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New drive – Curtain up for the technology of the future - DEUTZ Home

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Photos: <strong>DEUTZ</strong> AG, Shutterstock, Fotolia<br />

intended to secure short term<br />

earnings as well as structural<br />

measures <strong>for</strong> long term improvements<br />

in per<strong>for</strong>mance. The package’s<br />

cornerstones included a<br />

new pricing policy, increased<br />

productivity and efficiency targets<br />

<strong>for</strong> manufacturing, R&D and<br />

quality control as well as a lowering<br />

<strong>of</strong> material and overhead<br />

costs.<br />

Staff levels also required adjusting<br />

to <strong>the</strong> drop in demand. In<br />

<strong>the</strong> second half <strong>of</strong> 2008, <strong>DEUTZ</strong><br />

was compelled to implement an<br />

initial course <strong>of</strong> staff restructuring<br />

that continued into 2009 and<br />

eventually led to a reduction <strong>of</strong><br />

more than 700 personnel. The<br />

Board <strong>of</strong> Management and employee<br />

representative boards<br />

also agreed on short time working,<br />

first <strong>for</strong> production and <strong>the</strong>n<br />

<strong>for</strong> all company departments<br />

excluding R&D. These measures<br />

were also to continue through to<br />

<strong>the</strong> spring <strong>of</strong> 2010.<br />

For <strong>the</strong> first half <strong>of</strong> 2009, <strong>DEUTZ</strong><br />

had to report drastic downturns<br />

on incoming orders, sales and<br />

turnover. With <strong>the</strong> background<br />

<strong>of</strong> an ongoing global recession,<br />

overall sales and turnover had<br />

halved compared to 2008. The<br />

collapse <strong>of</strong> sales in <strong>the</strong> US<br />

meant <strong>up</strong> to 60 % losses in <strong>the</strong><br />

under 4 litre engine segment.<br />

These heavy downturns pushed<br />

<strong>DEUTZ</strong> ever deeper into a trough<br />

whose way out was unknown.<br />

Despite all <strong>the</strong> uncertainties in<br />

making any prognoses, <strong>DEUTZ</strong><br />

focused on maintaining and expanding<br />

its technological lead<br />

and continued to heavily invest<br />

in research and development in<br />

order to create a solid basis <strong>for</strong><br />

<strong>future</strong> growth.<br />

Staying power and<br />

technological expertise<br />

While more than 85 % <strong>of</strong> staff in<br />

Germany went on to short-time<br />

working, in <strong>the</strong> development<br />

departments work continued at<br />

full speed on <strong>the</strong> new emission<br />

standards EU Stage IIIB/ US<br />

EPA Tier 4 interim and EU Stage<br />

IV /US EPA Tier 4, which are to<br />

come into <strong>for</strong>ce from 2011 to<br />

2015 in western Europe and<br />

North America. At <strong>the</strong> Paris In-<br />

termat trade fair in <strong>the</strong> spring<br />

<strong>of</strong> 2009, <strong>DEUTZ</strong> was able to<br />

present at one <strong>of</strong> <strong>the</strong> world’s<br />

most prestigious construction<br />

machinery trade fairs, its entire<br />

range <strong>of</strong> four litre products<br />

that comply with <strong>the</strong> new emission<br />

standards. The engines<br />

received an excellent response<br />

and acceptance from <strong>the</strong> <strong>DEUTZ</strong><br />

customers.<br />

A fur<strong>the</strong>r step included organisational<br />

restructuring <strong>of</strong><br />

<strong>the</strong> company. After <strong>the</strong> Board<br />

<strong>of</strong> Management was reduced<br />

from four to three members in<br />

March 2009, <strong>the</strong>re was <strong>the</strong>n a<br />

significant slimming down by 35<br />

percent <strong>of</strong> staff below management<br />

board level. Operational<br />

functions at <strong>the</strong> Cologne and<br />

Ulm locations were amalgamated<br />

to achieve greater structural<br />

efficiency with faster decisionmaking<br />

procedures and a flatter<br />

hierarchy.<br />

In <strong>the</strong> midst <strong>of</strong> <strong>the</strong> crisis <strong>DEUTZ</strong><br />

<strong>the</strong>n took ano<strong>the</strong>r step towards<br />

<strong>the</strong> <strong>future</strong>. Toge<strong>the</strong>r with Robert<br />

