ES 100 ZP

• Pre-tension the first torsion spring with
the aid of the spring tensioning tool
(260).
- Rotate 2 turns in the direction of the
arrow (note markings).
- Tighten the 2 hexagonal head screws
(044) in the right-hand torsion spring.
• Pre-tension the second torsion spring in
the same way.
NOTE: Prevent torsion shaft
from twisting. The ropes should
remain taut.
• Screw coupling screws (043) fingertight
on either side of the coupling.
28
29
31
32n
Tension torsion springs
• Insert spring tensioning tool (260) and
hold firmly in place.
• Slacken 2 hex-head screws (044), tension
torsion springs with tensioner tool
(260) up to the specified number of
turns (N) according to the specification
plate.
• Re-tighten the 2 hex-head screws (2).
• Tension the second torsion spring in the
same way.
• Lightly oil the torsion springs, Figure
30.
NOTE: Spring tension! The
door leaf should run automatically
downwards in the closing
end position (approx. 30 cm
above the floor)!
Align door sections
• Loosen the coupling screws (043) on
one side of the coupling. This will even
up the uneven cable lengths on the left
and right.
• Align the door sections by turning the
torsion shafts (240) parallel to the lintel
architrave.
• Tighten all coupling screws (043), align
torsion shaft flush to them!
Fasten spring-loaded tube
• Attach the tensioning tool (260) with the
cable holder (261) to the outside of the
side architraves (103/107) or place on
the lintel architrave seal.
Finger protection,
cable deflection
CAUTION:
Always mount the safety device.
33
34v-
35v
36v
37v-38v
39v
Adjust tandem drive
mechanism
• Slacken flange nuts (045) on the tandem
drive mechanism.
• Press the door sections by hand gently
against the sealing strip one after the
other and tighten flange nuts (045).
Attach control cable
locking mechanism
• Feed the control cables (501) through
the hinge covers at the top (340) and
the bottom (345) and attach the hinge
covers. Off-centre hinges: feed the control
cables (501) through part (582).
• Loosen screw fastenings (056) and
(057).
• Push the opening handle (505) up. Push
in the control cable sleeves completely
(see detail, Figure 35-3) and screw tight.
• Clamp (057) the strands of the control
cable (501). The control cables (501)
should then be lightly tensioned and
firmly screwed in place. When the
cables are correctly assembled, the
release pins (508) should project
approx 1 mm when the release lever
is applied. Important!
• Tie a knot in the pull-back cable (540)
on the right or left diagonal strut
(424/428) and the retaining bracket
(350).
WARNING: Screw the cables
securely in place. If the control
cables slip you will not be able
to open the door from the outside.
Carry out these steps with
great care.
• Replace the lock cover (503).
• Check the door function without the locking
mechanism.
Fit catch
Use the catch (575) to disable the lock.
• Fit the catch casing (573/577).
Adjust catch gap
WARNING: You must adjust
the catch from the inside. If
incorrectly set the door can
no longer be opened from
outside.Take great care therefore
with both catches when
carrying out this step.
• Open and close the door several times.
• Check the gap again and adjust if
necessary.
• Check the function from the inside and
adjust the catch gap again if necessary.
Mount fastening bracket
for WK2
Only for automatic doors without a lock.
40-41 Fit hinge covers
42
43
43n
44
Fit floor handles
Activate spring failure
safety mechanism
• Remove both locking screws (211) from
spring failure safety mechanism (210).
WARNING: There is no protection
in the case of spring failure
while the screws (211) are still
fastened.
Fit cable drum
covers
CAUTION! The low-lintel door
must not be operated before
fitting the cable drum covers
(282). Covers must be replaced
if damaged. The manufacturer
accepts no liability and the
warranty is invalid if the door
is operated without the cable
drum covers.
Remove foils
Remove the foils from the door leaf after
installation.
NOTE: Foils only available if the
appropriate label is fixed to the
door.
ES 100 ZP
N000710-01-00/05
13 (102)