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Solo Gartengeraete - Ersatzteilplan

Solo Gartengeraete - Ersatzteilplan

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www.ersatzteil-service.de www.ersatzteilplan.de<br />

ASSEMBLY<br />

Assembly of Guide Bar and Saw chain<br />

Caution! Switch engine off, remove sparkplug cap (see section<br />

on sparkplug replacement) and wear safety gloves whenever<br />

servicing the guide bar and chain!<br />

Make sure the saw chain is properly tensioned. A sagging chain<br />

can jump out of the bar groove and even break.<br />

WARNING! DANGER OF INJURY!<br />

Note: (fig. 1) The chain guard on some models can<br />

only be removed and installed after release of the<br />

chain brake.<br />

1. Remove bar nuts, bucking spikes and chain guard/hand guard<br />

(fig.2); on used chain saws, clean guide plate (fig.2A) and oil<br />

port and groove (fig.2B).<br />

2. Turn the chain tension screw counter-clockwise (fig.2C) to reset<br />

tension lug (fig.2D) to the very left stop position.<br />

3. Attach guide bar and fit the tension lug (fig.2D) securely into<br />

the lug hole. (Be sure bar lube hole is clean). (fig.3E)<br />

4. Thread saw chain around drive sprocket into the guide bar<br />

groove. Cutters must point upward and toward bar nose (fig.4).<br />

Additionally, insure drive links properly engage the chain sprocket<br />

and the sprocket in the bar nose (if sprocket nose bar).<br />

Note: Some models are equipped with external chain sprockets<br />

(inboard clutch) while others have sprocket behind clutch drum<br />

(outboard clutch).<br />

5. Attach chain guard (hand guard and brake assembly). Initially,<br />

tighten bar nuts only „finger tight“ (fig.5).<br />

Note: On chain saws in which the chain brake is incorporated in<br />

the side cover, make sure that the chain brake is in the released<br />

position before assembly.<br />

6. Lift or support bar nose slightly and hold while using a<br />

clockwise (right hand) turn to tension the chain with the tension<br />

screw (fig.6C).<br />

7. The saw chain is correctly tensioned if the tie straps fit snug<br />

against underside of the guide bar. However, the chain should<br />

be easily rotated on the bar by hand (fig.7).<br />

8. Lift bar nose up, hold or support (fig.8). Now tighten bar nuts<br />

against the chain guard.<br />

CAUTION! The chain saw should only be operated<br />

after complete and correct assembly and<br />

preparation! (See page 19 - Start up operation)<br />

- To prevent mix-up when refulling, fuel and oil tank are marked<br />

with symbols or with "MIX and OIL".<br />

Refuel carefully to avoid spilling of fuel-mixture or chain oil<br />

- Secure each tank cap.<br />

FUEL AND OIL MIX<br />

Fuel: The engine of your chain saw is a high-performance 2 cycle<br />

engine requiring the use of a fuel-oil mixture. The engine can also<br />

be operated with special pre-mixed fuel two-cycle engines available<br />

from trade stores. Important: To mix the fuel, lead-free (unleaded)<br />

regular, lead-free Euro-gasoline or lead-free super (premium)<br />

gasoline can be used (minimum octane 92).<br />

Mix Ratio: We recommend a mix ratio of fuel: oil of 50:1 (2%)<br />

when using our SOLO oil or offered special 2-cycle oil "Castrol<br />

Super TT". When using other brands of 2 cycle oils, we<br />

recommend a 25:1 (4%) (fig.10) ratio. Note: Do not store the<br />

mixture for more than 3-4 weeks.<br />

1000 cm3 (1 Liter)<br />

5000 cm3 (5 Liter)<br />

10000 cm3 (10 Liter)<br />

Castrol-Oil TT<br />

50:1(2%)<br />

20 cm3<br />

100 cm3<br />

200 cm3<br />

Marken 2-T-Oil<br />

25:1(4%)<br />

40 cm3<br />

200 cm3<br />

400 cm3<br />

BREAK-IN INSTRUCTIONS<br />

For the first five tanks full of fuel mixture, avoid excessive RPM<br />

operation of the engine under „no load“ conditions and also<br />

use an initial mixture of ratio 25:1 (4%) even with the<br />

recommended special 2 cycle oil.<br />

To preclude mix up of fuel and bar oil tanks, each tank for fuel<br />

and oil is clearly marked „mix“ or „oil“ (fig.9). Refill tanks carefully<br />

to avoid spilling fuel mix or bar oil.<br />

• Smoking or open flame is prohibited.<br />

• Allow engine to cool before refueling.<br />

• Fuel may contain dissolving substances. Avoid mineral products<br />

contact with skin and eyes.<br />

Wear gloves while refueling. Change and clean protective clothes<br />

frequently.<br />

• Do not inhale vapors.<br />

• Do not spill fuel mix or bar oil. If fuel mix or bar oil have been<br />

spilled, wipe off chainsaw immediately.<br />

Do not allow fuel mix to contact clothing. If fuel mix is spilled on<br />

clothing, change clothing immediately.<br />

• Be sure that fuel mix or bar oil do not contaminate soil (environmental<br />

protection). Always use appropriate protective soil<br />

cover.<br />

• Do not refuel in enclosed surroundings. Fuel vapors collect near<br />

ground level (danger of explosion).<br />

• Transport and store fuel mix and bar oil only in approved and<br />

clearly marked containers.<br />

• Never allow children access to fuel and bar oil.<br />

Handling fuel requires extreme care and caution.<br />

Strict compliance with safety precautions is a must!<br />

FILLING BAR OIL RESERVOIR<br />

Refuel only with engine switched off!<br />

- Clean up area around filler necks.<br />

Bar And Chain Oil<br />

- Remove fuel tank cap and fill up with fuel mix until it reaches The Use of bar and chain oil (low sling, high tack) is<br />

lower edge of filler neck. Remove bar oil reservoir cap and fill to recommended.<br />

lower edge of filler neck.<br />

Note: Whenever reueling, also refill bar oil reservoir. To protect<br />

the environment, use of a bio-degradable bar oil is<br />

13

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