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Sleep Tech July - August 2022

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www.sleeptechmagazine.com<br />

<strong>July</strong> - <strong>August</strong> <strong>2022</strong>


Contents<br />

6<br />

8<br />

10<br />

12<br />

16<br />

20<br />

24<br />

31<br />

34<br />

38<br />

44<br />

48<br />

52<br />

56<br />

60<br />

Turning ocean plastics into mattress textiles<br />

Painkiller mattress fabric passed laboratory tests<br />

successfully<br />

Green product development at AGRO – the NEXT step<br />

Kırayteks: We have a very large collection offering<br />

customized solutions for every need.<br />

Özen İplik: As a result of the fair, the share of Turkish<br />

companies in the Middle East market will gradually<br />

increase<br />

Kozmos Tekstil: We have new investment plans in the<br />

mattress sector<br />

Smart Bed Market <strong>2022</strong><br />

Elektroteks: The Middle East market is an attractive<br />

market both for us and for other Turkish firms<br />

BOR-SA: Our biggestaim is to promote our production<br />

capability and products<br />

Sable MakineCompany Partner Mustafa Çakır: We are<br />

making completely home production<br />

New<strong>Tech</strong>: We are developing new products offering<br />

rational solutions for the changing needs of our<br />

customers<br />

Huzur Malzemecilik: Our duty is to bring new products in<br />

the sector to our customers<br />

Mavera Kimya: Innovation is an important cultural value<br />

for us<br />

Fillteks: We endeavor to constantly grow our business<br />

“The strong demand and tight supply continue to put<br />

upward pressure on industrial sector in Turkey”<br />

C<br />

O<br />

N<br />

T<br />

E<br />

N<br />

T<br />

S<br />

62<br />

66<br />

76<br />

78<br />

82<br />

92<br />

94<br />

98<br />

104<br />

108<br />

114<br />

116<br />

124<br />

128<br />

130<br />

Sefox: We can easily respond to versatile demands and high<br />

standards<br />

The world mattress industry meets in Istanbul: IBIA EXPO<br />

Record trade volume between Turkey and the USA<br />

Kimyapsan: Strong & Beyond<br />

Do you need a box spring? When to skip it, box spring<br />

alternatives and more<br />

We aim to develop technologies that will reduce labor costs<br />

ZebSprings: the Middle East will continue to be an attractive<br />

market for Turkey<br />

Feltturc: We want to continue our leadership in nonwovens<br />

Gemba Makine: Our target is to provide quality service to our<br />

customers<br />

Durak Tekstil meets with US market at ISPA EXPO <strong>2022</strong><br />

Doqu Home Purchasing Chief: Our desination is to be the<br />

center of attraction of the middle east<br />

ISPA EXPO <strong>2022</strong> Innovation and interaction at in-person<br />

bedding industry event<br />

India’s Mattresstech & Upholstery Supplies Expo (IME) opens<br />

in Bengaluru<br />

Lima Logistics is among Turkey’s Best Employers<br />

What is latex? How is it used? What are its benefits?<br />

INDEX ADS<br />

Boyteks................................................ Back cover<br />

Boyçelik..................................... Inside back cover<br />

Form Sünger.................................. Front cover ear<br />

Elektroteks..................................Inside front cover<br />

Elektroteks...........................................................1<br />

Aydın Tekstil..................................................... 2-3<br />

Mert Makina..................................................... 4-5<br />

Durak Tekstil........................................................7<br />

Marshala Home....................................................9<br />

Agro................................................................... 11<br />

Nova Yay............................................................13<br />

Kırayteks....................................................... 14-15<br />

Fayteks......................................................... 18-19<br />

Sefox..................................................................21<br />

Dolphine Pack...............................................22-23<br />

Robatech...........................................................25<br />

Özen İplik...........................................................27<br />

Bor-Sa Metal......................................................29<br />

Moğul.................................................................33<br />

Metal Matris................................................. 34-35<br />

Osa Kimya..........................................................41<br />

Gemba Makina.............................................42-43<br />

İBİA.............................................................. 50-51<br />

Armador....................................................... 54-55<br />

Night Confort............................................... 60-61<br />

Kimyapsan.........................................................65<br />

Nefin Makina................................................ 66-67<br />

New<strong>Tech</strong> Makina...........................................72-73<br />

Marsteks....................................................... 74-75<br />

Luda Yay............................................................77<br />

Nerteks..............................................................79<br />

Doqu..................................................................81<br />

EMR Fermua......................................................83<br />

Berfa..................................................................89<br />

Microfiber..................................................... 94-95<br />

Feltturc...............................................................94<br />

Apex..................................................................99<br />

MTT Makina.............................................. 102-103<br />

Giz Grup...................................................104-105<br />

Bedcovers.................................................108-109<br />

Jakarteks......................................................... 111<br />

Histeks............................................................. 113<br />

Türke Fuar..................................................115-117<br />

8 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Editor<br />

Innovate or adapt<br />

innovations to<br />

grow<br />

There is probably no one single industry which is<br />

not suitable for innovations. Some may need or<br />

deserve more but some do less. For decades,<br />

the traditionally slow-moving mattress industry<br />

innovated at its own pace. In fact, very large<br />

portions of the population have not gotten to<br />

sleep quickly, stayed asleep well, or woken up<br />

easily. For something so fundamental to human<br />

well-being, this has been a curious exception<br />

to the rapid pace of innovation occurring in so<br />

many other corners of the economy.<br />

Industry giants have accelerated their studies<br />

for innovation and they are betting that you will pay premium money for<br />

significant improvements to your sleep. With the documented need for<br />

sleep as well as an increasing number of people who aren’t getting the<br />

correct amount of healthy sleep, it’s little wonder the business of sleep is<br />

booming. In fact, innovations to help people sleep are a multimillion-dollar<br />

industry.<br />

Historically, you could either have soft comfort for easy sleep, or firm<br />

support for better posture, but not both. Innovators are now breaking<br />

that old proposition.<br />

There are many of those innovators, inventing a hyper-elastic polymer<br />

grid that stretches to support areas of pressure while cradling sleepers in<br />

the mattress material, providing overall support which also conforms to<br />

body shape while some other innovators are using more familiar gel tops<br />

to mattresses to provide new cradling sensations. Air-conditioning stuffs<br />

were developed for the construction of mattresses and cool ticking fabrics<br />

were innovated to make sleep most pleasurable thing. Material and<br />

component manufacturers helped to overall bedding industry. The last<br />

decade witnessed many of these innovations. Companies who innovated<br />

these or others which adapted them to their manufacturing lines have<br />

become the most successful and proud brands.<br />

Editor<br />

Mehmet SÖZTUTAN<br />

mehmet.soztutan@img.com.tr<br />

Mehmet Soztutan<br />

w w w . s l e e p t e c h m a g a z i n e . c o m<br />

Publisher<br />

ISTMAG<br />

Magazin Gazetecilik Yayıncılık<br />

İç ve Dış Ticaret Ltd. Şti.<br />

Adına sahibi<br />

H. Ferruh IŞIK<br />

Managing Editor<br />

(Responsible)<br />

Mehmet SOZTUTAN<br />

(mehmet.soztutan@img.com.tr)<br />

Editorial Consultants<br />

Assoc. Prof. Mehmet Ali OZBUDUN<br />

Recep SAHIN<br />

Omer Faruk GORUN<br />

Furkan AKAR<br />

Advertising Sales Manager<br />

Omer Faruk GORUN<br />

(omer.gorun@img.com.tr)<br />

T: +90 224 211 44 50-51<br />

M: +90 505 299 62 65<br />

Foreign Relations Manager.<br />

Ayca SARIOGLU<br />

(ayca.sarioglu@img.com.tr)<br />

Art Director<br />

Tolga CAKMAKLI<br />

(tolga.cakmakli@img.com.tr)<br />

<strong>Tech</strong>nical Manager<br />

Tayfun AYDIN<br />

(tayfun.aydin@img.com.tr)<br />

Web Developer<br />

Emre YENER<br />

(emre.yener@img.com.tr)<br />

Finance Manager<br />

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(yusuf.demirkazik@img.com.tr)<br />

Subscription<br />

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(ismail.ozcelik@img.com.tr)<br />

HEAD OFFICE<br />

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İstanbul / Turkey<br />

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10 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Profile<br />

AGRO – the first innerspring<br />

manufacturer with a fully circular<br />

product portfolio<br />

AGRO International, leading<br />

manufacturer of innersprings<br />

for the mattress and upholstery<br />

industry, backs up its claim of being a<br />

pioneer when it comes to sustainable<br />

sleeping comfort. The company is the<br />

world’s first innerspring manufacturer<br />

now to offer a completely circular<br />

product portfolio. All products from<br />

its main production site in Bad Essen<br />

/ Germany are made of components<br />

– wire, fabric and adhesive – that can<br />

completely return into the production<br />

cycle.<br />

The first fully C2C ready innerspring,<br />

A.NEXT Uni – Pocket PES, has been<br />

introduced to the market by AGRO<br />

in 2020. This awarded state-of-theart<br />

innerspring consists of fabric<br />

and adhesive made of Polyester.<br />

AGRO’s green ambitions have been<br />

underlined by introducing another<br />

two circular solutions in <strong>2022</strong>:<br />

A.NEXT Uni – Pocket PP and<br />

the recycling-based solution<br />

A.NEXT Arise.<br />

Due to the positive feedback of<br />

customers and the company’s<br />

own vision of propelling circular<br />

economy forward, AGRO has<br />

taken enormous efforts during the<br />

12 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

last months. The entire product<br />

portfolio has been developed<br />

into the AGRO Uni design.<br />

This means: the customer is<br />

no longer limited to single<br />

products, but each of the<br />

AGRO innersprings from the<br />

Bad Essen site is suited to<br />

produce circular mattresses.<br />

“This step has been another milestone<br />

to us”, CEO Dominik Meyer says. “By<br />

replacing our conventional formulation<br />

of adhesive by an innovative PPbased<br />

one, a major project has been<br />

completed. This brand new adhesive<br />

formulation has been developed<br />

in<br />

cooperation with<br />

an expert and<br />

adjusted to the<br />

AGRO products<br />

and machinery. The<br />

result are sustainable<br />

solutions that are<br />

affordable and even<br />

suited for the high volume<br />

market.”<br />

This work has also being<br />

recognized externally: In<br />

June, AGRO received<br />

the German Award for<br />

Sustainability Projects* for<br />

the second time in a row for the<br />

development of the circular pocket<br />

innerspring based on PP (A.NEXT Uni<br />

– Pocket PP). And the development<br />

never stands still: “We continue refining<br />

the details. At the same time, there are<br />

further pioneering green projects to<br />

follow. We are working together with<br />

our customers on solutions for mattress<br />

recycling. And we are constantly<br />

refining the recycling process for our<br />

production waste to complete a circular<br />

economy on company level.”<br />

AGRO is persuaded that<br />

investing in circular economy is<br />

investing in the future. “More and<br />

more, the consumers are sensitive to<br />

the environmental issue. And if this is<br />

not enough, legislative demands will<br />

force the industry to re-think.”<br />

*from “Deutsches Institut für Servicequalität”<br />

(DISQ), the news channel N-TV and the business<br />

magazine “DUP Unternehmermagazin”


HANDS UP<br />

FOR SUSTAINABLE<br />

SLEEPING COMFORT<br />

AGRO’s portfolio is fully circular now –<br />

what does this mean?<br />

AGRO is the world’s first innerspring manufacturer to<br />

offer exclusively products, whose components – wire,<br />

fabric and adhesive – can completely return into the<br />

production cycle. Our pocket innersprings are classified<br />

in two different material technologies (PES and PP),<br />

which have both been awarded due to their pioneering<br />

approach.<br />

What about existing pocket innerspring products?<br />

In our conventional pocket innersprings (PP-based<br />

fabric), an innovative PP-based adhesive has replaced<br />

the conventional formulation. In addition, we offer<br />

products with already recycled PP-based fabric<br />

(A.NEXT Arise) and a PES-based solution.<br />

What does this mean for the customers?<br />

You get the product you are familiar with –<br />

at even improved quality. And by using AGRO’s circular<br />

innersprings, you are optimally prepared for the<br />

circular economy to come, including corresponding<br />

legislative demands. This step is the greatest<br />

opportunity for all parties involved – including the<br />

environment.<br />

next.agro.eu<br />

AGRO International GmbH & Co. KG<br />

Senfdamm 21 · 49152 Bad Essen / Germany<br />

Phone +49 5472 9420-0 · info@agro.eu · www.agro.eu


Profile<br />

For a Livable World,<br />

Nature-friendly Packaging:<br />

Green Steel Wire<br />

We are aiming to get our energy from nature<br />

Nova is an “Environmentally<br />

Friendly” organization, which<br />

complies with national and<br />

international requirements and has ISO<br />

50001 Energy management system<br />

that is applicable at international level.<br />

With this standard; we provide<br />

● to reduce energy expenditures by<br />

managing energy consumption with a<br />

systematic approach,<br />

● to use resources effectively and<br />

productively,<br />

● to protect environment,<br />

● to decrease carbon emission.<br />

We started working on solar energy<br />

system (SES) for electricity production<br />

and began to work on installing 4.1Mw<br />

solar panels on the roof of our factory.<br />

We took a big step to get our energy<br />

from nature. With wire baskets up to<br />

1000 kg, we are reducing labor costs<br />

during insertion into the machine.<br />

Thanks to the more winding advantage<br />

of pressed coiled wire in the same<br />

volume, we are offering more products<br />

than normal coils by saving storage<br />

space. Due to the strong winding<br />

technology, the pressed wire is stronger<br />

against distortion and unraveling.<br />

So, it provides a permanent solution<br />

against problems that may occur<br />

during use, storage and transportation.<br />

Thanks to the anti-wear feature of<br />

the new packaging, we are increasing<br />

its durability and minimize wear with its<br />

strong structure. We are strengthening<br />

our environmentally friendly policy<br />

by saving time and disposal costs in<br />

the recycling section due to unused<br />

cardboard cores. With the packaging<br />

solutions we develop, we are supporting<br />

the creation of ‘less waste’ and we<br />

are minimizing waste generation by<br />

using polyethylene packaging material<br />

Nova Deputy General Manager<br />

Murat Zengin: For the sake of<br />

sustainability, we continue to<br />

develop projects that reduce<br />

carbon emissions by using<br />

renewable energy sources in all<br />

our production processes.<br />

in all the products we produce. Instead<br />

of increasing the amount of waste<br />

with the use of cardboard cores in the<br />

packaging of steel wires, we prevent<br />

the use of cardboard cores, thanks to<br />

the pressing and strapping process<br />

we have developed, and prevent 1000<br />

trees from being cut down per year.<br />

For a cleaner and healthier environment,<br />

we are continuing our projects<br />

and investments reducing carbon<br />

emissions in our production processes.<br />

14 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


view<br />

IN THE LIGHT OF<br />

DEVELOPMENTS IN THE WORLD<br />

TEXTILE AND MATTRESSs SECTOR<br />

IN TURKEY<br />

By Recep Kezik, General Manager of Comfytex<br />

Before carrying out the evaluation about the future of the textile and mattress<br />

sector in Turkey, let’s analyze the place of Turkey and its position in its geography<br />

