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Health and safety in motor vehicle repair and associated industries

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Figure 33 Demountable rims<br />

<strong>Health</strong> <strong>and</strong> Safety<br />

Executive<br />

Figure 31 Two-piece wheel Figure 32 Three-piece wheel<br />

148 Failure of the<br />

lock<strong>in</strong>g r<strong>in</strong>g/flange to<br />

seat correctly can lead<br />

to violent separation of<br />

the component parts<br />

of the wheel under<br />

pressure. Carefully<br />

check lock<strong>in</strong>g r<strong>in</strong>gs <strong>and</strong><br />

flanges before refitt<strong>in</strong>g<br />

<strong>and</strong> replace any that are<br />

damaged. Lubricate the<br />

components accord<strong>in</strong>g<br />

to the manufacturer’s<br />

<strong>in</strong>structions – do not<br />

hammer <strong>in</strong>to position.<br />

To ensure the loose<br />

components are properly<br />

seated, <strong>in</strong>flate to no<br />

more than 15 psi with<br />

the fitter outside the likely<br />

explosion trajectory. F<strong>in</strong>al <strong>in</strong>flation of such assembles should follow the precautions<br />

<strong>in</strong> paragraphs 142 to 144, except that a bag-type restra<strong>in</strong>t is not designed for this<br />

type of assembly – use a metal cage or frame <strong>in</strong>stead.<br />

Divided wheels<br />

149 Divided wheels consist of two parts bolted together with an outer r<strong>in</strong>g of rim<br />

fasteners, the whole assembly then be<strong>in</strong>g bolted to the <strong>vehicle</strong> hub by an <strong>in</strong>ner r<strong>in</strong>g<br />

of hub studs (see Figures 34 <strong>and</strong> 35).<br />

150 Loosen<strong>in</strong>g the rim fasteners with the tyre under pressure has resulted <strong>in</strong> violent<br />

separation of rim halves, caus<strong>in</strong>g fatal <strong>in</strong>juries. Loosen<strong>in</strong>g the hub studs can have<br />

the same result if there has been damage or unauthorised <strong>repair</strong> to the wheel.<br />

Sometimes the rim-clamp<strong>in</strong>g nuts are pa<strong>in</strong>ted <strong>in</strong> a contrast<strong>in</strong>g colour to the rim to<br />

dist<strong>in</strong>guish them.<br />

151 Do not secure the rim-clamp<strong>in</strong>g bolts <strong>in</strong> position by weld<strong>in</strong>g the bolt head to<br />

one half of the wheel. This is likely to lead to weaken<strong>in</strong>g of the bolt, <strong>and</strong> if carried<br />

<strong>Health</strong> <strong>and</strong> <strong>safety</strong> <strong>in</strong> <strong>motor</strong> <strong>vehicle</strong> <strong>repair</strong> <strong>and</strong> <strong>associated</strong> <strong>in</strong>dustries Page 34 of 101

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