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March 2022

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Building Regs<br />

Continued from page 40<br />

Designing a product from scratch<br />

means other features can be added<br />

“That’s based on a 4m x 3m bifolding door, and<br />

able to meet the expected values in 2025.”<br />

If a triple glazed unit was used to improve the<br />

thermal performance, consideration would need<br />

to be made for the extra weight placed on the<br />

hardware.<br />

“Most bifolding doors on the market have a<br />

maximum weight of 100kg-150kg,” Wayne said.<br />

“So, if you are going to put in triple glazing then<br />

you are probably going to go over that maximum<br />

weight, which is going to limit the size of the<br />

door.”<br />

He pointed out that the limiting factor is the<br />

weight that the rollers can carry.<br />

“With the Deceuninck system, the rollers are<br />

designed to take 400kg, which is 200kg a leaf,”<br />

he said.<br />

“When we did the PAS 24 test, we submitted a<br />

door that was 1.2m wide by 3m high – each leaf.<br />

“This was purely to make sure that the doors can<br />

cope with that sort of weight, effectively futureproofing<br />

the door.”<br />

Wayne argued that it was vital that door designers<br />

had one eye on the future, because many limiting<br />

factors could be introduced further down the line.<br />

“We may be looking at acoustic/laminate glass in<br />

the future, especially with security,” Wayne said.<br />

“You are already looking at laminate glass being<br />

“It’s a lot easier to<br />

actually redesign<br />

a new product,<br />

especially since<br />

people are looking for<br />

slimmer sightlines and<br />

better security”<br />

installed in all doors.<br />

“So, if you want to keep the size, and incorporate<br />

a 62mm unit, then you need a heavy-duty roller<br />

and hinges to cope with it.”<br />

The unit is only one variable factor. Another is the<br />

thermal break, with some suggesting that this<br />

can easily be swapped out for a better thermally<br />

performing alternative.<br />

“Systems are tested with a particular thermal<br />

break,” Wayne said.<br />

“So, if you introduce a new thermal barrier, then<br />

you have to go through the whole design and<br />

testing procedure again.<br />

“It’s a lot easier to actually redesign a new<br />

product, especially since people are looking for<br />

slimmer sightlines and better security.<br />

“This aside, many older systems use barriers<br />

that you can’t improve the thermal performance<br />

of, whereas the Deceuninck Decalu88 Bi-Folding<br />

Door uses an ABS system which is a lot stronger,<br />

and can go up to 42mm should the need arise.”<br />

Wayne believes thermal efficiency cannot be<br />

retro-designed into existing systems, which is<br />

why the Deceuninck Decalu88 Bi-folding Door<br />

was designed from scratch.<br />

This also allowed the company to design in other<br />

features, such as the speed of installation and<br />

the overall product quality.<br />

“Everything on that door is Qualicoat Seasideguaranteed,<br />

including the stainless-steel<br />

hardware,” Wayne said.<br />

“Another key feature is the pre-installed gasket.<br />

You could probably save yourself 30-40 minutes<br />

per door, simply because you wouldn’t have to<br />

install the gaskets.<br />

“With the Decalu88 you glaze each leaf in five<br />

minutes.<br />

“With older systems, it’s not just about the<br />

thermal performance.<br />

“Even if you could get them to meet the tighter<br />

U-values, you’ve still got an old door. The Decalu<br />

is a modern door with future variables in mind.”<br />

Contact Deceuninck Aluminium:<br />

01249 816 969<br />

www.deceuninck.co.uk<br />

@Deceuninck<br />

42 TI MARCH <strong>2022</strong> PRACTICAL CONTENT FOR THE GLAZING INSTALLER & HOME IMPROVEMENT SPECIALIST

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