in the light of developments in the world.<br />

As you know, the most important<br />

factors determining the wealth<br />

of countries in the world are that<br />

countries have energy resources or<br />

access and dominate energy resources<br />

outside their own countries.<br />

Today, there are mainly four power<br />

centers that are directing world trade<br />

with economy, technology and defense<br />

industry skills. These are respectively<br />

the United States of America,<br />

the People’s Republic of China, the EU<br />

(Mainly England, France, and Germany)<br />

and Russia. The purpose of these<br />

four power centers is to be a monolithic<br />

power in the world and to dominate<br />

other countries with the opportunities<br />

they hold. So, what is happening in<br />

the struggle for hegemony today and<br />

what commercial advantages does<br />

this bring for Turkey? Let’s take a look<br />

here.<br />

VIEW<br />

As we followed from the world media,<br />

the USA, as the superpower of<br />

the world, was managing all trade<br />

channels and energy resources by<br />

using the military means it has, and<br />

was controlling the world economy by<br />

ensuring the energy trade in the world<br />

to be carried out with its own currency,<br />

the American dollar after the Second<br />

World War. Especially with the disintegration<br />

of the USSR, it has continued<br />

this situation for a long time as a<br />

stand-alone power. But, that especially<br />

Russia has started to sell its natural<br />

18 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

gas resources to Europe and Asia, and<br />

that it revealed its claim to be hegemony<br />

coming from its history by regaining<br />

its economy, and at the same time the<br />

attacks that China, which has been<br />

quietly gaining strength as the world’s<br />

cheap labor and production base<br />

for years, did at the technology and<br />

defense industry in the last 20 years,<br />

have ended the USA’s claim to be a<br />

power alone.<br />

Since the USA which is aware of this,<br />

know that it is not possible to directly<br />

conflict with Russia and China that<br />

are the nuclear powers, has been also<br />

trying to keep the balance of power<br />

under its control by carrying out<br />

policies that will prevent both countries<br />

from trading economically and ensure<br />

them to fight the surrounding countries<br />

that have conflicts of interest to fight.<br />

With the Covid-19 epidemic and the<br />

international pandemic problem, that<br />

the USA imposed the import duties on<br />

the Chinese government, and that the<br />

USA, which controls the world maritime<br />

transport, especially carried out<br />

the policies that will increase the freight<br />

prices, and thus that it tries to cause<br />

the export of Chine to be lost are<br />

the most concrete indicators of this.<br />

Concordantly, the actions increasing<br />

the tension between China and Taiwan<br />

are also the result of the US’s policy of<br />

being the only power. With this action,<br />

in the simplest sense, it aims to shift<br />

the trade in China to other countries<br />

of the world in parts and thus to cease<br />

the threat.<br />

We see that the USA is trying to do for<br />

Russia the same as what it is trying to<br />

do for China. Russia, which met especially<br />

the energy needs of Europe in a<br />

significant amount before the Ukraine<br />

War, recovered rapidly both in the<br />

arms industry and trade and increased<br />

its commercial momentum and<br />

military activities in the Mediterranean<br />

and African countries. EU countries<br />

especially Germany and France, which<br />

met their security needs with NATO<br />

started to define Russia as a trade<br />

partner rather than a threat. While this<br />

increasing unity in energy and food<br />

supply strengthened Russia, it caused<br />

a decrease in arms sales of the USA to<br />

EU countries due to the perception of<br />

the security threat of Russia and in its<br />

control power over EU countries. This<br />

situation caused the idea of establishing<br />

an EU army, France led, to be on<br />

the agenda. That the French leader<br />

stated that “it was brain dead” for the<br />

US-controlled NATO armed force was<br />

the most prominent expression of the<br />

thought.<br />

In this situation, that the USA provoked<br />

Russia and Ukraine for war<br />

strengthened that European Union<br />

members perceived Russia as a<br />

threat. On the pretext of war like the<br />

USA is trying to do to China, it forces


oth itself and all world countries,<br />

especially the EU, to stop trade with<br />

Russia in order to break Russia’s economic<br />

power. For this purpose, Russia<br />

was removed from the international<br />

payment system, Russian assets<br />

and bank accounts were confiscated<br />

in Europe and the USA, and even<br />

practices from sports competitions<br />

to artistic activities to support Russophobe<br />

in order to strengthen social<br />

segregation have been executed. In<br />

that case, while Russia lost its claim to<br />

be a monolithic power due to the war<br />

conditions, and the countries, having<br />

a rising threat perception, transferred<br />

their budgets to the defense industry,<br />

the USA took the EU under control<br />

with security concerns, forced Russia<br />

into economic collapse in the war<br />

and embargo points, and sold a large<br />

amount of weapons to the parties and<br />

became winner in the process.<br />

While this power struggle in the world<br />

is bringing blood, tears and economic<br />

deprivation to humanity and some<br />

countries, it opens a gate of opportunity<br />

for some countries and societies.<br />

We know the positive effect of the<br />

economic struggle of the USA and the<br />

EU with China on Turkey, according<br />

to the export figures for the period of<br />

January-May <strong>2022</strong>. The export figures,<br />

which were around 80 billion dollars<br />

in the first five months by years, have<br />

exceeded 102 billion dollars in the first<br />

five months of <strong>2022</strong>, and this increase<br />

is like this when there is an international<br />

slowdown in foreign markets<br />

and a contraction due to international<br />

inflation. We explained the cause and<br />

effect relationship of this increase<br />

within the framework of the concept of<br />

power struggle.<br />

Another positive macro-scale effect<br />

to be seen in the Turkish economy<br />

expected in the next period will be the<br />

tendency to close the current account<br />

deficit. It is obvious that the basic dynamic<br />

of this will be met by the natural<br />

gas and oil resources to be extracted<br />

from our country’s borders, in addition<br />

that EU will meet its natural gas and oil<br />

needs from Azerbaijan and Turkmenistan<br />

as a result of the pressure applied<br />

to Russia, and the result of the Israel<br />

and Arab gas will be transported to<br />

Europe via Turkey.<br />

Along with these conditions, we<br />

mentioned, we also feel the effects of<br />

high inflation and global trade recession<br />

in the world and in Turkey as the<br />

cost of living, the decrease in people’s<br />

purchasing power, and the difficulty in<br />

accessing money. Despite the negative<br />

effects of inflation, the opportunities<br />

made by the power struggle for Turkey<br />

remain as a reality and they wait prudent<br />

businessmen and managers who<br />

will take advantage of this opportunity.<br />

Speaking of prudent management,<br />

this is similar to a pilot’s flight, the<br />

foresights such as many indicators to<br />

be followed for the flight, advanced<br />

equipment for the comfort of the flight,<br />

the skills to use them, perfect service<br />

for the satisfaction of the customers,<br />

etc. are formed by their presence and<br />

synchronization. In each of our articles,<br />

we will proceed by referring to one of<br />

them.<br />

Now that have realized the pending<br />

possibilities for Turkey in the next period,<br />

by looking at what’s going on in<br />

the framework of this power struggle<br />

in the world, let’s take a look at the<br />

opportunities and significant ones in<br />

the textile and mattress sector.<br />

In our previous article, we mentioned<br />

the influence of R&D studies<br />

on obtaining value-added products,<br />

this time let’s talk about the effect of<br />

domestic and foreign fairs on trade.<br />

The first move to be done in order<br />

to evaluate the opportunities made<br />

by macro struggles and cause them<br />

to contribute to Turkey’s export and<br />

development is to access the market<br />

and reach the customer. As you know,<br />

ISPA EXPO fair, which was held in<br />

America in the past months, was an<br />

important fair with the intense participation<br />

of Turkish manufacturers and<br />

the participation of many sectors and<br />

international companies, where our<br />

country’s Textile and Mattress products<br />

were introduced to the American<br />

and world markets. That the density<br />

of Chinese companies has decreased<br />

significantly at this fair and the trade<br />

gap made is partially met by Turkish<br />

manufacturers is a very important<br />

opportunity for the development of our<br />

country’s exports. Fairs such as Heimtextil,<br />

Premiere Vision etc. held in European<br />

countries and IBIA Expo Fair,<br />

Recep Kezik<br />

General Manager of Comfytex<br />

recep.kezik@comfytex.com.tr<br />

which will be held in our country in October<br />

<strong>2022</strong>, are the most well-known<br />

ones. IBIA Expo <strong>2022</strong> will be a good<br />

start for those who do not have international<br />

fair experience. It is expected<br />

that many European firms will be both<br />

visitors and exhibitors at the fair to be<br />

held in Istanbul. I would like to end my<br />

article here by citing the short dialogue<br />

we had with the purchasing manager<br />

of America’s second largest mattress<br />

manufacturer a few months ago. In<br />

Turkish terms, the moral of a story;<br />

- Mr. Adam, Why are you shifting your<br />

raw material needs from China mostly<br />

to Turkey? You do not focus your<br />

attention on Egypt, India and Pakistan,<br />

especially Mexico. Are you determined<br />

to transfer your supply channels from<br />

China to other countries in the medium<br />

and long term or is this a temporary<br />

situation depending on freight prices?<br />

- Mr. Recep, the quality of workmanship<br />

in Turkey is higher than in other<br />

countries, the production technologies<br />

are old especially in Mexico,<br />

and Turkey is rapidly investing in<br />

new technological textile production<br />

machines. The problem with China is a<br />

supra-governmental problem, a policy<br />

problem, even if presidents and rulers<br />

change, fundamental suppression<br />

will not, for this reason, we started to<br />

distribute our supply channels and<br />

investments to other world countries.<br />

Hope it is useful, greetings.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

19


periscope<br />

New technologies<br />

in yarn production<br />

NEW TECHNOLOGIES<br />

IN YARN PRODUCTION<br />

PERISCOPE<br />

By Adnan Türker Özen Iplik Key Account Manager<br />

While talking about the history of yarn, we<br />

mentioned the developments in yarn production<br />

systems and machines as in every<br />

field. PC-controlled machines have taken their place<br />

in yarn production as well as in every field.<br />

It can be produced in a more uniform structure,<br />

homogeneously and with minimum error. It is very<br />

easy to adapt to the machines in which the yarn is<br />

used. In addition to machines in yarn production, the<br />

main developments are experienced in raw material<br />

production processes.<br />

Control or improvement in natural fibers can be done<br />

in the physical production part. In synthetic fibers,<br />

with the improvements in their chemical structures,<br />

strength, elasticity, tensile, etc. properties have become<br />

much easier to control than before, without the<br />

need for additional processes.<br />

Adding properties such as water repellency, fire<br />

retardancy, antistatic to the yarns produced in the last<br />

period, It has made it very easy to add features to the<br />

products such as work safety, outdoor, home textile,<br />

defense industry sectors. The developments in automotive,<br />

furniture, bedding, packaging, fabric, sponge,<br />

Adnan Türker<br />

Özen Iplik Key Account Manager<br />

leather and yarns have provided many advantages to<br />

the manufacturers.<br />

Apart from these, with the development of dye and<br />

chemical additives, the colored yarns have some<br />

different properties. In summary there is always a new<br />

development in yarn production technologies as in all<br />

areas of life.<br />

22 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

PERISCOPE


Profile<br />

Pu foam compressing and packaging<br />

machine to reduce economic costs<br />

and environmental impact<br />

In the last few years, the logistics<br />

sector has been experiencing<br />

some critical situation, due to<br />

the suspension for the pandemic,<br />

the post-pandemic recovery<br />

and the geopolitical instability.<br />

This translates into an increase in<br />

the cost of shipping. Therefore,<br />

optimizing shipments becomes<br />

crucial.<br />

Let’s consider the polyurethane<br />

sector. The great advantage of<br />

flexible PU Foam is that it can<br />

be compressed. This gives PU<br />

Foam producers the possibility to<br />

increase the n° of items shipped<br />

by using a compressing and<br />

packaging machine. Let’s take into<br />

consideration an “example” block<br />

of 2x2x1.2 m, volume 4.8 m3,<br />

density 30 kg /m3 and kPa 3.5.<br />

On a standard truck it is possible<br />

to load 12-13 uncompressed<br />

24 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


locks of this dimension, while on<br />

a container 12.<br />

WHICH SOLUTIONS DOES DOLPHIN<br />

PACK PROPOSE?<br />

We develop and produce several<br />

machines for packing and compressing<br />

PU Foam:<br />

• / PELÈR, designed to vacuum<br />

flat pack and compress PU<br />

blocks, reducing the volume up to<br />

75%*.<br />

We can then load 40/42 blocks<br />

on the truck, instead of 12.<br />

• / LEVANTE, to compress<br />

blocks and rolls in the form of a<br />

roll, reducing the volume up to<br />

81%*<br />

We can load 50/55 blocks.<br />

• / BURIAN, to compress first<br />

in flat with a 35-micron PE LD<br />

and then in roll using a 40-micron<br />

stretch. This reduces packaging<br />

costs and the volume up to 79%*.<br />

We can load 46/48 blocks. *The<br />

compression range depends on<br />

the technical characteristics of<br />

the polyurethane and its quality.<br />

The compression % and must be<br />

evaluated case by case.<br />

Thanks to Dolphin Pack machines,<br />

on a “sample shipment”<br />

of 45 blocks of polyurethane, we<br />

go from having to use 4 standard<br />

trucks to using only 1, with a possible<br />

economic saving of 70-75%.<br />

GREATER EFFICIENCY AND<br />

SUSTAINABILITY<br />

Dolphin Pack’s packaging machines<br />

also help reducing the<br />

environmental impact of the<br />

supply chain. The reduction in the<br />

number of trucks or containers<br />

means fewer tons of CO2 into<br />

the environment. To conclude,<br />

Dolphin Pack provides packaging<br />

solutions that allow greater<br />

automation and efficiency, space<br />

and cost savings, and lower environmental<br />

impact. To the benefit<br />

of all.<br />

MISTRAL 3B MT<br />

DOUBLE<br />

31.49”<br />

86.61”<br />

Flexible and adjustable<br />

according your product<br />

dimension!<br />

One solution to pack all bedding furniture like BED BASES, BOXSPRING, HEADER AND FOOTER<br />

WWW.DOLPHINPACK.NET


Fair<br />

Sustainability drives sales:<br />

Messe Frankfurt aiming for<br />

€400 million<br />

Messe Frankfurt is back<br />

on the international trade<br />

fair stage, including at its<br />

Frankfurt base. Since April, they<br />

have been able to hold events<br />

without any restrictions whatsoever.<br />

Despite the difficult economic<br />

situation in financial years 2020<br />

and 2021 owing to the pandemic,<br />

the company continued to invest<br />

and took important strategic<br />

decisions for its future. In addition<br />

to digitalization, Messe Frankfurt<br />

is working to make its business<br />

practices even more sustainable.<br />

Speaking at the Corporate Press<br />

Conference earlier today, Wolfgang<br />

Marzin, President and Chief Executive<br />

Officer of Messe Frankfurt,<br />

was optimistic: “The high level of<br />

interest in events held under the<br />

Messe Frankfurt umbrella, both<br />

in Germany and internationally,<br />

permits us to look to the future<br />

with confidence and optimism. If<br />

everything goes according to plan,<br />

if we are free to organize trade fairs<br />

– and, in turn, if the event business<br />

continues to return to normal –<br />

we expect sales for the current<br />

financial year to be more than<br />

€400 million.” Messe Frankfurt has<br />

had to contend with the challenges<br />

of the pandemic over financial<br />

years 2020 and 2021. Due to the<br />

26 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


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Fair<br />

cancelled spring events, sales in<br />

financial year 2021 (around €154<br />

million) were even lower than in<br />

financial year 2020 (2020: approx.<br />

€257 million; 2019: approx. €736<br />

million). Marzin: “By taking extensive<br />

measures – with the active<br />

support of our shareholders – we<br />

succeeded in providing the Group<br />

with sufficient liquidity.” As things<br />

currently stand, this will keep<br />

Messe Frankfurt fully financed until<br />

the end of 2023. As the global<br />

economy is faced with new conditions<br />

and challenges, industry and<br />

commerce have high expectations<br />

of their sector platforms and new<br />

perspectives. Over the past two<br />

years, Messe Frankfurt has greatly<br />

expanded its digital expertise both<br />

in its company and at its events.<br />

Customized formats were developed<br />

for each sector and a content<br />

mix of different communication<br />

formats was geared towards<br />

the relevant target groups.<br />

SUSTAINABLE FOR FUTURE<br />

GENERATIONS<br />

The Messe Frankfurt Group is<br />

continuing to drive forward sustainability<br />

as a central pillar of its<br />

corporate strategy and part of its<br />

corporate DNA. As Wolfgang Marzin<br />

emphasized: “Messe Frankfurt<br />

pursues an integral sustainability<br />

approach in our responsibility<br />

towards the environment and as<br />

a socially responsible company<br />

with sustainable business practices.”<br />

The Group, which has been<br />

a member of UN Global Compact<br />

– the world’s most important<br />

initiative for sustainable corporate<br />

management – since 2010,<br />

has continued to lay important<br />

groundwork for a green future<br />

this year. With the Sustainability<br />

Board, it set up a company body<br />

that includes senior management<br />

from different disciplines and that<br />

drives forward sustainable development<br />

at Messe Frankfurt – from<br />

goals and measures to ultimate<br />

implementation by the relevant<br />

departments. As Wolfgang Marzin<br />

explained: “We have defined areas<br />

of activity and formalized them in<br />

a Messe Frankfurt Sustainability<br />

Governance Code. The Code is<br />

based on the specifications of the<br />

UN Global Compact and on the<br />

accepted general standards with<br />

regard to sustainability and climate<br />

protection.” The Code will apply<br />

for the entire Group. Marzin: “Our<br />

company aims to generate profits<br />

in a socially and environmentally<br />

compatible way so that future generations<br />

will be able to engage in<br />

responsible business development<br />

as well.”<br />

SPACE AND CAPACITY FOR NEW<br />

VENTURES<br />

As Detlef Braun, Member of the<br />

Executive Board of Messe Frank-<br />

28 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Fair<br />

furt, stressed: “Messe Frankfurt<br />

believes that it is far better to be<br />

active than passive. Our core<br />

brands are assets with which we<br />

generate growth. Every now and<br />

then, we also need to undertake<br />

some ‘hygiene measures’ to keep<br />

our events healthy.” This also<br />

involves parting company with<br />

subject areas that have no future<br />

in the sector and on the market, as<br />

was decided in the case of Musikmesse<br />

recently. The consumer<br />

goods fairs at the company’s<br />

Frankfurt base are being strategically<br />

restructured. As of February<br />

2023, Ambiente, Christmasworld<br />

and Creativeworld will be grouped<br />

together under one roof. Paperworld<br />

will be merged with this<br />

new format. Outside Germany, the<br />

brand will be continued in Dubai,<br />

India and China. Braun: “With this<br />

reorientation, we are creating a<br />

one-stop shop for the global consumer<br />

goods ordering season –<br />

the only one of its kind in the world<br />

to date.” Messe Frankfurt rounds<br />

off the physical events relating to<br />

its consumer goods portfolio with<br />

the digital products and services<br />

from Nextrade and Conzoom<br />

Solutions.<br />

The powerhouse textile trio <strong>Tech</strong>textil,<br />

Texprocess and Heimtextil<br />

Summer Special was successfully<br />

restarted at the company’s Frankfurt<br />

base. With its flagship events<br />

within the exhibition grounds and<br />

the new Neonyt Lab – held as a<br />

consumer event this year – and the<br />

activities in the city during Frankfurt<br />

Fashion Week, there have<br />

been synergies that are unique<br />

anywhere in the world. And these<br />

synergies affect the processes<br />

and products from the entire value<br />

chain in the international textile<br />

and fashion industry. With around<br />

60 textile events in all, Messe<br />

Frankfurt is helping to increase the<br />

visibility of the UN’s Sustainable<br />

Development Goals. As part of its<br />

Texpertise network, the company<br />

has been working closely together<br />

with the Conscious Fashion and<br />

Lifestyle Network and the United<br />

Nations Office for Partnerships<br />

since 2019.<br />

Messe Frankfurt is expecting more<br />

people to attend its Nordstil Summer<br />

in early <strong>July</strong> than in the previous<br />

year. Similarly, Automechanika<br />

– which will be held between 3 and<br />

17 September – is well on its way<br />

back to a size befitting an international<br />

event. An estimated 2,500<br />

exhibiting companies are expected.<br />

80 percent of manufacturers<br />

are coming from outside Germany<br />

30 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Fair<br />

– including the most important key<br />

accounts.<br />

LOCATION INVESTMENTS<br />

Uwe Behm, Member of the Executive<br />

Board of Messe Frankfurt,<br />

stressed: “Scientific studies have<br />

shown that events can still be held<br />

safely with state-of-the-art air-conditioning<br />

technology, careful monitoring<br />

and additional safety and<br />

hygiene measures, even during<br />

challenging pandemic times.<br />

Together with RWTH Aachen and<br />

Heinz Trox Wissenschafts gGmbH,<br />

Messe Frankfurt conducted a<br />

study on air quality in halls, which<br />

demonstrated that the indoor air in<br />

the tested halls was safe. Up until<br />

the end of the year, Messe Frankfurt’s<br />

event calendar in Frankfurt<br />

and around the world is well filled<br />

with both its own events and a<br />

wide range of guest events. Behm:<br />

“We can once again play host to<br />

around 200 trade fairs, congresses<br />

and other events in Frankfurt.<br />

We will be opening our doors to a<br />

major premiere in <strong>July</strong> with Eurobike,<br />

the central platform for the<br />

bike and future mobility universe.<br />

This means that Frankfurt will be<br />

a showcase for sustainable and<br />

alternative mobility solutions for the<br />

future. Due to the great demand,<br />

the exhibition area around Hall 9.1<br />

was expanded so that we have<br />

around 150,000 square meters<br />

of total exhibition space at our<br />

disposal.” There are also major<br />

events scheduled for next year, including<br />

the Ball des Sports, which<br />

is returning to the Festhalle after a<br />

long break.<br />

As Uwe Behm explains: “We are<br />

investing in our diverse locations,<br />

in a wide service portfolio and in<br />

sustainability – this has long been<br />

a constant necessity rather than<br />

an optional extra. Thanks to its<br />

flexible infrastructure, the Frankfurt<br />

exhibition grounds can accommodate<br />

several different events at the<br />

same time. Behm also emphasized<br />

that it had been the right decision<br />

not to interrupt the construction<br />

work on Hall 5 during the past<br />

two pandemic years: “Within the<br />

scope of our general contractor<br />

agreement, it was possible to keep<br />

costs under control; these are<br />

not affected by the sudden rise in<br />

construction prices either.” This<br />

also means that construction work<br />

on Hall 5 can be completed earlier<br />

than planned. The hall will be going<br />

into operation for the first time<br />

in early February 2023 with the<br />

spring trade fairs. Progress is also<br />

being made with the construction<br />

project around the Messeplatz entrance<br />

and the Sparda Bank Tower<br />

at the south side of the Frankfurt<br />

exhibition grounds on Europaallee.<br />

Once it has been completed<br />

as planned in 2025, the Frankfurt<br />

exhibition grounds will have a<br />

four-story entrance on a surface<br />

area of 5,000 square meters. This<br />

will offer customers ideal connections<br />

and reachability from the<br />

south as well and will further optimize<br />

its inner-city location, which is<br />

unique the world over.<br />

32 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Feryal Fermuar:<br />

Fairs are the best opportunity<br />

for companies to introduce<br />

themselves<br />

Feryal Fermuar Company Owner Akın Bebek shared policies of his firm on<br />

production and export and his thoughts on fairs with <strong>Sleep</strong>tech magazine<br />

