i nstallation - Cascade Corporation

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P ERIODIC MAINTENANCE WARNING: After completing any service procedure, always test the Clamp through five complete cycles. First test the Clamp empty, then test with a load to make sure the Clamp operates correctly before returning it to the job. IMPORTANT: Attachment is prelubed at the factory. Lubrication is not necessary for initial installation. If required, lubricate with silicone spray or light grease. 100-Hour Maintenance Every time the lift truck is serviced or every 100 hours of truck operation, whichever comes first, complete the following maintenance procedures: Check for loose or missing bolts, worn or damaged supply hoses and hydraulic leaks. Inspect cylinder rod ends and anchor bars for damage. The rod end anchors operate with a loose clearance and require no lubrication. Check for equal movement of arms. Check decals and nameplate for legibility. 500-Hour Maintenance After each 500 hours of truck operation, in addition to the 100-hour maintenance, perform the following procedures: Inspect the upper and lower bearing surfaces of each arm for wear or damage. If required, lubricate with silicon spray or light grease. Check the lower mounting hooks engagement with the truck carriage bar: Quick-Change Hooks – 3/16 in. (5 mm) max. Bolt-on Hooks – Tight against lower carriage bar. If adjustment is necessary, refer to Installation Step 6. Tighten lower hook capscrews to 165 ft.-lbs. (225 Nm). 1000-Hour Maintenance After each 1000 hours of truck operation, in addition to the 100 and 500-hour maintenance, perform the following procedures: Tighten baseplate capscrews (see Table). Tighten the capscrews, loosen 1/2 turn, then retighten (double torque). Tighten cylinder rod anchor bar capscrews (see Table). Tighten contact pad capscrews to 50 ft.-lbs. (65 Nm). Torque Values Model Baseplate Cyl. Rod Anchor 20G 270 Nm. 90 Nm. 28G, 36G 44G, 52G 270 Nm. 90 Nm. 435 Nm. 225 Nm. Bolt-On Lower Mounting Hook CL2533.eps CL2629.eps Cylinder Rod End Anchors Baseplate Capscrews Arm Bearings Cylinder Rod End Anchor Capscrews Arm Bearings CL2429.eps Quick-Change Lower Mounting Hook Contact Pad Capscrews 12 6033701
C A GA0028.ill ARACTERISTIQUES DU CHARIOT ATTENTION: Le fabricant du chariot a déterminé la capacité nominale de l' ensemble chariot/ accessoire. Cette capacité peut être inférieure à celle indiquée sur la plaque du constructeur de l' accessoire. Veuillez consulter la plaque du fabricant du chariot. Pression limite du chariot 160 bar recommandée - 180 bar maximum Débit hydraulique du chariot 1 Min. 2 Recommandé Max. 3 20G, 28G, 36G, 19 L/min. 28L/min. 38L/min. 44G, 52G 1 Les accessoires Cascade sont compatibles avec l’huile de pétrole SAE 10W per Mil. Spec. MIL-0-5606 ou MIL-L-2104B. L’utilisation d’huile hydraulique de synthèse ou aqueuse n’est pas recommandée. Si vous devez employer une huile hydraulique incombustible, contacter Cascade. 2 Un débit inférieur au minimum aura pour conséquence une baisse des performances du système. 3 Un débit supérieur au maximum peut provoquer un échauffement excessif, une baisse des performances tout en réduisant la durée de vie du système hydraulique. Dimension de tablier (A) ISO Minimum Maximum Classe 2 380.0 mm 381.0 mm Classe 3 474.5 mm 476.0 mm Fonctions de la valve auxiliaire Vérifiez la compatibilité avec les normes ANSI. GA0082.ill Dépl. lat. à droite GA0080.ill 6033701 13 Lever Baisser Inclinaison arrière Tablier Nettoyez les barres du tablier et vérifiez qu'il n' y a pas de crans endommagés. Inclinaison avant Relâcher Dépl. lat. gauche Pincer
Page 1 and 2: EN FR DE NL IT ES Installation Inst
Page 3 and 4: I Follow the steps shown to install
Page 5 and 6: I NSTALLATION 4 5 Flush hydraulic s
Page 7 and 8: A I NSTALLATION 8 B Cycle clamp fun
Page 9 and 10: C USTOM ARM INSTALLATION Clamps wit
Page 11: L OAD TROUBLESHOOTING CARTON CLAMPS
Page 15 and 16: I 3 NSTALLATION Préparez les flexi
Page 17 and 18: I NSTALLATION 6 Faites glisser le c
Page 19 and 20: I NSTALLATION 9 D Limiteur de press
Page 21 and 22: P ROBLEMES EVENTUELS ET SOLUTIONS P
Page 23 and 24: E NTRETIEN PERIODIQUE ATTENTION: Ap
Page 25 and 26: M ONTAGE Die Installation muß nach
Page 27 and 28: M ONTAGE 4 5 Hydraulikschläuche du
Page 29 and 30: A M ONTAGE 8 B Klammerfunktionen te
Page 31 and 32: M ONTAGE KUNDENSEITIG HERGESTELLTER
Page 33 and 34: F EHLERSUCHE GROßFLÄCHENKLAMMERN
Page 35 and 36: V A GA0028.ill OORZIENINGEN AAN DE
Page 37 and 38: I NSTALLATIE 3 Hydraulische slangen
Page 39 and 40: I NSTALLATIE 6 Haken naar boven sch
Page 41 and 42: I NSTALLATIE 9 D Overdruk patroon K
Page 43 and 44: L 4 ADINGPROBLEMEN-OPLOSSINGEN DOZE
Page 45 and 46: P ERIODIEK ONDERHOUD ATTENTIE: De G
Page 47 and 48: I NSTALLAZIONE Seguite le raccomand
Page 49 and 50: I NSTALLAZIONE 4 5 Pulire intername
Page 51 and 52: A I NSTALLAZIONE 8 B Prova del serr
Page 53 and 54: I NSTALLAZIONE BRACCIA DEL CLIENTE
Page 55 and 56: E LIMINARE I PROBLEMI DEL CARICO PI
Page 57 and 58: R A GA0028.ill EQUISITOS DE LA CARR
Page 59 and 60: I NSTALACION 3 Instalación de las
Page 61 and 62: I NSTALACION 6 Deslizar el gancho h
Page 63 and 64:
I NSTALACION 9 D Cartucho válvula
Page 65 and 66:
D IAGNOSTICO DE FALLOS DE CARGA PIN
Page 67 and 68:
M ANTENIMIENTO PERIODICO ADVERTENCI
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i nstallation - Cascade Corporation

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