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the PeoPle - OPERC - Off-highway Plant and Equipment Research ...

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NEWS<br />

Youngman invests in new<br />

state of <strong>the</strong> art technology<br />

Youngman Group, a leading supplier<br />

of innovative work at height solutions,<br />

has recently invested £2.5m in stateof-<strong>the</strong>-art,<br />

automated manufacturing<br />

technology at its plant in Maldon,<br />

Essex.<br />

Rising costs <strong>and</strong> growing competition<br />

from Eastern Europe <strong>and</strong> China have<br />

forced a rethink of <strong>the</strong> company’s<br />

largely manual manufacturing methods.<br />

This has resulted in <strong>the</strong> major<br />

investment which has been made in<br />

order to provide Youngman with a<br />

viable manufacturing facility in <strong>the</strong> UK,<br />

ra<strong>the</strong>r than outsource highly labour<br />

intensive processes overseas.<br />

Youngman’s production engineers<br />

identified laser cutting <strong>and</strong> robotic<br />

welding as <strong>the</strong> optimum areas<br />

for improvement <strong>and</strong> approached<br />

ABB, a global leader in power <strong>and</strong><br />

automation technologies, with <strong>the</strong> task<br />

8<br />

April 2011<br />

of undertaking <strong>the</strong> turnkey project.<br />

The new equipment, which includes<br />

two fully-automated welding cells<br />

complete with ABB’s IRB 1600 robots,<br />

will enable Youngman to compete<br />

rigorously against imports from<br />

lower cost economies, whilst aiding<br />

flexible production <strong>and</strong> reducing<br />

stockholding.<br />

Commenting on <strong>the</strong> investment,<br />

Youngman Group’s managing director<br />

Paul Bentley said: “We recognised<br />

that we needed to plan for <strong>the</strong> future<br />

as it was clear that costs were<br />

continuing to rise <strong>and</strong> <strong>the</strong> company<br />

was facing cheaper competition<br />

from both European <strong>and</strong> Chinese<br />

manufacturers. We are confident that<br />

this initial investment will help secure<br />

<strong>the</strong> future of both <strong>the</strong> company <strong>and</strong> its<br />

employees, with <strong>the</strong> added benefit of<br />

enabling <strong>the</strong> business to compete on<br />

a global basis.”<br />

Tarmac secures...<br />

Tarmac has been awarded <strong>the</strong> Carbon Trust<br />

St<strong>and</strong>ard after taking action on climate change<br />

by measuring, managing <strong>and</strong> reducing its<br />

carbon emissions by nearly 15 per cent.<br />

The Carbon Trust St<strong>and</strong>ard is <strong>the</strong> UK’s<br />

leading independent certification for real<br />

carbon reduction <strong>and</strong> is based on a rigorous,<br />

independent assessment. It provides<br />

independent verification of <strong>the</strong> success of<br />

Tarmac’s comprehensive carbon management<br />

programmes <strong>and</strong> <strong>the</strong> company’s commitment<br />

to lowering its carbon footprint across all of its<br />

UK operations.<br />

Tarmac has delivered <strong>the</strong> 15 per cent reduction<br />

across all of its UK operations, including 537<br />

UK quarries, asphalt plants, concrete plants,<br />

lime <strong>and</strong> cement operations. As part of this, <strong>the</strong><br />

company has also cut CO 2 per tonne of cement<br />

by 41 per cent over <strong>the</strong> last 10 years.<br />

Dr Martyn Kenny, Tarmac’s Director of<br />

Sustainability said: “Securing this independent<br />

award recognises our long-term commitment to<br />

reducing our environmental impact <strong>and</strong> carbon<br />

across all of our operations.<br />

“We run a number of carbon management<br />

programme, which includes energy roadmaps<br />

<strong>and</strong> energy saving targets, employee training<br />

<strong>and</strong> awards. We’re also put in place a wide<br />

range of initiatives, from investing £13.4 million<br />

in a new, more energy efficient lime kiln at<br />

Tunstead which has cut CO 2 emissions by<br />

40% per tonne of lime produced; new SMART<br />

metering technology that we’ve rolled out to<br />

each UK site, which provides us with live data<br />

to monitor <strong>and</strong> identify energy savings; <strong>and</strong> an<br />

extensive waste-derived fuels programme at<br />

our cement kiln. Our combined programmes<br />

have contributed to us delivering tangible<br />

carbon savings. We recognise that we need to<br />

continue to develop this important work, <strong>and</strong><br />

<strong>the</strong> Carbon Trust St<strong>and</strong>ard provides a very<br />

effective tool to help benchmark this progress.”

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