Mr. Akın, while talking about<br />

the importance of fairs in<br />

the interview he gave to<br />

our magazine, said “For me, the<br />

fairs are the best opportunity for a<br />

firm to promote its products, enter<br />

new markets and introduce themselves”,<br />

stated that the products<br />

they produce have a 50% share in<br />

the export item of the firm. Bebek,<br />

linked the sustainability of their<br />

success with business follow-up,<br />

said the following on the topic, “In<br />

my opinion, fairs are the best opportunities<br />

for a firm to promote its<br />

products, enter new markets and<br />

introduce themselves.”<br />

CAN YOU SHARE WITH US HOW<br />

YOU CAME TO THESE DAYS AS A<br />

STABLE FIRM HAVING 28 YEARS IN<br />

THE SECTOR, AND THE SECRETS OF<br />

YOUR SUCCESS?<br />

Firstly, I should state that this is<br />

not an easy. Like every corporate<br />

firm, we came to these days by<br />

going through very difficult ways.<br />

Our success’s secret is to take<br />

care of your business and to follow<br />

it constantly. If you do not follow<br />

your work in the textile sector, you<br />

cannot be permanent so. Especially<br />

the zipper sector needs a<br />

very comprehensive follow-up. We<br />

follow our work and have always<br />

stood behind our product. Further-<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

33


Profile<br />

more, customer satisfaction and<br />

timely delivery are among the most<br />

important issues for us. That we<br />

want to be a solution partner to<br />

our customers, not just a supplier,<br />

has always moved us to development.<br />

YOU EMPLOY 100 PEOPLE IN AN<br />

AREA OF 9000 SQUARE METERS<br />

AND PRODUCE 40 MILLION METERS<br />

PER YEAR. DO YOU HAVE ANY<br />

THOUGHTS ON INCREASING YOUR<br />

PRODUCTION ACTIVITIES, MAKING<br />

NEW INVESTMENTS OR EXPANDING<br />

YOUR EMPLOYMENT CAPACITY IN<br />

THE COMING YEARS?<br />

Like every corporate firm having a<br />

vision for the future, we, of course,<br />

have a growth target in the next<br />

years. Of course, this will be a<br />

controlled growth. We are increasing<br />

our production capacity and<br />

employment every year according<br />

to the supply of the sector.<br />

Do you plan to direct to different<br />

areas in the mattress industry or<br />

make investments in these areas?<br />

We have recently made a big<br />

investment in narrow weaving (piping)<br />

and roving as a different field in<br />

the mattress industry. We opened<br />

a new factory having a closed area<br />

of 7500 m2 and a total area of<br />

18,000 m2.<br />

CAN YOU MENTION YOUR EXPORT<br />

CAPACITY, THE COUNTRIES IN<br />

WHICH YOU ARE IN THE MARKET<br />

AND YOUR SEARCH FOR NEW<br />

MARKETS?<br />

The narrow woven, zipper and<br />

roving products we produce have<br />

all the necessary documents and<br />

certificates for export, and as of<br />

today the share of exports in our<br />

production is 50%. Of course, this<br />

rate varies from time to time. We<br />

have exports to the European market,<br />

the Balkan market, and African<br />

countries and we have targets<br />

to enter the markets of overseas<br />

countries in the future.<br />

HOW DO YOU FIND THE EFFECT OF<br />

FAIRS ON EXPORTS? WHICH FAIRS<br />

DO YOU PARTICULARLY ATTEND OR<br />

PLAN TO ATTEND?<br />

For me, the fairs are the best<br />

opportunities for a firm to promote<br />

its products, enter new markets<br />

and introduce themselves. But<br />

this does not mean that there will<br />

be a demand burst immediately<br />

after participation in the fair. Just<br />

as working with excitement and<br />

energy while preparing for the fair,<br />

the same should continue after the<br />

end of the fair so that new customers<br />

should not lose interest after<br />

participating in the fair. Sometimes,<br />

even the returns of the fairs, seeming<br />

very negative, can occur after 2<br />

or 3 years. The ones we especially<br />

attend are European mattress<br />

and home textile fairs, and we are<br />

planning to participate in American<br />

and the Far Eastern mattress and<br />

home textile fairs in the future.<br />

34 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Profile<br />

Mert Makina:<br />

We undertook to produce high<br />

quality machines<br />

Mehmet Demirok, Member of the Board of Mert Makina, told <strong>Sleep</strong>tech about<br />

the unknown about the firm and its future goals.<br />

Mr. Mehmet, expressing<br />

that as a firm they have<br />

30 years of industry experience<br />

and that they undertook to<br />

produce high quality machinery on<br />

their side, also mentioned the R&D<br />

studies they carry out. Demirok<br />

gave the following statements in<br />

his speech on the subject;<br />

HOW MANY YEARS HAVE YOU BEEN<br />

SERVING IN THIS SECTOR AS MERT<br />

MAKINA? CAN YOU MENTION THE<br />

ESTABLISHMENT STORY OF YOUR<br />

COMPANY?<br />

The brotherhood of my father<br />

Yavuz Demirok and our partner<br />

Mücahit Atağan goes back<br />

to childhood years before they<br />

became partners. Previously, they<br />

were still serving the furniture<br />

and mattress sector. And then,<br />

they established a small firm by<br />

seeing the gaps in the sector and<br />

machinery. They left behind 30<br />

years by setting their hearts on<br />

this company they established and<br />

working very hard. Thereafter, they<br />

initially carried out their work in the<br />

country. They decided to expand<br />

abroad due to the fairs and our<br />

increasing references. Now we<br />

are representing Turkey with our<br />

machines which are operating in<br />

more than 105 countries.<br />

38 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


CAN YOU MENTION YOUR R&D AND<br />

INNOVATION STUDIES YOU DID IN<br />

MACHINE PRODUCTION?<br />

We, as Mert Makina, undertook<br />

to produce high quality machines<br />

in accordance with today’s conditions.<br />

For this reason, our strong<br />

R&D team within our company<br />

has been researching the machine<br />

gaps in the sector and the developments<br />

in the machines day and<br />

night. Thanks to these researches<br />

and our experience in the sector,<br />

we are trying to offer new and<br />

great contributing machines to our<br />

customers.<br />

WILL WE BE ABLE TO SEE YOUR<br />

FIRM INVESTING IN OTHER AREAS<br />

OF THE MATTRESS SECTOR IN THE<br />

NEXT PERIOD?<br />

As firm, our investments have<br />

been continuing continuously.<br />

We also have different investment<br />

plans for the mattress sector in the<br />

future.<br />

WHICH COUNTRIES DO YOU EXPORT<br />

TO? WILL YOU BE LOOKING FOR A<br />

NEW MARKET? CAN YOU MENTION?<br />

Now, the number of countries<br />

to which we export machinery<br />

has exceeded 105. Our biggest<br />

export is the American market.<br />

We are getting stronger day by<br />

day thanks to our companies and<br />

service points we have established<br />

abroad. Of course, that we are<br />

always looking for new markets<br />

is continuing. In recent years, we<br />

have gained more strength by<br />

concentrating on the Asian market.<br />

Our main goal is to provide the<br />

best technical service and quality<br />

machines all over the world. We<br />

are determinedly continuing to<br />

work for this.<br />

HOW DO YOU FIND THE CURRENT<br />

SITUATION OF TURKEY IN THE<br />

MATTRESS SUB-INDUSTRY SECTOR?<br />

Turkey is one of the leading countries<br />

in the mattress sub-industry<br />

sector in the world. This is due to<br />

quality firms serving the mattress<br />

sub-industry sector in our country.<br />

I believe that we will come to a<br />

much better position in this sector<br />

as a country due to the high quality<br />

products manufactured in Turkey.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

39


Profile<br />

OSA Kimya:<br />

Faster shipping, faster capacity<br />

Orkun Ataman, owner of OSA Kimya, answered the unknowns about<br />

production, export and R&D studies of OSA Kimya for <strong>Sleep</strong>tech magazine.<br />

Ataman, speaking very assertively<br />

about R&D studies,<br />

stated that they used the<br />

latest technology in their production<br />

processes. Mr. Orkun, stating<br />

that they always follow the agenda<br />

in scientific understanding, said in<br />

his statement on the subject; “Our<br />

close contacts with cutting-edge<br />

technology centers, countries<br />

and scientists in the chemical<br />

industry have increased, and our<br />

common studies and researches<br />

with them have been done due to<br />

continuously mutual consultation.<br />

We have been using the<br />

scientific opportunities of<br />

those centers including our<br />

laboratories in line with the<br />

interests of our customers<br />

and our country.”<br />

CAN YOU MENTION THE PRODUCTS<br />

YOU HAVE MADE FOR THE<br />

MATTRESS COMPONENTS<br />

SECTOR AND THEIR<br />

PROPERTIES?<br />

On the basis of the final<br />

product, we can<br />

divide the mattress<br />

sector into 3 sections<br />

as base, headboard<br />

and mattress.<br />

Thanks to our rigid systems,<br />

providing serious production<br />

convenience and cost advantage<br />

in headboards, our polyurethane<br />

products that are wood-equivalent<br />

have been gaining incredible<br />

models and results. We are the<br />

leader of the sector in this field<br />

due to the preference and favor of<br />

our producer customers.<br />

The most efficient factor in the<br />

sleep world, influencing daytime<br />

work and social life performance<br />

of the people, is their beds where<br />

we spend an average of 8 hours.<br />

We have been serving our mattress<br />

producer customers with<br />

our adhesives in this field.<br />

In our integrated facilities having<br />

the latest technology, we have<br />

been offering adhesive solutions in<br />

many areas in the furniture sector,<br />

especially foam adhesive.<br />

Our solvent-based hot-melt and<br />

water-based glues, which are<br />

environmentally friendly, odorless,<br />

resistant to high humidity,<br />

non-flammable, and have extra<br />

high performance thanks<br />

to fast and strong holding<br />

properties, add savings, reli-<br />

40 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


ability and quality to our customers,<br />

who are the manufacturers of<br />

spring mattress, sponge mattress,<br />

visco, latex mattress, package<br />

spring mattress, roll pack and flat<br />

pack mattress.<br />

Our glues and products are being<br />

manufactured from high quality<br />

raw materials with many superior<br />

and different state-of-the-art<br />

production methods and system<br />

formulas such as higher heat<br />

resistance times, sufficient optimal<br />

times to stay open.<br />

The experience and opinion of<br />

each of our manufacturers in the<br />

mattress and furniture sector is<br />

very important to us. We always<br />

consult with them and give importance<br />

to their advice. We are<br />

happy to offer special solutions<br />

to our customers according to<br />

their needs and demands with our<br />

strong innovation and production<br />

technology.<br />

DO YOU HAVE NEW INVESTMENTS<br />

OR PLANS TO EXPAND YOUR<br />

INVESTMENTS IN THE MATTRESS<br />

COMPONENTS SECTOR?<br />

We are constantly increasing our<br />

production capacity and also<br />

expanding and enlarging our<br />

production areas, and constantly<br />

updating and renewing our<br />

technologies in order to reach the<br />

increasing demand and innovations<br />

in the sector,. We will give the<br />

good news of our new factory and<br />

production facilities to all our customers<br />

in a short time in order to<br />

provide faster shipping and larger<br />

capacity service.<br />

CAN YOU MENTION THE R&D AND<br />

INNOVATION STUDIES YOU FOLLOW<br />

FOR MATTRESS ADHESIVE?<br />

Our country, which is one of the<br />

few mattress manufacturers and<br />

suppliers in the world, has become<br />

a more important and larger producer<br />

especially during and after<br />

the pandemic. This requires new<br />

country markets, new standards,<br />

new technology and demands.<br />

We are renewing and developing<br />

the types and features of our<br />

products accordingly, so that our<br />

producers do not have any problems,<br />

especially in the country’s<br />

standards and demands in these<br />

new markets. Our close contacts<br />

with cutting-edge technology centers,<br />

countries and scientists in the<br />

chemical industry have increased,<br />

and we are constantly working and<br />

researching with them in mutual<br />

consultation.<br />

We are using the scientific facilities<br />

of these centers including our<br />

own laboratories in line with the<br />

interests of our customers and our<br />

country.<br />

The producers can produce<br />

without any problems and carry<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

41


Profile<br />

out their shipments and deliveries<br />

without any worries for their<br />

customers in Europe and the USA,<br />

having a high standard of living.<br />

CAN YOU MENTION THE<br />

IMPORTANCE OF FAIRS FOR YOU<br />

AND THE SECTOR? WHICH FAIRS<br />

ARE YOU PLANNING TO ATTEND IN<br />

NEXT PERIODS?<br />

Unfortunately, the fairs were either<br />

canceled or tried to virtually be<br />

held with limited opportunities due<br />

to the restriction of communication<br />

and transportation in the world<br />

during the pandemic process.<br />

Even if communication has become<br />

easier thanks to the Internet,<br />

the conventional fairs have never<br />

lost their importance for us on the<br />

contrary, they have gained more<br />

importance.<br />

Fairs are places and occasions for<br />

us to catch up, socialize and commune<br />

with our customers, whom<br />

we see as friends and solution<br />

partners, and to introduce our new<br />

products to them closely.<br />

We are planning to participate in<br />

many fairs both in our country and<br />

in the global furniture sub-industry<br />

and mattress sector.<br />

DID YOU REACH THE CUSTOMER<br />

POTENTIAL YOU EXPECTED AT THE<br />

SLEEP EXPO MIDDLE EAST FAIR,<br />

WHICH YOU ATTENDED RECENTLY?<br />

As Osa Kımya, we had attended<br />

this fair before and had good<br />

memories. This year’s fair has also<br />

exceeded our expectations and<br />

it has been very productive and<br />

positive for us in terms of meeting<br />

with both our current customers<br />

and our old customers.<br />

The efficiency of our firm in the<br />

region and the awareness of our<br />

products have increased even<br />

more thanks to this fair.<br />

CAN YOU MENTION YOUR EXPORT<br />

RANGE AND FOREIGN TRADE<br />

MARKETING TACTICS?<br />

Especially the importance and<br />

amount of the bulky products<br />

such as furniture, which have high<br />

transport costs in the local production,<br />

have increased very much at<br />

economies and governments of<br />

the countries due to the problems<br />

and cost increases experienced in<br />

the transportation sector.<br />

The current conjuncture has<br />

increased the need for raw materials<br />

and semi-finished products<br />

of furniture manufacturers in other<br />

countries. This naturally gave us<br />

the opportunity and chance to<br />

serve more of our foreign customers<br />

and export to them.<br />

Our international sectoral experience<br />

of years enables us to reach<br />

customers in foreign countries<br />

easily and to help them by knowing<br />

their needs.<br />

We will soon launch our new trade<br />

projects in order to provide faster,<br />

more reliable and more economical<br />

service to customers in the foreign<br />

market.<br />

42 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


News<br />

The world mattress<br />

industry meets in<br />

Istanbul:<br />

IBIA EXPO <strong>2022</strong><br />

Turkey’s and the world’s leading mattress supply<br />

industry and technology companies will come<br />

together at the IBIA EXPO Fair, which is planned to be<br />

held at the Istanbul Expo Center on 6-9 October <strong>2022</strong><br />

IBIA EXPO <strong>2022</strong>, which will host<br />

over 200 leading companies and<br />

manufacturers, plans to open its<br />

doors to industry professionals with<br />

thousands of visitors from target<br />

buyer countries.<br />

Bringing together thousands of<br />

innovative products and technologies<br />

that make up the components<br />

of the mattress industry under the<br />

same roof, IBIA EXPO aims to host<br />

nearly 20 thousand domestic and<br />

foreign buyers from 14 countries at<br />

the Istanbul and to create a business<br />

network between buyers and<br />

manufacturers. IBIA EXPO, which<br />

has the distinction of being the only<br />

fair organized on mattress technologies<br />

in Turkey; In addition to bringing<br />

together mattress supply industry,<br />

machinery and hardware manufacturers,<br />

it also has the feature<br />

of being an export platform that<br />

exhibits the latest technologies and<br />

innovative products.<br />

INNOVATION<br />

With all kinds of innovative changes<br />

and transformations, the mattress<br />

industry, in its most modern form,<br />

is gaining even greater speed and<br />

momentum with the latest technol-<br />

46 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 47


News<br />

ogies in mattress components. The<br />

industry will be following all these<br />

newly developed products and more<br />

at IBIA EXPO.<br />

TECHNOLOGY<br />

With the increase in the need for<br />

mass production of mattresses<br />

thanks to the supply-demand situation<br />

and technology in the mattress<br />

industry, the needs of potential buyers<br />

are fully met with these high-tech<br />

machines, thanks to the fact that<br />

IBIA EXPO brings together all kinds<br />

of high quality and machine manufacturers.<br />

DESIGN<br />

While a quilting machine with an increased<br />

capacity with a new design<br />

can contribute to faster production<br />

and your mattress to be ventilated<br />

faster with its newly designed<br />

ventilation capsule, a mattress with<br />

an attractive design may be in high<br />

demand. At IBIA EXPO, there are<br />

new design products in the field of<br />

machinery, equipment, or complementary<br />

pillows and sleep products.<br />

WHO CAN PARTICIPATE?<br />

Mattress production machines; mattress<br />

edge closing machines, single<br />

head, double head and multi-needle<br />

quilting machines, mattress packaging<br />

machines, automatic roll pack<br />

machines, side border machines,<br />

sewing machines, spring pulling machines,<br />

fiber preparation and mixing<br />

machines, nonwoven - fiber prepa-<br />

IBIA EXPO <strong>2022</strong>,<br />

which will host<br />

over 200 leading<br />

companies and<br />

manufacturers,<br />

plans to open its<br />

doors to industry<br />

professionals<br />

with thousands of<br />

visitors from target<br />

buyer countries.<br />

48 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


ation machines, fiber back recovery<br />

machines, pillow filling machines,<br />

quilt machines, automatic glue line,<br />

pillow press machines, automatic<br />

mattress cover zipper sewing<br />

machines. Bedding fabrics; Woven,<br />

knitted bedding fabrics, side border<br />

fabrics, plinth fabric, upholstery fabrics,<br />

headboard fabrics and artificial<br />

leathers. Spring and spring production<br />

machines; Boney springs,<br />

bundle spring, micro springs, wire<br />

drawing machines, automatic bundle<br />

spring coil machines, fully automatic<br />

bundle spring typesetting machines,<br />

bundle spring typesetting machines,<br />

bonnel spring coil and typesetting<br />

machines, spring winding machines.<br />

SPONGES; SPONGE, VISCO, LATEX<br />

AND GEL TECHNOLOGIES<br />

Glue and Packaging materials:<br />

solvent-based, water-based glues,<br />

hotmelt guns.<br />

Bed accessories; bed wicks, handles,<br />

plinth feet, air capsules, fabric<br />

and leather mattress labels, metal<br />

accessories, zippers<br />

Felt-fiber-Nanwoven; felts, natural<br />

felts, synthetic and natural fibers,<br />

nonwoven fabrics<br />

Production materials; quilting yarn,<br />

bed cover fabric yarn, shock absorbers,<br />

mattress covers, movable<br />

mechanisms, plinth frames<br />

COMPLEMENTARY PRODUCTS;<br />

PILLOWS, DUVETS, HOME TEXTILE<br />

PRODUCTS, MATTRESSES, BED<br />

BASES, HEADBOARDS AND<br />

BEDSTEADS<br />

IBIA EXPO <strong>2022</strong> Istanbul, where<br />

private sector experts, bedding<br />

industry purchasing authorities, mattress<br />

manufacturers, pillow manufacturers,<br />

quilt manufacturers, sleep<br />

products manufacturers, component<br />

exporters, prive label sleep product<br />

manufacturers, bedding material<br />

manufacturers, home textile manufacturers,<br />

material companies, distributors,<br />

agencies, companies that<br />

want to get distributorship, professional<br />

import and export companies,<br />

designers, chambers of commerce<br />

and sector institutions can come as<br />

visitors, will open its doors to visitors<br />

between 10:00-19:00 on 6-7-8-9<br />

October. It is expected that many<br />

participants from the Middle East,<br />

Europe, USA, China, Russia, Africa,<br />

the Balkans and Turkic Republics will<br />

take part in the fair.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

49


Profile<br />

VK Mattress Machinery:<br />

Indian market is like<br />

an undiscovered ocean<br />

Recep Kütüklü, Sales Engineer of VK Mattress Machinery, shared his observations about<br />

