />

costs, and to ultimately manage<br />

the facility more efficiently with a lean<br />

workforce. To tackle their challenges<br />

and achieve their goals, LCMUA first<br />

worked with system integrator<br />

WHECO Controls of Fort Worth, Texas<br />

(www.whecocontrols.com) and then<br />

completed the project with system<br />

integrator Impact Automation and<br />

Controls of the Dallas/Fort Worth area<br />

(www.impactaac.com).<br />

The Solution: Using Technology<br />

to LCMUA’s Advantage<br />

WHECO Controls selected and deployed<br />

the following ICONICS software and<br />

installed its plant historian:<br />

• GENESIS64 web-based real-time<br />

HMI/SCADA suite with WebHMI<br />

• MobileHMI data mobility software<br />

suite<br />

• AlarmWorX64 Multimedia OPC<br />

alarm management software<br />

• ReportWorX enterprise reporting,<br />

charting, and analysis software<br />

• Hyper Historian high-speed, reliable,<br />

and robust plant data historian.<br />

By using ICONICS solutions, LCMUA<br />

saw immediate value.<br />

LCMUA on-call monitoring.<br />

3/<strong>2021</strong> maintworld 11

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