EPP Europe P2.2022
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PCB & ASSEMBLY «<br />
Source: ED&A<br />
Source: ED&A<br />
Part of the production opened in 2012: an Ersa stencil printer<br />
View of the ED&A production – at the front: the Ersa Hotflow 3/14e reflow soldering system<br />
One person was central to the transformation: Eric<br />
Vets. Vets joined ED&A in November 2011, and<br />
brought with him many years’ experience of electronics<br />
production working for a large mobile phone<br />
manufacturer where he had become very familiar<br />
with Ersa systems (provided via Belgian representative<br />
Smans NV). After one day on board, Eric and<br />
the ED&A team went to the Productronica trade<br />
show in Munich to see the Ersa portfolio up close.<br />
Shortly afterwards, they ordered a Hotflow 3/14e reflow<br />
machine, a Versaflow 3/45 selective machine, a<br />
Versaprint 2 stencil printer and an HR 600 Rework<br />
System. Driven by Eric, ED&A went on to invest in a<br />
top-class machine park with state-of-the-art soldering<br />
systems, which, among other things, enabled full<br />
inline X-ray inspection of every PCB and comprehensive<br />
digitization of production with traceability down<br />
to the component level.<br />
“Of course, it was a big challenge to begin an electronics<br />
manufacturing operation from scratch – we<br />
actually had zero experience until we started production<br />
in the fall of 2012,” Gert D´Handschotter recalls.<br />
“Eric and his extensive experience in electronics<br />
manufacturing were worth their weight in<br />
gold for ED&A, it was an absolute win-win situation<br />
for everyone involved – otherwise it would have been<br />
very difficult to get such a production up and running,”<br />
says Tom Berx, Ersa Sales Manager responsible<br />
for Belgium, the Netherlands and Luxembourg at the<br />
time. Eric retired in 2017, but he, together with the<br />
ED&A team, had initiated a development that allowed<br />
the company to grow to its current size. “The local<br />
support from the Smans team, who is not far away<br />
with its headquarters in Turnhout, was invaluable,<br />
especially at the beginning,” says D´Handschotter.<br />
For every machine ED&A has ordered, quality has always<br />
been the most important factor. This is where<br />
Eric´s expertise came in, as he had had the most experience<br />
with high-quality machines. “Our goal with<br />
our own production was to become the leader in<br />
terms of production quality in Belgium. We succeeded<br />
in this, and the Ersa systems we ordered initially<br />
and subsequently have contributed significantly<br />
to this,” D´Handschotter adds.<br />
More flexibility, more speed<br />
Since starting its own production line, the company<br />
has reduced lead times by more than 60%<br />
while increasing product quality by a factor of 10<br />
(compared to its previously outsourced manufacturing<br />
model). A few years after starting, the selective<br />
Versaflow 3 machine was exchanged for the larger<br />
Versaflow 4 model with four solder pots and two flux<br />
“After ten years, we have gotten to know<br />
each other well, have a stable business<br />
partnership and know what our teams<br />
and systems are capable of – we are<br />
looking forward to the next decade and a<br />
strong continued cooperation.”<br />
Gert D´Handschotter, Managing Director, ED&A<br />
heads (at that time, the first system of its kind in<br />
Belgium). The highly modular character of the large<br />
4/55 machine offers a great deal of freedom of configuration<br />
and meets high process and qualitative<br />
productivity standards. This results in reliably repeatable<br />
solder joints, as well as complete documentation<br />
of all individual process parameters.<br />
<strong>EPP</strong> <strong>Europe</strong> » 11 | 2022 31