India Matresstech Fair with <strong>Sleep</strong>tech magazine.<br />

Recep Kütüklü, speaking to<br />

our magazine editor Furkan<br />

Akar, stated that the fair became<br />

very productive both for them<br />

and for other Turkish firms.<br />

MR. RECEP, HOW DID THE INDIA<br />

MATRESSTECH FAIR GO FOR YOU?<br />

HOW DID YOU PRODUCE AN EFFECT<br />

AT THE FAIR AS VK MAKINE?<br />

The fair has been very productive<br />

for us. The mattress sector in the<br />

Indian market is still at its beginner<br />

level. For this reason, a high potential<br />

market atmosphere prevails.<br />

As VK Mattress Machinery, we<br />

experienced a very successful fair<br />

mainly for bonnell spring machines.<br />

Especially these machines received<br />

serious orders. All our orders are<br />

confirmed. To reiterate, the fair was<br />

really productive. The Indian market<br />

is a very productive market. It has<br />

a market potential that Turkish<br />

firms should definitely take part in<br />

and the Turkish mattress industry<br />

should focus its attention on.<br />

54 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


ACCORDING TO YOUR IMPRESSIONS<br />

FROM THE FAIR, WHAT KIND OF<br />

CONTRIBUTIONS DID THE FAIR<br />

HAVE TO THE TURKISH MATTRESS<br />

INDUSTRY? CAN WE GET YOUR<br />

OBSERVATIONS AND EVALUATIONS<br />

ON THIS TOPIC?<br />

Here are my impressions of it: it is<br />

actually like an undiscovered ocean,<br />

a virgin island. Mattress culture has<br />

not yet formed and there is a mattress<br />

culture in a very small area.<br />

The most important point is that the<br />

mattress has not yet become an<br />

industry, and both India’s domestic<br />

entrepreneurs and foreign investors<br />

have not yet made a breakthrough<br />

in this regard. If we evaluate this in<br />

the long term, that even around 20<br />

% -30% demand for mattresses is<br />

generated means the production<br />

of millions of mattresses and, of<br />

course, the establishment of an<br />

industry in that region. Because the<br />

Turkish mattress sector is also a<br />

very strong market, it will not have<br />

any trouble to meet this demand<br />

in India and Turkish companies<br />

will have a serious presence in the<br />

Indian market. We, as VK Mattress<br />

Machinery, will continue to do whatever<br />

we have to do in this regard,<br />

as we have done for 15 years.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

55


Profile<br />

Night Comfort Bedding<br />

excels in custom design<br />

As a successful exporting company operating in the component segment of the bedding<br />

industry, the firm aims at supplying for the leading companies in the sector. Night<br />

Comfort Bedding enables its consumers to make sales without wasting time with its<br />

rapidly growing system and quality products.<br />

As a mattress component<br />

provider, Night Comfort Bedding<br />

continues its activities<br />

in Kayseri with its technological<br />

production facilities and qualified<br />

workforce. The company offers<br />

great opportunities to its customers<br />

and gathers many mattress<br />

components under one roof. Night<br />

Comfort Bedding, which prevents<br />

its customers from losing time by<br />

following many suppliers, gains the<br />

appreciation of its consumers with<br />

its economical price approach.<br />

Combining quality with a wide<br />

range of products, the company<br />

helps its customers in all circumstances.<br />

Night Comfort Bedding<br />

gives great support to its experienced<br />

team to make everything<br />

easy in trading. The company,<br />

which thinks that its customers<br />

should focus only on their sales,<br />

continues its production under the<br />

best conditions. We received information<br />

about the company’s vision<br />

and export targets from General<br />

Manager Atakan Turhan.<br />

WHEN DID YOU START<br />

PRODUCTION? YOU HAVE ALSO<br />

STARTED OPERATIONS IN TURKEY.<br />

I WOULD ALSO LIKE TO HEAR YOUR<br />

VIEWS ON THIS SUBJECT.<br />

As Night Comfort Bedding, we<br />

started production activities in the<br />

Netherlands about 18 years ago.<br />

We already produce products such<br />

as topper and mattress and offer<br />

them to our customers in Europe.<br />

Recently, the need for a cover has<br />

increased and the industry’s demand<br />

in this direction has also increased.<br />

Therefore, we decided to<br />

make an investment in Turkey. We<br />

started our production activities in<br />

Turkey with a focus on quality and<br />

58 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


export. The demand for roll pack<br />

mattresses in the world mattress<br />

market has also increased tremendously.<br />

Due to the pandemic period,<br />

people started to show great<br />

interest in the washable covers.<br />

Therefore, as a company, we want<br />

to reflect our production experience<br />

in Europe and our experience in<br />

exports to our activities in Turkey.<br />

WHAT DO YOU THINK ABOUT<br />

E-COMMERCE? WHAT KIND OF<br />

WORK DO YOU DO TO INCREASE<br />

THE PRODUCT CAPACITIES OF YOUR<br />

CUSTOMERS?<br />

We started the production of mattress<br />

cases, pillowcases, toppers<br />

and mattress borders. In the near<br />

future, this product range will continue<br />

to increase. As we all know,<br />

e-commerce is rapidly increasing its<br />

share in sales channels. So, speed<br />

is much more important now. Specially<br />

for millennial; they do not go<br />

to store, they just want to click and<br />

get it. We think this will also create<br />

a chance for some small businesses<br />

to compete with sector leaders.<br />

We offer our customers a faster<br />

production phase to increase<br />

their production capacity. We offer<br />

our customers to get rid of many<br />

production steps. Thanks to these<br />

intermediate products we produce,<br />

our customers increase their production<br />

capacities very quickly.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

59


Profile<br />

HOW DID YOU DECIDE ON THE<br />

PRODUCTION OF MATTRESS COVER?<br />

WHAT ARE THE ADVANTAGES TO<br />

WORK WITH YOU?<br />

We all know that production<br />

conditions have changed in many<br />

countries. Logistics and supply are<br />

now much more important than<br />

the production phases. We do not<br />

want our customers to waste time<br />

with product design and R&D and<br />

innovation processes. Therefore,<br />

we started to manufacture sewn<br />

products because we know we<br />

will provide the best service. Let<br />

our consumers focus only on their<br />

earnings and have a happy sales<br />

experience. This is what matters to<br />

us. Our business partners supply<br />

ready-made covers and meet their<br />

fabric stock needs.<br />

We offer our customers many alternatives<br />

in design. Thus, our consumers<br />

only need to decide. They<br />

don’t need to worry about anything<br />

else. We enable our customers to<br />

get rid of labor and many machinery<br />

investments too. We want our<br />

customers to feel comfortable and<br />

recommend that they leave the<br />

sewn phases to us.<br />

And last point and the most important<br />

point is that our customers will<br />

know the cost of each sewn. On<br />

their own production they might<br />

lose some points sometimes. You<br />

know producing a mattress is not<br />

a simple thing. They will have too<br />

many inputs. Crunching the numbers<br />

is a big deal sometimes. With<br />

our products it will be much easier<br />

to follow costs.<br />

AS WE ALL KNOW PRODUCING<br />

THESE TYPE OF PRODUCTS IS<br />

REALLY A TOUGH JOB. HOW DO<br />

YOU CONTROL YOUR QUALITY?<br />

CAN YOU PLEASE TELL ME MORE<br />

ABOUT YOUR QUALITY CONTROL<br />

PROCESSES?<br />

It’s the cutting, trimming, sewing,<br />

labeling; making design. it’s detailed<br />

work and you have to be careful to<br />

60 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


produce a cover. A zippered cover<br />

is a lot more detailed to produce<br />

than a regular mattress. We have<br />

our checklist for each customer.<br />

Nothing standard in our facility<br />

about quality control. We also issue<br />

a inspection report before loading.<br />

So, the customers will know what<br />

they will have. We think this will<br />

makes our customer happy.<br />

HOW DO YOU SUPPLY RAW<br />

MATERIALS?<br />

We act according to the wishes<br />

of our customers in terms of raw<br />

materials as in every other subject.<br />

Wherever our customers direct<br />

us, we move in that direction.<br />

Therefore, our raw material supply<br />

depends on our customer. Therefore,<br />

whatever our customer wants,<br />

we are there.<br />

WHERE DO YOU EXPORT AND MAY I<br />

KNOW YOUR PLAN FOR <strong>2022</strong>?<br />

As Night Comfort Bedding Turkey,<br />

we are still a very new company.<br />

We started our journey in the sector<br />

with the target of 100% Export.<br />

Although we are a new company,<br />

we have now fully achieved our<br />

target. We are very happy about<br />

this situation and we managed to<br />

satisfy our customers in a short<br />

time. Our exports continue to European<br />

countries such as Germany,<br />

Belgium and the Netherlands, especially<br />

United Kingdom and North<br />

America. In <strong>2022</strong>, we aim to further<br />

expand these export channels. We<br />

continue our work with great enthusiasm.<br />

Therefore, we think that we<br />

will easily reach our export target.<br />

MAY I ASK YOU, WHY NIGHT<br />

COMFORT BEDDING?<br />

First of all, we guarantee our<br />

partners with that they will get<br />

what they have asked, on time. We<br />

cannot offer like “we are providing<br />

cheaper prices” but we can<br />

guarantee them we are providing<br />

best solution. We have wide design<br />

range; shortly our design limited<br />

with our customer imagination. We<br />

also have FR solution too; we have<br />

many ways to approach it. We give<br />

our customers some new ideas<br />

and help them develop great-looking<br />

covers. That’s one of our<br />

advantages. We also have invested<br />

our machine lines to provide better<br />

things to our customers. We are<br />

able to produce high volume quilting<br />

rolls, making flat and roll pack<br />

packaging, thanks to new technology<br />

machine lines.<br />

FINALLY, WHAT ARE YOUR BIGGEST<br />

GOALS IN THE INDUSTRY?<br />

We, as Night Comfort Bedding,<br />

have a very serious experience in<br />

production. We know export very<br />

well. Therefore, when our business<br />

partners work with us, we guarantee<br />

our export experience and<br />

quality. We offer our customers the<br />

most accurate product at the best<br />

price. They have no doubts about<br />

it. In addition, we are always in contact<br />

with our customers due to the<br />

products we produce. We have a<br />

transparent and meticulous working<br />

method. Our goal is to continue our<br />

production under these conditions.<br />

Our biggest goal is to offer the right<br />

product and the best price. Thus,<br />

we want to promote our products<br />

to the whole world and continue<br />

to be the supplier of the industry<br />

leaders.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

61


Hekkehorst 16/18 7207 BN Zutphen<br />

The Netherlands<br />

Mimarsinan OSB Mh. 23 Cd. No:54<br />

Melikgazi / Kayseri / TÜRKİYE<br />

aturhan@nightcomfortbedding.com


Profile<br />

İridere Kimya:<br />

We are continuing on our way as<br />

the leading company of the sector<br />

with sound steps<br />

T. Yoldaş Ercan, General Coordinator of İridere Kimya, gave an interview to <strong>Sleep</strong>tech<br />

magazine on topics such as production, export and future vision of the firm.<br />

While T. Yoldaş Ercan,<br />

stating that Iridere Kimya<br />

is one of the first hotmelt<br />

producers in Turkey, was describing<br />

the vision of the company,<br />

said “We have a management style<br />

which is known internationally platforms,<br />

at world standards, following<br />

technological innovations and<br />

leading innovations, and taken as<br />

an example by our colleagues. It<br />

is our effort to gain the trust of our<br />

customers and to make a chain<br />

in which their expectations are<br />

always met at the highest level by<br />

giving service at the highest quality<br />

and in the frame of standards in<br />

the entire adhesive sector at home<br />

and abroad.”<br />

CAN YOU MENTION BACKGROUND<br />

OF YOUR FIRM AND YOUR PROJECTS<br />

YOU DID IN THE PAST?<br />

İridere Kimya was established in<br />

1998 and is one of Turkey’s first<br />

domestic hot-melt producers. It<br />

has become one of the leading<br />

companies in its field with its belief<br />

and determination since the day<br />

it was founded. Today, our Proset<br />

brand has become a well-known<br />

and demanded brand in many<br />

countries abroad as well as in the<br />

country. In addition to its current<br />

success in the market in the<br />

hot-melt sector and its advancing<br />

production in technology, we have<br />

also taken a step into a new project<br />

by establishing the plow system<br />

in the rubber-based PSA hotmelt<br />

field. In order to address to<br />

our current customers and to the<br />

adhesive sectors in a lot of fields,<br />

we are making developments innovatively<br />

with personnel, machinery,<br />

production and a superior team<br />

in R&D. We are continuing on our<br />

way as the leading names of the<br />

sector with sound steps by adding<br />

new equipment and personnel to<br />

64 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


our growing family day by day.<br />

COULD YOU BRIEFLY TELL THE<br />

MISSION AND VISION OF YOUR<br />

FIRM?<br />

The high quality adhesives are<br />

being produced for all kinds of sectors<br />

such as paper and packaging,<br />

printing and box closing, textile and<br />

lamination, filters and automotive,<br />

mattresses, baby diapers and sanitary<br />

pads, carpet edge and label<br />

sectors in particular furniture and<br />

wood sector. We, as İridere Kimya<br />

family, which is keeping customer<br />

satisfaction at the forefront with the<br />

variety of adhesives we produce,<br />

always give service above the quality<br />

standards, In this way, which we<br />

continue with the formulations we<br />

have and our customers, we are<br />

aiming to reach more production<br />

by expanding our export portfolio<br />

with the latest investments. Our<br />

firm works in accordance with the<br />

requirements of ISO 9001:2015<br />

standards, with Reach certificate,<br />

Oeko-tex certificate, FDA number<br />

CFR21.175.105 (adhesives)<br />

structure. We aim to design and<br />

produce the most suitable system<br />

for the customer’s demands with<br />

its functionality, aesthetics, safety<br />

and price, and produce fast and<br />

effective solutions to eliminate the<br />

problems that may occur by keeping<br />

customer satisfaction in the<br />

foreground, and aim to increase<br />

our competitive power without<br />

compromising the principles of<br />

customer satisfaction. We have a<br />

management style that is known in<br />

the international platforms, at world<br />

standards, follows technological<br />

innovations and pioneers innovations<br />

and is taken as an example<br />

by our colleagues. It is our effort<br />

to gain the trust of our customers<br />

Okcan Ercan - Factory manager | Fikret Öztürk - Company Owner | T. Yoldaş Ercan - General Coordinator<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

