EPP Europe P2.2022
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Dual-curing adhesive for medical device applications<br />
Panacol develops first UV moisture-curing medical adhesive<br />
the adhesive to cure while still in the dispensing needle. This offers the user<br />
a wide process window. In addition, there are no blooming of frosting effects<br />
on the plastics, which can occur when using cyanoacrylates.<br />
Source: Panacol<br />
The company says the UV acrylate is ideally suited for fixing<br />
batteries on glucose sensors (corner bonding)<br />
Industrial adhesives provider Panacol has developed<br />
a new adhesive system certified for use in the medical<br />
industry known as Vitralit UD 8050 MV F. The<br />
company says that in addition to its primary curing –<br />
UV crosslinking, the new adhesive also offers secondary<br />
moisture post-curing. This means that components<br />
in medical devices can be cured in a process-safe<br />
manner and without thermal influence,<br />
even if shadow zones are present in component cavities.<br />
Two challenges commonly arise in medical applications<br />
when bonding plastics or assembling PCBs<br />
and FPCBs. Not every plastic is transparent, which<br />
makes it difficult to cure UV adhesives in a processsafe<br />
manner. In most cases, thermal post-curing is<br />
relied upon. However, thermal curing often becomes<br />
the second challenge. Not all electronic components<br />
and plastics can be subjected to thermal stress. In<br />
these cases, curing with heat is not a viable option.<br />
Dual-curing<br />
The primary curing of the new adhesive can be<br />
carried out in seconds with UV or LED UV light. LED<br />
curing units with a wavelength of 405 nm, such as<br />
the LED Spot 100 IC from Hönle, are best suited here.<br />
Secondary curing of the adhesive in the shadow<br />
areas that are not reached by the UV/visible light<br />
takes place through a moisture curing process.<br />
Surface and atmospheric moisture react with the<br />
adhesive to initiate a curing process. Unlike moisture<br />
curing cyanoacrylates, the new adhesive can be processed<br />
reliably because its primary curing is based on<br />
UV crosslinking. Moisture in the air does not cause<br />
Adhesion to different substrates<br />
Vitralit 8050 MV F is certified according to ISO 10993–5/-10/-23 biocompatibility<br />
testing. Since the dual-curing adhesive exhibits high adhesion to<br />
many different substrates, it is the optimal solution for a wide variety of<br />
bonding applications. The UV acrylate is ideally suited for fixing batteries<br />
on glucose sensors (corner bonding). It can also be used as a glob top for<br />
protecting SMD components. The adhesive will cure reliably and stress-free,<br />
even in the shadow areas under the bonding wires. When used for structural<br />
bonding, it can be applied between transparent and non-transparent<br />
substrates. Bonding is accomplished in seconds with UV/visible light.<br />
Shadowed areas will subsequently post-cure with moisture. Due to its high<br />
ionic purity, the adhesive can be processed on metallized surfaces without<br />
hesitation. For optical quality control of the bond, the material is additionally<br />
equipped with fluorescent markers that can be excited with short-wave<br />
light.<br />
www.panacol.de<br />
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<strong>EPP</strong> <strong>Europe</strong> » 11 | 2022 35