Bosch GmbH and J. Eberspächer<br />

GmbH & Co. KG, <strong>DEUTZ</strong> signed<br />

a “Memorandum <strong>of</strong> Understanding”<br />

on collaborating on <strong>the</strong><br />

development, manufacture and<br />

marketing <strong>of</strong> diesel exhaust gas<br />

aftertreatment systems <strong>for</strong> <strong>the</strong><br />

non-road sector.<br />

At <strong>the</strong> time <strong>of</strong> signing in <strong>the</strong> autumn<br />

<strong>of</strong> 2009, <strong>the</strong>re appeared<br />

to be a slight stabilisation taking<br />

place <strong>for</strong> <strong>the</strong> first time <strong>for</strong><br />

over a year. Although this stabilisation<br />

was still at a low level,<br />

<strong>the</strong> trend, having already been<br />

evident in <strong>the</strong> second quarter,<br />

was confirmed by <strong>the</strong>re being<br />

demand <strong>for</strong> <strong>DEUTZ</strong> engines and<br />

services in <strong>the</strong> third quarter <strong>of</strong><br />

2009 despite <strong>the</strong> ongoing difficult<br />

economic situation. In<br />

September 2009, <strong>DEUTZ</strong> was<br />

able to achieve a satisfactory<br />

<strong>DEUTZ</strong> at <strong>the</strong> Intermat 2009 - sets <strong>future</strong> course during <strong>the</strong> crisis<br />

per<strong>for</strong>mance <strong>for</strong> <strong>the</strong> first time<br />

in months, mainly through<br />

<strong>the</strong> progress made from <strong>the</strong><br />

“MOVE” package <strong>of</strong> measures.<br />

<strong>DEUTZ</strong> reaches a trend<br />

reversal<br />

Despite all its cost-saving measures,<br />

<strong>DEUTZ</strong> kept investing<br />

heavily in research and development.<br />

This enabled <strong>the</strong> new TCD<br />

2.9 L4 and TCD 3.6 L4 engines<br />

to be virtually presented to <strong>the</strong><br />

public at <strong>the</strong> Agritechnica 2009.<br />

They are examples <strong>of</strong> <strong>DEUTZ</strong>’s<br />

technological lead that it wants<br />

to expand on into <strong>the</strong> <strong>future</strong>.<br />

The <strong>future</strong> began in <strong>the</strong> spring<br />

<strong>of</strong> 2010. In March <strong>of</strong> this year<br />

Expertise<br />

<strong>DEUTZ</strong> could report that it had<br />

survived <strong>the</strong> crisis practically<br />

debt-free. This was made possible<br />

not only from <strong>the</strong> €136m<br />

savings from “MOVE” but also<br />

a systematic management <strong>of</strong><br />

working capital. The financial<br />

crisis has still hit <strong>DEUTZ</strong> hard.<br />

Turnover dropped by more than<br />

42 % to around €863m and engine<br />

unit sales <strong>of</strong> 118,000 were<br />

not even half <strong>the</strong> level <strong>of</strong> <strong>the</strong> previous<br />

year. But <strong>the</strong> worst seems<br />

to be over. The hard hit engine<br />

segment <strong>for</strong> construction machinery<br />

has clearly recovered<br />

with orders currently exceeding<br />

expectations. Short-time working<br />

could also be lifted across<br />

<strong>the</strong> entire company. The outlook<br />

<strong>for</strong> 2010 is <strong>for</strong> a significant rise<br />

in sales and turnover.<br />

In hindsight all <strong>the</strong>se factors<br />

make one thing clear: A crisis is<br />

always a challenge. It demands<br />

being able to think differently,<br />

to be resilient and to know your<br />

strengths. Above all to be active<br />

and not reactive. Over <strong>the</strong> past<br />

year <strong>DEUTZ</strong> did not just react<br />

but acted by investing in <strong>future</strong><br />

<strong>technology</strong> despite being in <strong>the</strong><br />

midst <strong>of</strong> a recession. During <strong>the</strong><br />

crisis, <strong>DEUTZ</strong> set a course <strong>for</strong><br />

pr<strong>of</strong>itable growth and now goes<br />

strongly into <strong>the</strong> <strong>future</strong> reenergized<br />

by its new engines. $<br />

19

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