65


Profile<br />

and to make a chain in which their<br />

expectations are always met at the<br />

highest level by giving service at<br />

the highest quality and in the frame<br />

of standards in the entire adhesive<br />

sector at home and abroad<br />

CAN YOU MENTION YOUR R&D AND<br />

LABORATORY STUDIES?<br />

One of the most important supporting<br />

functions of businesses is<br />

research and development. Our<br />

Production and Research and<br />

Development (R&D) studies are<br />

always fast and extremely solution-oriented,<br />

according to the<br />

customer satisfaction received.<br />

According to the results obtained<br />

from our state-of-the-art laboratory<br />

devices by making routine controls<br />

of the products to be put into production,<br />

after approval stage, the<br />

production is started with reliable<br />

and sound steps. In order to make<br />

the products more efficient, R&D<br />

laboratory studies are carried out<br />

and followed regularly. In any case,<br />

as the R&D and P&D Team, we act<br />

in cooperation by making strategic<br />

plans with all the effort and<br />

team strength in order to intervene<br />

and take quick actions. As the<br />

Iridere Family, our vision is always<br />

to make high quality, sound and<br />

sustainable production. With each<br />

new day, new ones are added to<br />

the studies, and work is continued<br />

in order to address to different<br />

sectors.<br />

WHAT IS YOUR ANNUAL<br />

PRODUCTION CAPACITY?<br />

Our annual capacity is 13.000 tons<br />

in our granule lines and 2.500 tons<br />

in our PSA lines. We have a production<br />

capacity of 3500 tons in<br />

our newly established water-based<br />

polyurethane lines.<br />

WHICH COUNTRIES DO YOU EXPORT<br />

TO?<br />

The countries we export are respectively<br />

USA, Germany, Azerbaijan,<br />

Bulgaria, Algeria, Dubai,<br />

France, South Africa, Croatia,<br />

Spain, Israel, Kosovo, Poland,<br />

Portugal, Russia, Serbia, Saudi<br />

Arabia, Venezuela and Greece.<br />

WHAT ARE YOUR INVESTMENT<br />

PLANS IN THE SECOND HALF OF<br />

<strong>2022</strong>?<br />

As of the end of 2021, our PSA<br />

hot-melt line, which we have<br />

established, has started no to be<br />

sufficient in capacity. Therefore,<br />

the negotiations are being made<br />

to add an additional PSA hot-melt<br />

line until the end of <strong>2022</strong>. Our<br />

extensive research and studies are<br />

continuing to give Distributorship<br />

to more countries.<br />

66 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Profile<br />

The environment is not a<br />

burden, but an indispensable<br />

value for Durak Tekstil<br />

Durak Tekstil, who takes pioneering steps to reduce the environmental<br />

footprint of the textile industry, succeeded in turning into an eco-friendly<br />

and sustainable brand with its investments.<br />

Durak Tekstil, the leading<br />

manufacturer of industrial<br />

sewing and embroidery<br />

threads, celebrates World Environment<br />

Day with its successful<br />

efforts to become a more sustainable<br />

textile business. Durak Tekstil,<br />

taking concrete steps in numerous<br />

areas from raw material procurement<br />

to more efficient use of natural<br />

resources and energy in the<br />

production process, from choosing<br />

renewable and recyclable resources<br />

to investments in reducing the<br />

footprint on the environment, has<br />

created its strategic plans for the<br />

coming period as a sustainable<br />

and environmentalist company.<br />

Durak Tekstil Board Member and<br />

Marketing Director Yiğit Durak<br />

reminded that World Environment<br />

Day has been celebrated since the<br />

United Nations Conference on the<br />

Human Environment in 1972 in<br />

order to create global awareness<br />

and take action on the environment.<br />

Durak stated that Durak<br />

Tekstil has a history of 50 years<br />

and is one of the first companies<br />

to take initiative in the field of environment<br />

and sustainability said;<br />

“The use of resources, production<br />

processes and supply chain and<br />

the serious negative effects of the<br />

textile industry on the environment<br />

have been talked about for<br />

years. Significant developments<br />

have been achieved in increasing<br />

awareness and consumer demands<br />

in this regard. Durak Tekstil,<br />

as one of the leading industrial<br />

sewing and embroidery thread<br />

manufacturers in the sector, has<br />

been proving that a greener textile<br />

production is possible for a long<br />

time with the sustainability strategy<br />

it has prepared and implemented.<br />

We are aware that our environmental<br />

initiatives, beyond creating<br />

additional costs for us, increase<br />

our brand value with the responsibility<br />

we undertake.”<br />

PRODUCTION WITH THE<br />

ENVIRONMENT, ECO-FRIENDLY<br />

PRODUCTION<br />

Durak Tekstil, exporting to more<br />

than 75 countries on 5 continents,<br />

fulfills the sustainability criteria and<br />

environmental conditions in its<br />

facilities both in Turkey and China.<br />

70 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


The company, founding an independent<br />

Sustainability Committee<br />

in house for these activities, not<br />

only gains a more transparent<br />

identity with the steps it takes, but<br />

also creates more added value for<br />

its customers’ final products.<br />

Durak Tekstil has the International<br />

Renewable Energy Certificate<br />

(I-REC) as of 2021 and is a company<br />

that uses 100% renewable<br />

electrical energy in all its facilities.<br />

Natural gas is another important<br />

energy source in production for the<br />

company. Durak Tekstil saves 100<br />

thousand cubic meters of natural<br />

gas annually thanks to its Waste<br />

Water Energy Recovery Facility.<br />

This corresponds to 25% of its<br />

total natural gas consumption.<br />

THE AMOUNT OF WATER REQUIRED<br />

FOR PRODUCTION IS CONSTANTLY<br />

BEING REDUCED<br />

The most important point in the<br />

protection of clean water resources<br />

is to save water in industrial<br />

production. Durak Tekstil uses<br />

water intensively during the dyeing<br />

phase in production and has<br />

achieved a visible improvement<br />

over the years with its investments.<br />

The company used 50 liters of<br />

water for 1 kg of thread dyeing<br />

in 2015-16 and has managed to<br />

reduce this amount to around 40<br />

liters with its investments. Focusing<br />

especially on increasing the<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

71


Profile<br />

RFT (Right First Time) ratio in the<br />

dyehouse, the company carries<br />

forward its target of regularly<br />

reducing the amount of water and<br />

chemicals used in production.<br />

Durak Tekstil, in addition to reducing<br />

the amount of clean water<br />

used, also made the necessary<br />

environmental investments to<br />

release the water into nature after<br />

use. The company releases the<br />

wastewater to the sewers after it<br />

reaches the required pH value with<br />

the Purification Plant and continues<br />

its efforts to reuse the wastewater<br />

in the dyehouse and other<br />

production processes.<br />

NO PLACE FOR DANGEROUS<br />

SUBSTANCES IN PRODUCTION!<br />

Durak Tekstil responds to the<br />

safety demands of its customers<br />

with certificates showing that its<br />

production processes and products<br />

meet the necessary safety<br />

standards for human health and<br />

the environment. The company,<br />

which cooperates with authorized<br />

licensed companies regarding the<br />

wastes generated during and after<br />

production, successfully meets<br />

the criteria determined in the<br />

process controlled by the Ministry<br />

of Environment, Urbanization and<br />

Climate Change. Durak Tekstil’s<br />

3-year Waste Management Plan<br />

72 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


was approved by the ministry and<br />

the company received Zero Waste<br />

Certificate in 2021. The Global<br />

Organic Textile Standard (GOTS)<br />

certificate, which is of great importance<br />

in terms of product safety<br />

and consumer comfort, is among<br />

the documents presented by<br />

Durak Tekstil to its customers.<br />

RECYCLING AND SUSTAINABILITY<br />

INCREASE THEIR IMPORTANCE<br />

Yiğit Durak, emphasizing that<br />

Durak Tekstil has a corporate<br />

vision focused on the environment<br />

and sustainability, noted<br />

that they have demonstrated this<br />

commitment with the international<br />

initiatives and contracts they have<br />

recently participated in. Durak stated<br />

that they obtained the Global<br />

Recycling Standard (GRS) certificate<br />

at the beginning of <strong>2022</strong> and<br />

explained that they documented<br />

their threads are produced from<br />

suitable recycled raw materials. He<br />

concluded his words as follows;<br />

“We have implemented the end-toend<br />

sustainability criteria. That is<br />

why we reduce our environmental<br />

impact by using recycled polyester<br />

(rPET) in addition to using virgin<br />

raw materials. The environmental<br />

impact of this becomes more<br />

obvious when considering that approximately<br />

30 plastic bottles are<br />

used to produce 1 kg of recycled<br />

thread. The UN Global Compact,<br />

which we joined in <strong>2022</strong>, is<br />

the world’s largest sustainability<br />

initiative. Our roadmap for the<br />

environment and sustainability has<br />

already been prepared and we are<br />

strengthening our eco-friendly production<br />

with firm steps, and we will<br />

continue to add value to our brand<br />

with our sustainability efforts.”<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

73


Fair<br />

Impulses for the future<br />

living spaces<br />

Climate protection and sustainable action in the manufacture of innovative products are<br />

of central importance to consumers. With this way of thinking, interzum is embarking on<br />

a new path by transforming from a content mover into a thought leader.<br />

In 2023, interzum is once again<br />

starting as the world’s leading<br />

trade fair of the furniture supplier<br />

and interior design industries! With<br />

modern materials, outstanding<br />

designs and exclusive innovations<br />

in its luggage, the global industry<br />

is once again meeting for a faceto-face<br />

exchange in Cologne to<br />

develop trends, find inspiration,<br />

explore boundaries and design<br />

the living spaces of tomorrow.<br />

With its new claim of “shaping the<br />

change”, interzum emphasises its<br />

function as the provider of impulses<br />

for the industry, with the goal of<br />

redesigning the future together.<br />

In the new way of thought of<br />

interzum, leading trade fairs must<br />

develop enormous power, extending<br />

well beyond the presentation<br />

of product innovations. They can<br />

and must even more intensively<br />

accentuate and discuss themes<br />

that move society, like sustainability<br />

and climate protection, and thus<br />

advance the dialogue. In future, it<br />

will become imperative for companies<br />

to balance economic success<br />

with social responsibility. Climate<br />

protection and sustainable action<br />

in the manufacture of innovative<br />

products are of central importance<br />

78 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Fair<br />

to consumers. With this way of<br />

thinking, interzum is embarking on<br />

a new path by transforming from<br />

a content mover into a thought<br />

leader.<br />

In this sense, the defining and<br />

guiding principle of interzum 2023<br />

will be “new ecology”, because<br />

climate change is not going to<br />

disappear from the global consciousness,<br />

and we are reminded<br />

of this almost daily by, for example,<br />

droughts, periods of extreme<br />

heat or storms. Global societal<br />

movements like Fridays for Future<br />

are making sustainable action the<br />

foundation of a new identity. Sustainability<br />

is a growing economic<br />

factor. Themes like conserving<br />

resources, smart materials, renewable<br />

energies, re- and upcycling,<br />

etc. are already tracing a development<br />

leading toward many brand<br />

companies seeing their future<br />

home less in a particular assort-<br />

80 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Q U I L T I N G / A N T I B A C T E R I A L / C O C O O N S / P O L Y<br />

C O T T O N / P O L Y P O L Y / H I G H T E N A C I T Y C F P O L Y E S T E R<br />

B O N D E D N Y L O N / E L A S T I C T H R E A D / P A R A A R A M I D . / F R


Fair<br />

ment than in an attitude. The trade<br />

fair in the coming year will offer<br />

exhibitors and visitors of interzum<br />

precisely the platform and community<br />

that discusses these themes<br />

and develops solutions together.<br />

Even though interzum is redefining<br />

its lead claim, the focus will also<br />

still remain on global business under<br />

changed basic conditions. This<br />

is evidenced by an exhibitor diversity<br />

that is so unique worldwide,<br />

extending from Hettich, Häfele,<br />

Blum and Vauth-Sagel through<br />

Schattdecor, Impress, Egger, Finsa,<br />

Kastamonu, Leggett & Platt /<br />

Global Systems Group and Atlanta<br />

Attachment to Dürkopp Adler,<br />

among others. In this way, interzum<br />

2023 creates a good foundation<br />

for carrying on from the good<br />

2019 event. With around 190,000<br />

m² of exhibition area, the trade<br />

fair at that time proved to be the<br />

world’s largest display window for<br />

surfaces, fittings, light and wood<br />

materials, as well as components<br />

for the production of upholstered<br />

furniture. The event was also able<br />

to considerably expand its international<br />

reach in terms of both<br />

exhibitors and visitors.<br />

82 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Profile<br />

Kırayteks:<br />

We have a very large collection<br />

offering customized solutions for<br />

every need<br />

Onur Kırayoğlu, Board Member of Kırayteks, spoke to <strong>Sleep</strong>tech magazine before<br />

the <strong>Sleep</strong> Expo Middle East Fair.<br />

Kırayoğlu, in the interview with<br />

the editor of <strong>Sleep</strong>tech magazine<br />

Furkan Akar, stated that he<br />

predicts that the <strong>Sleep</strong> Expo Middle<br />

East Fair will have positive effects,<br />

directly or indirectly, on both the world<br />

and the Turkish mattress industry.<br />

Kırayoğlu expressed that they hope to<br />

increase their awareness in the region<br />

and to carry their sales to wider points<br />

with the fair.<br />

HOW DO YOU EXPECT THE SLEEP<br />

EXPO MIDDLE EAST FAIR, WHICH<br />

WILL BE HELD FOR THE 3RD TIME<br />

THIS YEAR, TO HAVE AN INFLUENCE<br />

ON THE TURKISH MATTRESS<br />

SECTOR?<br />

As it is known, the Middle East and<br />

especially the Arab region have made<br />

big developments in tourism in recent<br />

years. This growth, which the centers<br />

such as Dubai, Abu Dhabi, Jeddah<br />

and Qatar led, had very positive results<br />

for the Turkish furniture, mattress and<br />

home textile industries. However, that<br />

the pandemic process has lasted for<br />

the last 2 years, and that the travel to<br />

these regions is limited have caused<br />

new and ongoing projects to slow<br />

down and thus the commercial volume<br />

to shrink.<br />

In these days when we start to return<br />

to the old normal days, the volume the<br />

lodging industry will bring especially<br />

with the revival of tourism, will give<br />

speed to the Turkish mattress industry<br />

again. This fair will bring together<br />

important producers and tourism<br />

professionals for the region at the right<br />

time and at the same point. I think the<br />

results will be positive for our sector.<br />

WHAT ARE YOUR EXPECTATIONS<br />

FROM THE SLEEP EXPO MIDDLE<br />

EAST FAIR AS A FIRM?<br />

We have a very large collection that<br />

offers special solutions for all kinds of<br />

uses and needs. With this fair, we will<br />

have the chance to introduce our new<br />

collections to our current customers<br />

who have not had the chance to visit<br />

us for a long time, and to all other<br />

companies we will meet. First of all, we<br />

hope to increase our awareness in the<br />

region and to carry our sales to wider<br />

points.<br />

AFTER THE FAIR, WHAT KIND OF<br />

AN INFLUENCE DO YOU EXPECT<br />

TURKISH COMPANIES TO HAVE<br />

IN THE MIDDLE EAST MARKET,<br />

ESPECIALLY IN THE UAE?<br />

Undoubtedly, Turkish companies have<br />

a large share in the trade of textiles<br />

and by-products in the region. All the<br />

design and functional innovations in<br />

the sector directly contribute to the<br />

development of the region. As a result<br />

of this fair, we can see that all the<br />

innovations introduced to the market<br />

started to be used in the region in a<br />

short time.<br />

84 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Profile<br />

Common<br />

address of mattress components:<br />

Berfa Group<br />

Berfa Group, including the production of many mattress components from fiber to glue,<br />

from sponge to spring.<br />

Berfa Group has offices all<br />

over the world and work<br />

with global mattress brands.<br />

It always keeps the quality at the<br />

highest level in line with customer<br />

demands, indicated quality, timely<br />

supply and capacity for the address<br />

of sustainable trade. Berfa Group<br />

works with the best brands in the<br />

sector from many countries in the<br />

global market.<br />

STEEL WIRE & SPRING UNITS<br />

Thanks to their superior sleep and<br />

enhanced sitting comfort, the use<br />

of Pocket Springs has lately been<br />

on the rise. Pocket springs are<br />

individually wrapped in non-woven<br />

pockets and have independent<br />

movement feature. Pocket springs<br />

are available in barrel, cylinder or<br />

other shapes to accommodate the<br />

requested comfort. By using wires<br />

with varying dimensions Boyçelik<br />

is able to produce zoned pocket<br />

spring units for enhanced regional<br />

support.<br />

Micro pocket springs support the<br />

body at every point of contact<br />

thereby providing an even more luxurious<br />

sleep. Micro pocket spring<br />

system is quickly becoming one of<br />

the most preferred spring systems<br />

by mattress manufacturers and are<br />

86 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


available in zone. The narrow spring<br />

diameter allows more springs per<br />

m² while the special honeycomb<br />

arrangement makes better use of<br />

space, both features that distinguish<br />

the micro pocket spring from<br />

other spring systems.<br />

The Bonnell or open coil spring unit<br />

is the cheapest and most ineffective<br />

support unit you can get in a<br />

mattress. It is a continuous piece<br />

of wire that is twisted and coiled<br />

to create a massive set of joined<br />

crude springs. This results in a ‘one<br />

size spring’ of sorts, which moves<br />

as a mass piece.<br />

Mattress, furniture, textile, automotive<br />

and industrial spring manufacture<br />

can choose from a wide<br />

array of steel wire ranging from<br />

1,20 mm to 5,00 mm diameter.<br />

Manufacturing rolls that can vary<br />

from 100 kg to 900 kg, and made<br />

to meet required quality specifications.<br />

Products are shipped with<br />

core cardboard, steel strapped and<br />

covered with special material to<br />

protect from unfavorable external<br />

conditions.<br />

FELT<br />

It is a filling material used in bed,<br />

sofa, automotive and insulation industry.<br />

It is produced using carding<br />

machine, Cross Lapper, needling<br />

and thermobond technology. These<br />

technologies provide the desired<br />

quality and strength.<br />

Felts have extensive use in the<br />

manufacturing of mattresses. They<br />

are used to keep foam in its intact<br />

position and work as a protective<br />

material. In layered mattresses,<br />

multiple felts are layered. The top<br />

layer of felt always provides protection<br />

to the mattresses.<br />

NONWOVEN FABRICS<br />

we can supply all kinds of color and<br />

width non-woven fabric products<br />

according to requirements of clients.<br />

The fabric weight, dimension,<br />

color, logo, printing, design can<br />

be produced as per customers’<br />

requirement.<br />

MATTRESS TAPE EDGE<br />

We Have all kinds of mattress tape<br />

edges, narrow weaving technology,<br />

edging tape fabric, mattress spacer<br />

fabric, bed side edge fabric, printed<br />

mattress tape edge, embroidered<br />

mattress tape edge, printed mattress<br />

handles, embroidered mattress<br />

handles, knitted narrow fabric,<br />

stretch fabric tape edge, standard<br />

tape edge, jacquard tape, breathable<br />

narrow fabric for borders, HD<br />

printed tape edge, polyester tape<br />

edge, woven tape.<br />

FIBER<br />

The fiber bundles formed by the<br />

fibers are called textile fiber. Fiber;<br />

It is a plurality of fiber word, which<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

