March 2022
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Building Regs<br />
Continued from page 40<br />
Designing a product from scratch<br />
means other features can be added<br />
“That’s based on a 4m x 3m bifolding door, and<br />
able to meet the expected values in 2025.”<br />
If a triple glazed unit was used to improve the<br />
thermal performance, consideration would need<br />
to be made for the extra weight placed on the<br />
hardware.<br />
“Most bifolding doors on the market have a<br />
maximum weight of 100kg-150kg,” Wayne said.<br />
“So, if you are going to put in triple glazing then<br />
you are probably going to go over that maximum<br />
weight, which is going to limit the size of the<br />
door.”<br />
He pointed out that the limiting factor is the<br />
weight that the rollers can carry.<br />
“With the Deceuninck system, the rollers are<br />
designed to take 400kg, which is 200kg a leaf,”<br />
he said.<br />
“When we did the PAS 24 test, we submitted a<br />
door that was 1.2m wide by 3m high – each leaf.<br />
“This was purely to make sure that the doors can<br />
cope with that sort of weight, effectively futureproofing<br />
the door.”<br />
Wayne argued that it was vital that door designers<br />
had one eye on the future, because many limiting<br />
factors could be introduced further down the line.<br />
“We may be looking at acoustic/laminate glass in<br />
the future, especially with security,” Wayne said.<br />
“You are already looking at laminate glass being<br />
“It’s a lot easier to<br />
actually redesign<br />
a new product,<br />
especially since<br />
people are looking for<br />
slimmer sightlines and<br />
better security”<br />
installed in all doors.<br />
“So, if you want to keep the size, and incorporate<br />
a 62mm unit, then you need a heavy-duty roller<br />
and hinges to cope with it.”<br />
The unit is only one variable factor. Another is the<br />
thermal break, with some suggesting that this<br />
can easily be swapped out for a better thermally<br />
performing alternative.<br />
“Systems are tested with a particular thermal<br />
break,” Wayne said.<br />
“So, if you introduce a new thermal barrier, then<br />
you have to go through the whole design and<br />
testing procedure again.<br />
“It’s a lot easier to actually redesign a new<br />
product, especially since people are looking for<br />
slimmer sightlines and better security.<br />
“This aside, many older systems use barriers<br />
that you can’t improve the thermal performance<br />
of, whereas the Deceuninck Decalu88 Bi-Folding<br />
Door uses an ABS system which is a lot stronger,<br />
and can go up to 42mm should the need arise.”<br />
Wayne believes thermal efficiency cannot be<br />
retro-designed into existing systems, which is<br />
why the Deceuninck Decalu88 Bi-folding Door<br />
was designed from scratch.<br />
This also allowed the company to design in other<br />
features, such as the speed of installation and<br />
the overall product quality.<br />
“Everything on that door is Qualicoat Seasideguaranteed,<br />
including the stainless-steel<br />
hardware,” Wayne said.<br />
“Another key feature is the pre-installed gasket.<br />
You could probably save yourself 30-40 minutes<br />
per door, simply because you wouldn’t have to<br />
install the gaskets.<br />
“With the Decalu88 you glaze each leaf in five<br />
minutes.<br />
“With older systems, it’s not just about the<br />
thermal performance.<br />
“Even if you could get them to meet the tighter<br />
U-values, you’ve still got an old door. The Decalu<br />
is a modern door with future variables in mind.”<br />
Contact Deceuninck Aluminium:<br />
01249 816 969<br />
www.deceuninck.co.uk<br />
@Deceuninck<br />
42 TI MARCH <strong>2022</strong> PRACTICAL CONTENT FOR THE GLAZING INSTALLER & HOME IMPROVEMENT SPECIALIST