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can be twisted with tensile strength and<br />

tensile strength.<br />

THERMOBOND FIBERS:<br />

It constitutes the roof of the production in<br />

the form of wadding and using different<br />

staple fiber raw materials, different types<br />

of laps are formed.<br />

SILICONIZED FIBER:<br />

ITS RAW MATERIAL CONSISTS OF %100<br />

VIRGIN<br />

Polyester. Coating outside the fiber. The<br />

fibers coated with silicone are more slippery,<br />

more silky and softer. Silicone coating<br />

in a quality fiber is not washed out.<br />

Silicone fiber is one of the most preferred<br />

fiber types in making pillows and quilts.<br />

FLARET FIBER:<br />

It has flame retardant property. It is<br />

preferred in mass living areas and export<br />

products. Other properties are the same<br />

as Thermobond Fiber.<br />

WADDING<br />

It is a textile product made of materials<br />

such as cotton, sponge or fiber, which<br />

are designed to make the clothes look<br />

stylish and beatiful.<br />

COTTON WADDING:<br />

Cotton wadding adds value to your<br />

products with its special and hygienic<br />

structure, keeps the heat exchange in the<br />

body in balance. It helps to find the heat<br />

balance by using the summer side of the<br />

mattress.<br />

BLACK WADDING:<br />

Black Wadding is an economical and soft<br />

filler. With its very flexible structure, it is<br />

very easy to apply in areas that require<br />

flexibility in insulation, furniture and bedding<br />

industry.<br />

WOOL WADDING:<br />

100% Natural Sheep Wool wadding is<br />

odorless and hygienic structure provides<br />

heat balance in your products. It helps<br />

to maintain the heat balance by using on<br />

the winter side of the mattress.<br />

FOAM<br />

We manufacture too many different<br />

types of “Foam” as “Elastic”, “Tough”,<br />

“Ultra-tough”, “Soft”, “Plume”, “hyper<br />

soft”, and “Memory” with different<br />

range of densities, thicknesses, dimensions<br />

and colors for mattress and sofa<br />

manufacturers. furthermore, “Foam”<br />

also can be manufactured according to<br />

required specifications by customers.<br />

VISCO MEMORY FOAM<br />

Visco (memory foam) softens in reaction<br />

to body heat and ressure, molding<br />

the shape applied onto it in just a few<br />

instants. It fills all the gaps between<br />

pressure points thanks to its superior<br />

elasticity, resulting in an extraordinarily<br />

comfortable orthopedic support.<br />

VISCO MEMORY FOAM WITH GEL<br />

The integrated visco gel foam<br />

infuses cool micro gel elements<br />

into the memory foam individualising<br />

ontouring, relieves<br />

extreme pressure points<br />

and provides a cooler<br />

sleeping surface.<br />

88 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


FLAME RETARDENT FOAM<br />

It used when the strictest fire code<br />

standards are required, such as in<br />

hotel lobbies, hospitals, schools,<br />

mass transit (airplanes, buses).<br />

...Fire retardant chemicals in the<br />

foam give the texture a grainy feel.<br />

HYPER - SOFT FOAM<br />

is the definitive solution for a much<br />

softer mattress, will give you the<br />

sleep comfort you are looking for.<br />

VISCO PILLOW<br />

VISCO AIRCOMFORT PILLOW<br />

The holes in Pillow provide extra<br />

softness<br />

and help<br />

circulate the air flow<br />

in a comfortable loop. Aircomfort<br />

also prevents any breathing<br />

issues that result from sleeping in<br />

the wrong position, and will help<br />

prepare you for a vigorous day.<br />

VISCO ORTHOPEDIC PILLOW<br />

Visco Orthopedic Pillow is curved<br />

in a way that will integrate with your<br />

anatomical structure. It provides a<br />

comfortable<br />

and unique sleep experience with<br />

the technology it has developed,<br />

even for those who have difficulty<br />

going to sleep.<br />

VISCO GELCELL PILLOW<br />

The Gelcell Pillow can be used<br />

comfortably in summer months, it<br />

provides a cool sensation. It offers<br />

years of healthy and comfortable<br />

sleep without losing its form due to<br />

the stretching feature of the gel.<br />

MATTRESS TICKING<br />

In today’s competitive bedding<br />

market, mattress fabrics “ticking” is<br />

a key selling factor for a mattress.<br />

Manufacturers of bedding choose<br />

ticking fabrics with great care<br />

because the ticking identifies the<br />

bed… its price, comfort level and<br />

quality.<br />

MATTRESS COVER<br />

We have a full range of sizes<br />

available to suit most beds from traditional<br />

single and double beds to<br />

¾ double and super king size beds,<br />

so no matter what size bed you<br />

have, you can enjoy our luxurious<br />

zippered mattress cover.Zippered<br />

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mattress protectors fully encase<br />

your mattress, top, bottom and<br />

sides and zip securely in place.<br />

PACKAGING MATERIALS<br />

We can supply many types of<br />

packaging bags, wire frame &<br />

piping bags, biding bags, high<br />

frequency packages, offset box<br />

packing and Pvc bags for roll mattresses.<br />

MATTRESS LABELS & HANDLES:<br />

We produce all the woven labels,<br />

printed handles and specialist<br />

point of sale that really makes a<br />

difference between your products<br />

and your competitors. Our unique<br />

process makes it even easier for<br />

you to brand your products.<br />

OTHER MATTRESS COMPONENTS<br />

MATTRESS GLUE:<br />

SOLVENT BASED GLUE<br />

The most traditional form of mattress<br />

adhesives are solvent based<br />

systems. These systems provide<br />

strong bonds, generally stronger<br />

than water-based mattress glues.<br />

They can be applied by roll coating,<br />

spray or beads and dots.<br />

HOT MELT GLUE<br />

The newest, and most efficient<br />

mattress adhesive on the market is<br />

hot melt which is applied with hot<br />

air and sets as the heat dissipates.<br />

Hot melt is the mattress glue with<br />

the fastest curing process and least<br />

risks as it involves neither solvents<br />

nor water thanks to its 100% solid<br />

consistency.<br />

SLEEP DISPLAY SYSTEMS:<br />

WHY TO PREFER MATTRESS<br />

DISPLAY SYSTEM?<br />

- Enables you to display more mattresses<br />

in your stores.<br />

- Enables you to get higher profit by<br />

enabling you to offer more choices<br />

to your customers.<br />

- Capability of production for any<br />

size mattress.<br />

- Capability of quick mattress<br />

switching.<br />

- Minimum ground usage.<br />

- Capability of lowering and lifting<br />

with extreme ease.<br />

- Enables you to display 3-10<br />

mattresses within space of 1 queen<br />

mattress.<br />

90 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Profile<br />

Microfiber:<br />

Exports we did to Europe<br />

comprise half of our sales<br />

Sedat Şen, Sales Representative of Microfiber, contributing to the mattress<br />

components industry with fiber and non-woven production, was a guest<br />

of <strong>Sleep</strong>tech magazine to answer questions about his firm’s future targets<br />

and investment plans.<br />

Şen, stating that they have<br />

been making fiber production<br />

for 22 years and non-woven<br />

production for 2 years in the interview<br />

he gave to our editor Furkan<br />

Akar, said the following about the<br />

production capacity of the firm;<br />

“For now, we have a monthly<br />

production of more than 1000 tons<br />

of PP Spunbond. Furthermore, we<br />

are also producing elastic films and<br />

meltblown used in many different<br />

sectors. With these productions,<br />

we have a monthly capacity of<br />

1150-1200 tons.” Mr. Sedat, also<br />

shared with us the vision they<br />

developed for the coming years as<br />

a firm, said on the topic “As one<br />

of our main goals is to take part in<br />

Seda Şen<br />

sustainable work and projects having<br />

continuity as long-termed, we<br />

experience the decreases, which<br />

almost all producers experienced,<br />

at a minimum level. In the coming<br />

years, we are aiming to continue<br />

our growth and investments, to<br />

increase the fields we are effective,<br />

and to strengthen our position<br />

more among the best ones in the<br />

sector within the scope of customer<br />

satisfaction principle.”<br />

MICROFIBER WITH 21 YEARS OF<br />

SECTOR EXPERIENCE IS MENTIONED<br />

AS ONE OF THE LEADING FIRMS IN<br />

ITS FIELD. WHAT ARE THE SECRETS<br />

OF THIS SUCCESS AND WHAT<br />

ARE THE FACTORS, MAKING THE<br />

SUCCESS SUSTAINABLE?<br />

92 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


As Microfiber firm, we have been<br />

operating in the fiber sector since<br />

2000. We are representing global<br />

firms, accepted all over the world,<br />

in Turkey. Although we directly<br />

serve different sectors, we can<br />

mention the success in question<br />

due to our customer-oriented<br />

work, which is taking part at the<br />

top of our main principles. We<br />

started non-woven production in<br />

our factory in Kilis in <strong>August</strong> 2020<br />

by keeping the same habits. We,<br />

beginning from every stage of our<br />

production, are working as customer-oriented<br />

both in sales and<br />

after Starting. We are taking as<br />

principle to be solution partner of<br />

the firms we work with, rather than<br />

seeing them as customers. We<br />

set out with an expert staff in the<br />

field from the first day we started<br />

production. Although our firm is<br />

young, we have been working<br />

with personnel who have proven<br />

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Profile<br />

themselves in the sector for many<br />

years. Thus, whatever the needs<br />

of our customers’ own sectors, we<br />

are managing a special process<br />

from order to delivery for each<br />

customer. This is naturally one of<br />

basic factors, bringing success<br />

and sustainability.<br />

YOU HAVE A MONTHLY PRODUCTION<br />

CAPACITY OF 1000 TONS AS OF THE<br />

MOMENT. CAN YOU MENTION YOUR<br />

TARGETS OF 2023 REGARDING THIS<br />

ISSUE?<br />

For now, we have a monthly production<br />

of more than 1000 tons of<br />

PP Spunbond. Furthermore, we<br />

are also producing elastic films and<br />

meltblown used in many different<br />

sectors. With these productions,<br />

we have a monthly capacity of<br />

1150-1200 tons. As it is known,<br />

the pandemic process, which negatively<br />

affected the whole world,<br />

has taken the non-woven sector to<br />

a different place positively due to<br />

the demand for disposable products.<br />

Many investments have been<br />

made in this sector in our country<br />

and all over the world, and naturally<br />

there has been a significant<br />

increase in production capacity. As<br />

Microfiber, we have never targeted<br />

work intensity, covering certain periods,<br />

as in the pandemic. As one<br />

of our main goals is to take part in<br />

sustainable work and projects having<br />

continuity as long-termed, we<br />

experience the decreases, which<br />

almost all producers experienced,<br />

at a minimum level. In the coming<br />

years, we are aiming to continue<br />

our growth and investments, to<br />

increase the fields we are effective,<br />

and to strengthen our position<br />

more among the best ones in the<br />

sector within the scope of customer<br />

satisfaction principle<br />

94 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


YOU PROVIDE EMPLOYMENT TO<br />

DOZENS OF PEOPLE IN YOUR<br />

FACTORY IN GAZIANTEP AND KILIS.<br />

WILL YOU HAVE INVESTMENTS<br />

IN OTHER PARTS OF TURKEY OR<br />

ABROAD? WHAT ARE YOUR GOALS<br />

ON THIS TOPIC?<br />

Our headquarters is in Gaziantep.<br />

As I mentioned, we also have a<br />

non-woven factory built on 17.000<br />

m² in Kilis. We also have warehouses<br />

in various cities in order to<br />

provide better and faster service to<br />

our customers. We currently have<br />

the necessary infrastructure to<br />

best respond to customer demands.<br />

We are constantly considering<br />

and evaluating new investments.<br />

But, we prefer taking first<br />

step within the scope of possible<br />

demands and opportunities that<br />

will coincide with our principles. I<br />

would like you to know that we will<br />

share all possible developments<br />

with you.<br />

CAN YOU BRIEFLY MENTION YOUR<br />

EXPORT RANGE? DO YOU HAVE NEW<br />

MARKET TARGETS ON THIS TOPIC?<br />

IF YES, WHICH MARKETS ARE YOU<br />

TARGETING?<br />

Exports we did to Europe comprise<br />

half of our sales. We also<br />

export all the main items that we<br />

produce. We are acting in the<br />

companies we export in the same<br />

way as we behave in our relations<br />

with our domestic customers. As<br />

we act in the firms, we export to,<br />

same as we act in the relationships<br />

with our customers at home, within<br />

the framework of a sustainable<br />

partnership. As I have mentioned<br />

before, that we have dominate<br />

tendency to have the dynamics of<br />

the sectors we serve, which is one<br />

of the main features, distinguishing<br />

us from other companies, is more,<br />

we actually are in all markets that<br />

we target. What we need to do<br />

next will be to ensure the continuity<br />

of our existence and increase our<br />

share in the markets we are in. For<br />

now, our main work is progressing<br />

in this direction. Of course, by the<br />

way, our research for new markets<br />

and sectors is continuing<br />

WHICH FAIRS DO YOU PLAN TO<br />

ATTEND IN THE COMING TERM?<br />

CAN WE GET YOUR THOUGHTS ON<br />

THE EFFECT OF THE FAIRS ON THE<br />

SECTOR?<br />

First of all, we will participate in<br />

IBİA EXPO <strong>2022</strong> at Istanbul IFC in<br />

October. We believe that it will be<br />

a very good fair for the mattress<br />

components sector, where we are<br />

also influential and want to develop<br />

further. Afterwards, we plan<br />

to participate in fairs, proven their<br />

effectiveness in the field, including<br />

the markets we are targeting. I<br />

think that fairs generally contribute<br />

positively to the sectors and<br />

make an opportunity to meet with<br />

your business environment. Today,<br />

that the firms have strong representation<br />

ability and network it is<br />

now one of the basic conditions.<br />

I believe that a right fair will also<br />

strengthen the participating firms<br />

on these topics.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong><br />

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Profile<br />

Anadolu Erciyes<br />

Holding is in the Top 500 with<br />

6 firms<br />

Bellona, İstikbal, Boyteks, Boyçelik and Form Sünger, which are of Anadolu Erciyes<br />

Group, took part in the ‘Top 500 Industrial Enterprises of Turkey 2021’ research.<br />

Istanbul Chamber of Industry has announced<br />

the list of Turkey’s top 500<br />

companies for 2021. While TÜPRAŞ<br />

and Ford took the first two ranks in the<br />

list, Star Rafineri, Inc. moved up three<br />

ranks to 3rd line. The name of the<br />

company in the 6th line has not been<br />

disclosed, but it is known that this<br />

company is the Istanbul Gold Refinery,<br />

which was in the 5th line last year and<br />

whose name was not disclosed. The<br />

total sales of the largest 500 organizations<br />

increased by 73.8 percent<br />

and exceeded 2 trillion TL. The total<br />

exports of the top 500 increased by<br />

33.9 percent to 85.8 billion dollars.<br />

18 FIRMS FROM KAYSERI ARE IN<br />

THE TOP 500<br />

In the research of last year, it was seen<br />

that the industry developed in favor of<br />

Anatolia. Among the 500 large companies,<br />

while the Istanbul Chamber of<br />

Industry took the lead with 158 companies,<br />

it is followed by the Kocaeli<br />

Chamber of Industry with 41 organizations<br />

and the Aegean Region Chamber<br />

of Industry with 40 companies.<br />

While 33 companies from Ankara<br />

Chamber of Industry and Gaziantep<br />

Chamber of Industry were included<br />

in the list, 18 companies from Kayseri<br />

Chamber of Industry and 16<br />

companies from Bursa Chamber of<br />

Commerce and Industry took part in<br />

the research. While the sector with the<br />

highest share in terms of sales from<br />

production became ‘basic metals and<br />

machinery manufacturing industry’<br />

with 26.4 percent, ‘chemical products,<br />

plastic and rubber products’ with<br />

19.9 percent at the second line and<br />

‘chemical products, plastic and rubber<br />

products’ with 15.4 percent, and ‘sea<br />

vehicles and sub-industry’ took place<br />

at the third line<br />

While Mega Metal ranked first in the<br />

list, Kayseri Şeker ranked second and<br />

HEPP Hacılar ranked third. Şirikçioğlu<br />

İplik, İpek Mobilya and Coreal<br />

Alüminyum, which were not on this<br />

list last year, were among the top 500<br />

companies this year. Mehmet Büyüksimitci,<br />

Chairman of the Board of<br />

KAYSO, congratulating the companies<br />

that entered the ranking, said “15 of<br />

our companies were included in the<br />

ISO top 500 list last year, but this year<br />

despite the difficulties caused by the<br />

pandemic, 18 of our companies were<br />

able to enter this list. Thus, I congratulate<br />

all our companies in the ranking<br />

for their contributions to our country’s<br />

economy, exports and employment,<br />

and wish them continued success.”<br />

ANADOLU ERCIYES: THIS SUCCESS<br />

IS OURS!<br />

In the statement made from Anadolu<br />

Erciyes Holding’s official social media<br />

account, the following was made on<br />

the subject; “As Erciyes Anadolu Holding,<br />

we are proud to be included in the<br />

ISO 500 Turkey’s Top 500 Industrial<br />

Enterprises list with our 6 companies.<br />

This success is ours!”<br />

98 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Profile<br />

Milliken pledges to phase off<br />

PFAS chemicals from textile<br />

finishes and fibers<br />

Global manufacturer Milliken<br />

& Company announced a<br />

commitment to eliminate all<br />

per- and polyfluoroalkyl substances,<br />

commonly referred to as PFAS,<br />

from the company’s textile finishes<br />

and fibers portfolio.<br />

Halsey Cook, president and CEO<br />

for Milliken & Company<br />

“Sustainability is a core value of<br />

our company, and we are and<br />

have always been on a quest for<br />

continuous improvement,” said<br />

Halsey Cook, president and CEO<br />

of Milliken & Company. “As part of<br />

our sustainability journey, we are<br />

committed to finding innovative<br />

and meaningful solutions to reduce<br />

our environmental impact. While<br />

we do not always begin our journey<br />

with perfect information, we<br />

strive to make adjustments as new<br />

information comes to light.”<br />

Milliken’s Textile Business plans to<br />

eliminate all PFAS-containing materials<br />

from its portfolio by December<br />

31, <strong>2022</strong>.<br />

“As a values-driven company,<br />

we’re always evaluating the needs<br />

and demands of the markets we<br />

serve. Our promise to our customers<br />

is to engineer the highest-quality<br />

protective and performance<br />

textiles, and our purpose is to<br />

positively impact the world for<br />

generations,” said Chad McAllister,<br />

executive vice president, Milliken &<br />

Company, and president, Milliken’s<br />

Textile Business.<br />

100 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Profile<br />

DELLSA KİMYA<br />

We want to present our product to<br />

in every country and continent<br />

Dellsa Kimya’s company owners, Samed Altıntaş and Egemen Toprak shared the future<br />

goals and mission of their newly established company with <strong>Sleep</strong>tech magazine.<br />

Altıntaş and Toprak, explaining<br />

many topics from the production<br />

line to exports, from<br />

fair organizations to short, medium,<br />

and long-term plans, gave the following<br />

statements by talking about<br />

his long-term plans; in the interview<br />

with our magazine editor, Furkan<br />

Akar; “In the long run, the main<br />

goal is to provide services, to offer<br />

products, to make connections and<br />

sales points in every country and on<br />

every continent. For that purpose,<br />

Dellsa Kimya has been taking firm<br />

steps towards realizing all of its<br />

goals, step by step since the day it<br />

was founded.<br />

Dellsa Kimya’s company owner,<br />

Samed Altıntaş shared the future<br />

goals and mission of his newly established<br />

company with <strong>Sleep</strong>tech<br />

magazine<br />

AS A NEWLY ESTABLISHED<br />

COMPANY, CAN YOU TALK ABOUT<br />

THE ROLE YOU HAVE CHOSEN FOR<br />

YOURSELF IN THE SECTOR AND THE<br />

ROAD MAP YOU WILL FOLLOW?<br />

DELLSA KİMYA provides services<br />

to the sector as a company that<br />

aims to gain customer satisfaction<br />

and appreciation by producing the<br />

highest quality at the most affordable<br />

price and to make its name<br />

and quality felt in the shortest time<br />

possible both in Turkey and in the<br />

global market with the innovation<br />

and new sales techniques it will<br />

create.<br />

DELLSA KİMYA and APEX brand<br />

were established by the members<br />

of the board of directors who have<br />

experience in the manufacture<br />

and marketing of adhesives used<br />

in the field of furniture (upholstery,<br />

sofa, spring mattress, office furniture…).<br />

In this context, DELLSA<br />

KİMYA, aiming to be the leader in<br />

its sector, produces flammable or<br />

non-flammable adhesives that can<br />

be applied with a gun or brush and<br />

used in areas such as soft furniture,<br />

office furniture, shoes, construction,<br />

insulation, and automotive.<br />

It plans to export its adhesives to<br />

Europe, the Middle East, the United<br />

States, and other world countries,<br />

and to take place in<br />

the domestic market<br />

and national economy<br />

with its name and<br />

quality.<br />

WHAT KIND OF<br />

PORTFOLIO DO YOU<br />

INTEND TO CREATE<br />

IN THE PRODUCTION<br />

LINE?<br />

A fast and safe<br />

automation system<br />

has started to be<br />

established in the<br />

production line that<br />

will help the development<br />

of the sector. In<br />

this context, our first<br />

102 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


priority in the production line has<br />

been determined as the health and<br />

safety of our personnel.<br />

In terms of product options, we<br />

want to be a company that offers<br />

different options to our customers<br />

by offering an unusual product<br />

range. The feedback we have received<br />

so far encourages us in this<br />

regard. Unlike a standard adhesive,<br />

we entered the market with product<br />

options that will make our users<br />

and vendors feel the APEX quality<br />

at the first moment.<br />

HOW DO YOU PLAN TO FOLLOW<br />

AN EXPORT PATH? ARE THERE<br />

ANY COUNTRIES THAT ARE YOUR<br />

PRIMARY TARGET IN THIS REGARD?<br />

As it can be understood from the<br />

title of our company, the main<br />

target is to have a say in the world<br />

market, exporting. In this context,<br />

it has taken its first steps globally<br />

by opening an office in Istanbul<br />

and the United States of America/<br />

Miami.<br />

In addition, Dellsa Kimya currently<br />

exports directly to 30 countries.<br />

The first real target is to be able to<br />

export to 60 countries at the end<br />

of the year. As I mentioned above,<br />

Dellsa Kimya continues its efforts to<br />

trade with all countries of the world<br />

from Ankara, the capital of our<br />

country, in order to provide service,<br />

offer products, and establish<br />

connections and sales points in all<br />

continents, starting with the United<br />

States of America, the Americas<br />

and the European Continent, the<br />

Middle East and North Africa…<br />

WILL YOU PARTICIPATE IN THE<br />

FAIRS THAT ARE PLANNED TO BE<br />

ORGANIZED AT HOME AND ABROAD?<br />

HOW IMPORTANT ARE FAIRS FOR<br />

YOU?<br />

Our board of directors and sales<br />

team, who are experienced in fairs,<br />

follow the activities planned for the<br />

sector in the country and abroad.<br />

It is an undoubted fact that the<br />

fairs contribute to the acquisition<br />

of a new customer portfolio and<br />

the development of the personnel<br />

in the field of sales and marketing.<br />

For this purpose, it plans to take<br />

part in all fairs such as a mattress,<br />

furniture, and furniture sub-industry<br />

around the world, which are important<br />

in the name of the sector, even<br />

as a visitor, if not as a participant.<br />

CAN YOU TELL US ABOUT YOUR<br />

SHORT, MEDIUM, AND LONG-<br />

TERM PLANS AND GOALS FOR THE<br />

FUTURE?<br />

As Dellsa Kimya, in the short term,<br />

the needs in the sector were first<br />

identified and a valuable and experienced<br />

staff was formed in the<br />

field of sales and marketing. Pilot<br />

and virgin sales areas were determined,<br />

and the sales and marketing<br />

potential in the target regions were<br />

evaluated. In the medium term,<br />

expanding the customer portfolio<br />

and finding new markets has been<br />

determined as the first target. In<br />

this context, the urgency was given<br />

to the planning and realization of<br />

the sales team’s visits to Turkey and<br />

abroad.<br />

In the long run; The main goal is to<br />

provide services, offer products,<br />

and create connections and sales<br />

points in every country and continent.<br />

To this end, Dellsa Kimya has<br />

been taking firm steps towards realizing<br />

all of its goals, step by step,<br />

since the day it was founded.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 103


Profile<br />

Union of Forces of<br />

Ümit Makinaand its<br />

Partners: Better Together<br />

Our firm, as Ümit Makina,<br />

which has been exporting<br />

to more than 100<br />

countries for 35 years in Turkish<br />

mattress production machineries<br />

technology, with package spring<br />

machines, bonnell spring machines,<br />

edge closing machines,<br />

glue machines, packaging machines<br />

series in the range of mattress<br />

production machines, have<br />

different excitedly attended the<br />

fair for the second time this year.<br />

Due to the compulsory two-year<br />

Covid-19 break after the first year,<br />

the fair has been more active and<br />

exciting for both participants and<br />

visitors this year. From the point<br />

of Ümit Makina, that we exhibited<br />

at the same platform with Atlanta<br />

Attachment, which we continue to<br />

carry out projects in the USA market<br />

due to our joint venture agreement,<br />

an also our partner Hari<br />

Chand Anand & Co, with whom<br />

we continue to work together in<br />

the Indian market, has caused different<br />

excitement for both us and<br />

our visitors at the fair this year. The<br />

power, the cooperation of Ümit<br />

Makina, Atlanta Attachment and<br />

HCA exhibited at the fair, has given<br />

the visitors, having potential to buy,<br />

opportunity to reach more varieties<br />

under the same roof in terms of<br />

mattress technologies. In addition<br />

to this, that the success of all 3<br />

companies in their local areas and<br />

the power combination of the trust<br />

they have gained in the world has<br />

been declared together with this<br />

fair has pretty affected our show<br />

area to become the star of the fair.<br />

Considering that the visitors of the<br />

fair are generally from the Indian<br />

mattress manufacturers, Ümit<br />

Makina, as a Turkish company,<br />

took its place in the most visited<br />

booth position at the fair with the<br />

confidence of the spare parts and<br />

service, which Hari Chand Anand<br />

has been giving at 10 different<br />

points in India since 1910. If that<br />

the decision to buy the machine<br />

is formalized is considered as a<br />

merger agreement that we have<br />

signed that our communication<br />

with the company from which we<br />

bought the machine will continue<br />

108 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


for years, the presence of HCA has<br />

been an association that made the<br />

Indian manufacturers feel extremely<br />

safe about service and spare<br />

parts. The Mattress Machinery<br />

<strong>Tech</strong>nology and Innovation Center,<br />

which will be implemented in Bangalore,<br />

will reach a potential that<br />

can again respond to all the needs<br />

of India about mattress machinery<br />

technologies.<br />

Before coming to the India Fair, we<br />

had gathered our work under three<br />

separate headings. They are our<br />

concluded agreements, pending<br />

agreements, agreed meetings and<br />

new acquaintances. The fairs are<br />

an investment, results of which are<br />

generally obtained in the months<br />

following the fair process. The<br />

difference of the India Fair for us<br />

was that the long-term sales had<br />

reached a conclusion during the<br />

fair. Therefore, in a short time, we<br />

exceeded our targets and concluded<br />

the fair. This success of<br />

Ümit Makina, Atlanta Attachment<br />

and HCA was the unity of power<br />

we exhibited at the fair. The<br />

journey we embarked on with the<br />

slogan IT IS BETTER TOGETHER<br />

brought us a success far above<br />

our target in India.<br />

We attended the fair with a very<br />

crowded team. Our team, with<br />

its highly dynamic appearance,<br />

allowed new and planned visitors<br />

to spend a long time at our stand<br />

and receive satisfactory information<br />

about their needs. This was<br />

a situation that strengthened our<br />

triple partnership and made us feel<br />

that we were on the right way.<br />

Rather than bringing together<br />

various brands of the world and<br />

enabling potential customers to<br />

save time and see all the materials<br />

relevant to the sector together, the<br />

fair actually enabled us, the participants,<br />

to know each other better.<br />

As participants representing the<br />

same country, we had the opportunity<br />

to come together and gather<br />

thanks to the environment the fair<br />

organization provided. For this reason,<br />

on behalf of Ümit Makina and<br />

its partners, we would like to thank<br />

the India Fair Organization for<br />

contributing to us in the commercial<br />

sense and enabling us to sign<br />

new agreements, and allowing the<br />

leading companies of the sector to<br />

know each other better.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 109


Fair<br />

CIFM/interzum guangzhou<br />

set for highly-anticipated<br />

comeback in <strong>July</strong><br />

Following the COVID-19<br />

measures released by<br />

the Guangzhou Municipal<br />

Commerce Bureau in March,<br />

Koelnmesse - the organizer of<br />

Asia’s leading furniture production,<br />

woodworking and interiors trade<br />

fair – has announced the rescheduling<br />

of the annual event which<br />

was originally slated to take place<br />

from March 28-31.<br />

After careful considerations, this<br />

year’s edition of CIFM/interzum<br />

guangzhou will be moved to <strong>July</strong><br />

26-29. The event will continue<br />

to be held concurrently with the<br />

China International Furniture Fair<br />

Phase II (Office Show) at the<br />

Canton Fair Complex, Pazhou,<br />

Guangzhou.<br />

These new dates also mean more<br />

preparation time for the organizer<br />

to welcome some 2,100 exhibitors<br />

from nearly 30 countries<br />

and regions to showcase their<br />

cutting-edge products. Spanning<br />

across 340,000 square meters,<br />

the show is expected to pull in<br />

more than 200,000 trade visitors.<br />

THRIVING FURNITURE MARKET AND<br />

CUSTOMIZATION TRENDS IN CHINA<br />

Latest housing data from China<br />

shows that in the past three years,<br />

sale of the country’s commercial<br />

housing has increased by as much<br />

as 15 times by area compared<br />

with the previous ten years. By<br />

2030, 70.6 per cent of China will<br />

be urbanized, with urban population<br />

estimated to increase by<br />

another 200 million.<br />

Home ownership for the 20 to<br />

50-year-old segment is expected<br />

to enter a stage of moderate-speed<br />

and high-quality growth.<br />

With surging per capita income<br />

and shrinking family size, future<br />

housing area is set to jump by 20<br />

per cent.<br />

This has also given birth to the<br />

rapid development of whole-house<br />

customization, system doors and<br />

windows, as well as soft furnishings.<br />

Three major industries in<br />

112 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Fair<br />

China - home furnishing, building<br />

materials and home improvement<br />

– are poised enter a golden age.<br />

Currently, the country accounts for<br />

25 per cent of the world’s furniture<br />

production capacity. It is also the<br />

world’s leading furniture producer,<br />

consumer and exporter, hence<br />

attracting companies from all over<br />

the world to tap into this burgeoning<br />

market.<br />

CIFM / interzum guangzhou <strong>2022</strong><br />

will be held in the namesake<br />

city, concurrently with the China<br />

International Furniture Fair. Among<br />

over 2,100 exhibitors, international<br />

companies from more than 30<br />

countries and regions will be injecting<br />

a host of product varieties.<br />

LAUNCHPAD FOR QUALITY<br />

ACCESSORIES<br />

Whole-house customization is the<br />

current trend in the home furnishing<br />

industry, and consumers are<br />

more willing to choose brands with<br />

high quality products, convenient<br />

applications, and an immersive<br />

shopping experience.<br />

It is worth noting that all leading<br />

furniture brands publicly listed in<br />

the country position themselves<br />

as premium, intelligent as well as<br />

health- and experience-oriented.<br />

Such companies are, undoubtedly,<br />

more discerning when selecting<br />

accessory suppliers.<br />

Recognized as the premier flagship<br />

industry exhibition, CIFM /<br />

114 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Fair<br />

share design ideas, development<br />

history and practical applications<br />

of the award-winning products.<br />

Participants will have an opportunity<br />

for in-depth dialogue with<br />

industry leaders, design and trend<br />

experts, and be inspired by new<br />

concepts and ideas.<br />

interzum guangzhou is a gathering<br />

of leading companies in the<br />

woodworking machinery, furniture<br />

manufacturing and interior decor<br />

industries in Asia annually.<br />

The launch of the “20 PLUS 20<br />

Annual List” - interzum guangzhou<br />

Outstanding Furniture Accessories<br />

Awards in 2018 aims to identify<br />

innovative products that serve as a<br />

guide for industry development.<br />

Once again, helming the judging<br />

panel as consultant for 2021-<br />

<strong>2022</strong> is renowned international<br />

designer and creative director of<br />

the German-based imm cologne,<br />

Mr. Dick Spierenburg. Products<br />

nominated will be evaluated based<br />

on multiple dimensions such as<br />

quality, innovation and practicality<br />

to ensure relevance to current industry<br />

demands. Representatives<br />

from winning companies of the top<br />

20 products will receive their accolade<br />

at the 20 PLUS 20 Awards<br />

Ceremony held during the event.<br />

Visitors will be able to study the<br />

award-winning products up-close<br />

at the 20 PLUS 20 Concept Showcase<br />

Area during show days.<br />

In addition, winners of the 20<br />

PLUS 20 Outstanding Accessories<br />

Awards for 2021-<strong>2022</strong> will also<br />

DIVERSIFIED ACTIVITIES MEET<br />

TRADE OPPORTUNITIES<br />

Practicality and price are two<br />

factors that consumers value in the<br />

furniture market, while technology,<br />

convenience and comfort are key<br />

demands. Therefore, hardware accessories<br />

and components need<br />

to be more flexible and diverse.<br />

In addition, there is increasing<br />

necessity for upholstered furniture<br />

makers to focus on the research<br />

and development and application<br />

of recycled materials, which meet<br />

degradability and recyclability<br />

requirements.<br />

At the same time, the development<br />

of adhesives, coatings and<br />

chemical raw materials is moving<br />

towards higher quality and improved<br />

standards.<br />

As for wood products and panels,<br />

affected by factors such as rising<br />

116 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Fair<br />

prices of raw materials, enterprises<br />

need considerable investment and<br />

innovative technologies to achieve<br />

sustainable solutions. Woodworking<br />

machinery is gradually moving<br />

from designing products and<br />

production lines to a higher level of<br />

designing the entire factory. Equipment<br />

needs to be more flexible<br />

to meet the needs of customized<br />

furniture production, and intelligent<br />

manufacturing is an inevitable<br />

trend in the Industry 4.0 era.<br />

Only products that focus on<br />

sustainability, low cost, practicality<br />

and aesthetic living can fully meet<br />

the needs of the market. This has<br />

raised the bar for new material development,<br />

innovative technology<br />

applications, product design and<br />

functional research and development.<br />

The VSIL Forum revolving around<br />

the theme “Vitality of Sustainable<br />

Innovation to Life” _will be<br />

launched in <strong>2022</strong>, which will<br />

see key industry giants Henkel,<br />

Kleiberit, Schattdecor, REHAU,<br />

Sugatsune as well as consumer<br />

trend agency WGSN joining hands<br />

for the first time to form a Strategic<br />

Advisory Panel to share with<br />

participants from all over the world<br />

on the sustainable development of<br />

companies and products, technical<br />

issues faced, design innovations,<br />

and cutting-edge trends.<br />

CIFM / interzum guangzhou will<br />

continue to provide onsite one-toone<br />

business matching opportunities<br />

for furniture manufacturers,<br />

customization companies, designers,<br />

and real estate developers<br />

with clear procurement needs.<br />

Livestreaming and online business<br />

matching will also continue to take<br />

place for overseas buyers to connect<br />

with enterprises in real time.<br />

118 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Fair<br />

India Mattresstech +<br />

Upholstery Supplies Expo<br />

impressed<br />

The 6th edition of INDIA MATTRESSTECH + UPHOLSTERY SUPPLIES EXPO<br />

(IME) – International Trade Fair for Mattress and Upholstery Production<br />

<strong>Tech</strong>nology, Machinery, Supplies, Production Tools and Accessories<br />

emerged as India’s biggest and most important B2B exhibition for the<br />

sector. Held in Bengaluru from the 2nd-5th June <strong>2022</strong>, the event welcomed<br />

nearly 5200 attendees, and had product and technology display from over<br />

106 companies from countries including India, Egypt, Italy, Turkey, Taiwan,<br />

Germany and Sweden.<br />

IME has always been an important<br />

exhibition for us. It allows us<br />

to interact with all the customers<br />

in one location, spend time with<br />

them and take their feedback.<br />

Over the last few years, we have<br />

focused on supplying machinery in<br />

line with the technologies that have<br />

been developing in the current<br />

market scenario,” said Mr. Dhruvin<br />

Patel from Elektroteks, a leading<br />

manufacturer of mattress production<br />

machinery in Turkey.<br />

The exhibition provided an opportunity<br />

to discover cutting-edge<br />

solutions and hear about the latest<br />

trends and news in the mattress<br />

industry. Attendees at the event<br />

saw the recent innovations in<br />

machinery, components, services<br />

and technology, while also partici-<br />

120 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


pating in informational knowledge<br />

sessions led by the Indian <strong>Sleep</strong><br />

Products Federation.<br />

“IME is one of the best platforms<br />

as we get to meet clients not just<br />

from the mattress Industry but also<br />

from textiles and home furnishing<br />

divisions. So, it’s great to meet so<br />

many clients in one place,” said<br />

Mr. Bhavya Anand, of HCA & Ümit<br />

Makina.<br />

The success of the event and the<br />

market was also endorsed by Mr.<br />

Selcuk Aslantaş and Mr. Orhan Göl<br />

from Boyteks, who said “Indian<br />

market is very exciting because it’s<br />

a huge market and is growing very<br />

fast. We are glad to be a part of<br />

this growth journey and can contribute<br />

significantly to the mattress<br />

sector with our knowledge”.<br />

The event proved to be an excellent<br />

platform where the industry<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 121


Fair<br />

could interact in person after long,<br />

this was also echoed by exhibiting<br />

companies, “Participating at<br />

IME has been a very good and<br />

successful experience for us. We<br />

have come across a lot of new<br />

connections. It’s been very good<br />

platform, where people from different<br />

domains come together and<br />

exchange new business ideas.”,<br />

said Mr. Ibrahim from Mert Makina.<br />

Mr. Recep Kütüklü from VK –<br />

Machinery, Veysel Kütüklü, says<br />

IME is the only exhibition in the<br />

subcontinent and has been a very<br />

extremely successful exhibition this<br />

year and will be part of this event<br />

in all the future editions also.<br />

“IME is very important platform for<br />

us to understand the market and<br />

kind of investments happening in<br />

the Indian Mattress market. It has<br />

been a great experiencing and IN-<br />

DIA MATTRESSTECH is one of the<br />

best exhibitions for the mattress<br />

sector in the world,” commented<br />

Orhun Duran of Sefox Adhesives.<br />

122 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


The industry’s growth is being<br />

defined by several factors including<br />

entry of new players, rising<br />

demand for quality mattresses, a<br />

booming online market and the<br />

demand for innovative products.<br />

According to the Industry experts,<br />

India Mattress Market is poised to<br />

grow at a CAGR of 5% by 2027.<br />

To harness this opportunity, the<br />

co-location of India Mattresstech<br />

and Upholstery Supplies Expo (IME<br />

2023) with DELHIWOOD 2023, will<br />

be an ideal combination for showcasing<br />

the latest in technology,<br />

trends, innovations and product<br />

development in one of the fastest<br />

growing sectors in India.<br />

The next edition of the event will<br />

be held at India Expo Mart, Greater<br />

Noida, Delhi NCR, 2-5 March 2023.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 123


Profile<br />

Lima Logistics is among<br />

Turkey’s Best Employers<br />

Established in Bursa, Lima Logistics became one of the companies that left its mark<br />

on the logistics sector in 2021 with a rising momentum, by reaching the position of<br />

providing services in many countries of the world in 9 years.<br />

Today, where globalization<br />

and developments in technology<br />

increase the importance<br />

of commercial competition in<br />

the world, and therefore logistics,<br />

Lima Logistics aims to ensure sustainable<br />

customer and employee<br />

satisfaction.<br />

‘AMONG TURKEY’S BEST<br />

EMPLOYERS’<br />

“According to the announced<br />

results of the ‘Bursa Top 250<br />

Large Firms Research-2020’,<br />

carried out under the leadership<br />

of Bursa Chamber of Commerce<br />

and Industry (BTSO) and shedding<br />

light on the city economy, Lima<br />

Logistics is on the list of the first<br />

250 companies of BTSO, as well<br />

as being proud of the work done.<br />

As a result of the surveys in which<br />

many values such as team spirit,<br />

respect and reliability were voted, it<br />

became one of the best employers<br />

in Türkiye by being awarded the<br />

“Great Place To Work” certification.<br />

“VERY ALTERNATIVE SOLUTIONS IN<br />

LOGISTICS”<br />

Established in Bursa in 2013 and<br />

From left to right, Vedat Çelik, Co-founder at Lima Logistics, Cenker Ural, Co-founder at Lima Logistics, Sinan<br />

Türel, Co-founder at Lima Logistics, Hamdi Bülbüldere, Co-founder at Lima Logistics<br />

started to serve in the field of international<br />

logistics, Lima Logistics, in<br />

addition to its successful operations<br />

in the textile and automotive<br />

sectors, provides fast, safe and<br />

economical solutions in the fields<br />

of sea, road, railway, intermodal,<br />

international express courier, fair<br />

and event transportation, as well<br />

as airlines. produces.<br />

“TARGET EVERY REGION OF<br />

TÜRKIYE”<br />

Bursa-based Lima Logistics,<br />

serving in the cities of Istanbul (2),<br />

Balikesir, Izmir, Eskisehir, Ankara,<br />

Denizli and Adana, as well as in<br />

Bucharest and Milan, plans to<br />

increase the number of offices<br />

in the provinces that contain the<br />

most important industrial zones of<br />

Türkiye in <strong>2022</strong>.<br />

On the other hand, Lima Logistics,<br />

which has the 33rd prize in the HİB<br />

Service Exports Champions of the<br />

Year 2020, Freight Transport and<br />

Logistics Services Category, also<br />

draws attention with the value it<br />

adds to the economy.<br />

124 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Profile<br />

Atlas Mattress<br />

We do not see our customers as<br />

numerical data<br />

Atlas Mattress Company Owner Ali Can Karaca made statements on many topics from<br />

production to export, from commercial vision to marketing tactics.<br />

Karaca, speaking to Furkan<br />

Akar, the editor of <strong>Sleep</strong>tech<br />

magazine, stated that the<br />

main purpose of them as the firm<br />

is to gather all the textile products<br />

needed by the mattress manufacturers<br />

and to provide the products<br />

requested according to their needs<br />

in the most right way. Mr. Ali Can,<br />

stating that they use social networks<br />

well by following the latest<br />

developments in terms of marketing<br />

tactics, is in favor of keeping a traditional<br />

attitude in the sales process.<br />

Mr. Ali Can said the following<br />

while talking about the policy they<br />

follow on customer satisfaction;<br />

Atlas Textile does not consider<br />

its customers as numerical data.<br />

This is a rule bored through me at<br />

Boyteks. The customer is always<br />

right. Our priority is for customers<br />

to get the right product at the<br />

right price. As a working principle,<br />

we prefer losing money to losing<br />

126 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


customer satisfaction. We prefer to<br />

act as a partner of the companies<br />

we work with instead of being a<br />

supplier.<br />

AS A YOUNG AND DYNAMIC FIRM,<br />

CAN YOU MENTION YOUR FOUNDING<br />

STORY, YOUR VISION FOR THE<br />

FUTURE AND THE MISSION YOU<br />

HAVE UNDERTAKEN?<br />

As you mentioned, Atlas Textile<br />

is a very new firm but it was an<br />

idea that I had planned for many<br />

years. In 2018, I decided to leave<br />

Boyteks, where I worked for many<br />

years. Then I worked as a partner<br />

in a different firm for 1.5 years. But,<br />

as I could not fully carry out my<br />

own ideas and commercial principles,<br />

I decided to leave this firm<br />

and establish Atlas Textile firm. The<br />

aim of Atlas Textile is to ensure a<br />

mattress manufacturer to be able<br />

to reach all kinds of textile products<br />

under one roof. Our aim is to<br />

provide the products requested by<br />

the manufacturers in the most right<br />

way. I think this diversity makes us<br />

different from many well-established<br />

and powerful firms. When you pay<br />

attention to our firm logo, we try to<br />

reflect this diversity with a colorful<br />

firm image.<br />

The future we have planned for<br />

our firm is actually a bit difficult<br />

and extraordinary. However, when<br />

we consider the conditions of the<br />

developing and changing world day<br />

by day, I believe that this transformation<br />

is inevitable. The plan of<br />

Atlas Textile firm for the next years<br />

is to be a 100% e-commerce site.<br />

We are currently trying to lay the<br />

foundations for this process. Slowly<br />

but surely, we plan to transform the<br />

face of our firm into a completely<br />

digital one.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 127


Profile<br />

YOU MANUFACTURE MANY<br />

PRODUCTS RELATED TO THE<br />

MATTRESS SECTOR. CAN YOU<br />

MENTION YOUR PRODUCT RANGE<br />

AND PRODUCTION CAPACITY?<br />

It is necessary to correct a mistake<br />

here. We are a textile firm.<br />

At the points outside of our fabric<br />

production (other accessories and<br />

components), we only carry out<br />

a commercial activity. The reason<br />

that our customers prefer us at this<br />

point is our capacity to consolidate<br />

and offer many different products<br />

for themselves with minimum order<br />

quantities. We have the opportunity<br />

to deliver dozens of different<br />

products to our customers under a<br />

single sale.<br />

CAN YOU MENTION THE COUNTRIES<br />

YOUR FIRM EXPORTS TO AND THE<br />

POLICIES YOU FOLLOW IN SEARCH<br />

OF NEW MARKETS?<br />

Atlas Textile is a firm currently providing<br />

services to nearby markets.<br />

I have tried to show the regions we<br />

serve in order of density below.<br />

• European Region<br />

• North Africa<br />

• Middle East<br />

• East Africa<br />

• Turkey<br />

Our plan in the next years is to try<br />

to serve regions with remote market<br />

status as well. But at this point, I’m<br />

a bit of a fan of the old-fashioned<br />

way of working. Before entering<br />

a market, I prefer to have knowledge<br />

and experience about that<br />

market. For that reason, our work<br />

is progressing a little slowly. Our<br />

goal in the next years is to continue<br />

our sales activities, especially<br />

in the America continent. In this<br />

process, our idea and plan to move<br />

the headquarters of our firm is in<br />

question.<br />

128 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


CAN YOU MENTION THE POLICIES<br />

(ADVERTISING AND CUSTOMER<br />

RELATIONS) YOU FOLLOW FOR THE<br />

SALE OF YOUR PRODUCTS?<br />

Atlas Textile does not see its customers<br />

as numerical data. This is a<br />

rule bored through me at Boyteks.<br />

The customer is always right. Our<br />

priority is for customers to get the<br />

right product at the right price. As a<br />

working principle, we prefer losing<br />

money to losing customer satisfaction.<br />

We prefer to act as a partner<br />

of the companies we work with<br />

instead of being a supplier.<br />

Atlas Textile uses social media<br />

arguments a lot. We make tiny<br />

distinctions about this topic. In the<br />

next period, we want to support<br />

our social media arguments with<br />

Google ads. However, my culture<br />

is still a bit old. I certainly don’t find<br />

it logical to trade without meeting<br />

with a customer face to face. The<br />

most important sales strategy for<br />

us is the customer visit.<br />

HOW DO YOU EVALUATE THE<br />

CURRENT SITUATION OF TURKEY<br />

IN THE MATTRESS COMPONENTS<br />

INDUSTRY?<br />

Actually, our country is very successful<br />

both in the production of<br />

mattresses as a finished product<br />

and in its components. It is very<br />

successful both in terms of production<br />

technique and capacity.<br />

But, there are very few firms having<br />

brand value in the mattress sector<br />

in our country. In our country, both<br />

raw materials and finished products<br />

are being offered for sale without a<br />

brand value in this sector. Except<br />

for some major firms, the manufacturers<br />

do not focus on this issue or<br />

do not make moves to differentiate<br />

themselves.<br />

In the current situation I guess is<br />

that the continuation of export<br />

sales, which will become more<br />

difficult in the future, is to differentiate<br />

and become a brand in my<br />

opinion. Unfortunately, our country<br />

is a country where energy is very<br />

expensive. Machineries and production<br />

technologies are developing<br />

day by day. Cheap labor costs<br />

are losing their importance day by<br />

day. This is not just for the mattress<br />

industry; it is the same for every<br />

industry.<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 129


Profile<br />

<strong>Sleep</strong> Number unveils new<br />

research from Its 360 ® Smart<br />

Bed on temperature sensing and<br />

daytime alertness<br />

Temperature study revealed at SLEEP <strong>2022</strong> demonstrates ability to unobtrusively<br />

measure body temperature during sleep. Daytime alertness study shows potential of<br />

the 360 smart bed to predict alertness trends in large populations under real-world<br />

conditions.<br />

<strong>Sleep</strong> Number Corporation<br />

(Nasdaq: SNBR), the sleep<br />

health, science, and research<br />

leader, today announces<br />

new data from its 360 smart bed<br />

at SLEEP <strong>2022</strong>, the 36th annual<br />

meeting of the Associated Professional<br />

<strong>Sleep</strong> Societies, LLC from<br />

June 4-8 in Charlotte, NC. Data<br />

presented showed results of a<br />

study to measure skin temperature<br />

using sensors to be deployed in<br />

360 smart beds, and a study to<br />

measure daytime alertness using<br />

<strong>Sleep</strong> Number’s proprietary <strong>Sleep</strong>-<br />

IQ® technology, which is embedded<br />

in every 360 smart bed.<br />

Temperature meaningfully impacts<br />

sleep quality, and alertness is an<br />

indicator of sleep’s impact on daytime<br />

performance. These studies<br />

further demonstrate <strong>Sleep</strong> Number’s<br />

ability to provide unparalleled<br />

quality sleep, as well as the 360<br />

smart bed’s potential research capabilities<br />

to accurately assess and<br />

monitor sleep using non-invasive,<br />

longitudinal methodology. To date,<br />

<strong>Sleep</strong> Number has leveraged and<br />

learned from over 15 billion hours of<br />

sleep data gathered from over 1.8<br />

billion real-world sleep sessions.<br />

UNOBTRUSIVE SENSING OF SKIN<br />

TEMPERATURE DURING SLEEP<br />

USING A MATTRESS SENSOR<br />

Body and ambient temperature significantly<br />

influence sleep patterns,<br />

both in falling asleep and staying<br />

asleep. As the body prepares for<br />

sleep, temperature increases in<br />

distal (hands and feet) and proximal<br />

(abdomen) areas, while core body<br />

temperature decreases. The ratio<br />

of distal to proximal temperature<br />

can be highly predictive of sleep<br />

onset, which can offer insight into<br />

one’s sleep quality. However, there<br />

are few devices that can measure<br />

these temperatures unobtrusively.<br />

<strong>Sleep</strong> Number’s study sought to<br />

unobtrusively estimate distal skin<br />

temperature during sleep using a<br />

130 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


temperature sensor array on a bed.<br />

Three participants’ skin temperatures<br />

were measured using<br />

five equally spaced temperature<br />

sensors set laterally across the<br />

bed to align with the torso. <strong>Sleep</strong><br />

Number compared their distal skin<br />

temperature data to that of a research-grade,<br />

FDA-approved smart<br />

watch and then used the sleep<br />

data from the 360 smart bed to<br />

build predictive models estimating<br />

distal skin temperature.<br />

Results of the study showed that<br />

a temperature sensor system,<br />

coupled with an optimized decision-tree<br />

model to predict distal<br />

skin temperature for each minute,<br />

can predict a mean distal sleep<br />

temperature for each sleep session<br />

with reasonable accuracy. This<br />

study also showed the 360 smart<br />

bed platform with the sensor array<br />

enabled unobtrusive, real-world collection<br />

of distal skin temperatures<br />

during sleep and may be useful for<br />

future studies measuring overnight<br />

temperature.<br />

“The research we’re presenting<br />

at SLEEP <strong>2022</strong> demonstrates<br />

our commitment to our mission,<br />

to improve lives by individualizing<br />

sleep experiences,” said Annie<br />

Bloomquist, Chief Innovation<br />

Officer, <strong>Sleep</strong> Number. “Today, our<br />

360 smart beds measure daytime<br />

alertness, which affects health and<br />

productivity. Soon, they will feature<br />

<strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong> 131


Profile<br />

a sensor array to detect temperature,<br />

which is a challenge for many<br />

adults. By advancing the 360 smart<br />

bed to monitor sleep and health<br />

barriers, we are paving the way<br />

for sleepers to not only get higher<br />

quality sleep, but potentially detect<br />

health issues and improve holistic<br />

health from the comfort of their own<br />

home.”<br />

DAYTIME ALERTNESS<br />

QUANTIFICATION AND MODELLING:<br />

RESULTS FROM A LARGE<br />

OBSERVATIONAL STUDY<br />

Poor quality sleep is associated<br />

with a broad range of health risks<br />

such as chronic illnesses, impaired<br />

vigilance and cognitive issues,<br />

including alertness. Understanding<br />

and predicting alertness trends<br />

throughout the day can better<br />

inform daytime performance.<br />

Previously, the two-process model<br />

(TPM) of sleep regulation combining<br />

sleep homeostasis and circadian<br />

rhythm has been used to derive a<br />

daytime alertness curve. The TPM<br />

model has been used to model<br />

the effects of sleep deprivation on<br />

memory, circadian misalignment,<br />

temperature regulation and brain<br />

function; however, the TPM-derived<br />

alertness curve comes largely from<br />

small-scale, controlled studies.<br />

<strong>Sleep</strong> Number’s study showed that<br />

a similar, three-parameter alertness<br />

measure, which included sleep<br />

homeostasis, circadian rhythm and<br />

self-rated alertness responses from<br />

360 smart bed sleepers can scale<br />

to a large group of people under<br />

real-world conditions. Human sleep<br />

is regulated by two components:<br />

sleep homeostasis and circadian<br />

rhythms. <strong>Sleep</strong> homeostasis, or<br />

pressure to sleep, builds up in the<br />

body as time awake increases and<br />

decreases during sleep. Circadian<br />

rhythms are natural, internal cycles<br />

of biological and behavioral processes<br />

that rise and fall across the<br />

24-hour day. Circadian rhythms<br />

promote sleepiness before usual<br />

132 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


Profile<br />

bedtime, help initiate sleep and begin<br />

promoting wakefulness before<br />

usual wake-up time in the morning.<br />

<strong>Sleep</strong> Number 360 smart bed<br />

sleepers rated their subjective<br />

alertness on a scale from one to<br />

10 through the <strong>Sleep</strong>IQ technology<br />

app. The data was analyzed by age<br />

group (18-40, 41-65 and 66-90)<br />

and compared to a three-parameter<br />

version of the TPM-derived<br />

alertness curve. In total, more than<br />

65,500 sleep sessions were gathered<br />

over 95 days.<br />

The study showed that:<br />

• Overall, subjective alertness<br />

followed a similar trend to previous<br />

studies: mean hourly alertness<br />

increased in the morning, dipped<br />

slightly in the afternoon, increased<br />

during the evening and decreased<br />

again during the night. Unlike previous<br />

studies, however, this study<br />

saw a greater increase in alertness<br />

from the afternoon to evening.<br />

• Based upon the demographic<br />

makeup of the sleeper population,<br />

<strong>Sleep</strong> Number was also able<br />

to analyze hourly trends in mean<br />

alertness scores by age group.<br />

Younger sleepers had the most<br />

stable alertness scores throughout<br />

the day, but lower levels of<br />

alertness compared to older age<br />

groups. In contrast, middle-aged<br />

and older sleepers had higher levels<br />

of alertness, but their score varied<br />

more widely throughout the day<br />

compared to younger sleepers.<br />

• These results show that TPM-derived<br />

alertness can effectively predict<br />

daily alertness trends in a large<br />

group of people under real-world<br />

conditions.<br />

Quality sleep is associated with<br />

overall health and wellbeing, which<br />

is why all <strong>Sleep</strong> Number 360 smart<br />

beds are informed by the RU-SAT-<br />

ED model, six scientific factors<br />

proven by Dr. Dan Buysse, Professor<br />

of Psychiatry and Clinical and<br />

Translational Science, University of<br />

Pittsburgh, to provide quality sleep:<br />

Regularity, Satisfaction, Alertness,<br />

Timing, Duration and Efficiency.<br />

“Last year, in listening to our<br />

sleepers’ feedback, we released<br />

My Daytime Alertness, a feature<br />

that provides advanced, real-time<br />

insights that pair each sleeper’s<br />

personal sleep data with self-reported<br />

information and sleep<br />

science,” said Rajasi Mills, VP of<br />

<strong>Sleep</strong>IQ Health and Research,<br />

<strong>Sleep</strong> Number. “My Daytime Alertness’<br />

data-driven insights – along<br />

with our other features, such as<br />

My <strong>Sleep</strong> Health and effortless<br />

adjustability - are helping individuals<br />

improve their overall sleep health<br />

and wellbeing.”<br />

Recently, <strong>Sleep</strong> Number also<br />

announced publication of another<br />

new study in the journal Sensors,<br />

showing that <strong>Sleep</strong>IQ technology<br />

– found inside each <strong>Sleep</strong> Number<br />

360 smart bed - demonstrated<br />

strong correlations in measuring<br />

sleep data compared to traditional<br />

laboratory PSG, the current gold<br />

standard of measuring sleep.<br />

134 <strong>Sleep</strong><strong>Tech</strong> • <strong>July</strong> - <strong>August</strong>


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Fayteks<br />

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Cruelty

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