stories on hard material matters - Ceratizit S.A.
stories on hard material matters - Ceratizit S.A.
stories on hard material matters - Ceratizit S.A.
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Interview with the leading<br />
management quartet of Leicht + Müller<br />
At Leicht + Müller the young generati<strong>on</strong> is already<br />
straining at the leash. The s<strong>on</strong>s Timo Leicht and Marco<br />
Müller have both completed a profound educati<strong>on</strong>.<br />
Currently they are working in Sales, Marketing, project<br />
management and in the company management, and<br />
later <strong>on</strong> they will entirely take <strong>on</strong> the resp<strong>on</strong>sibilities of<br />
their fathers, Heinz Leicht and Klaus Müller.<br />
What is important in stamping technology and what<br />
does that mean with reference to the carbide?<br />
Marco Müller: “High precisi<strong>on</strong>, l<strong>on</strong>g tool life and profitability.<br />
Carbide applied in high-performance stamping<br />
technology has to be adapted c<strong>on</strong>tinuously to the high<br />
demands regarding tool life and will always be under<br />
scrutiny when compared to ceramics.”<br />
Is there a ceramic soluti<strong>on</strong> which can keep the pace?<br />
Marco Müller: “This discussi<strong>on</strong> has been going <strong>on</strong> for a<br />
while. Of course we have already tested special ceramic<br />
grades and the results in terms of wear and tool life were<br />
sometimes even better than with carbide. However,<br />
the applicati<strong>on</strong> of ceramic is not worthwhile c<strong>on</strong>sidering<br />
the high acquisiti<strong>on</strong> costs and the extraordinary<br />
complexity of machining operati<strong>on</strong>s compared to<br />
carbide. Up to now ceramic has not caught <strong>on</strong> in our<br />
sector for ec<strong>on</strong>omic reas<strong>on</strong>s, and this is also not to be<br />
expected in the near future.”<br />
What are the trends in the stamping sector?<br />
Timo Leicht: “Target prices <strong>on</strong> a globally minimum level,<br />
but products of the customary best German quality. The<br />
market is becoming more and more difficult and <strong>on</strong>e<br />
has to orient <strong>on</strong>eself based <strong>on</strong> low-wage countries. For<br />
cost reas<strong>on</strong>s <strong>on</strong>e should actually buy comp<strong>on</strong>ents for<br />
stamping tools there in order to remain competitive.<br />
The quality however up to now does not meet the<br />
standards of Leicht + Müller. So we have to c<strong>on</strong>centrate<br />
<strong>on</strong> cost reducti<strong>on</strong> in our company, e.g. automati<strong>on</strong> of the<br />
processes. Another tendency is towards hybrid compo-<br />
nents (plastic-metal composite <strong>material</strong>).<br />
Visi<strong>on</strong> C<strong>on</strong>trol for <strong>on</strong>e hundred per cent process security<br />
Leicht + Müller offers an extensive service range. The<br />
company’s designers work <strong>on</strong> 2-D (Cadda) and 3-D<br />
(Solid Works) CAD work places from Daveg. The<br />
Pforzheim based company is also able to offer prototyping<br />
and pilot producti<strong>on</strong>. Last but not least it is involved<br />
in batch producti<strong>on</strong> of stamped parts with Visi<strong>on</strong><br />
C<strong>on</strong>trol for guaranteed product quality and ‘laser<br />
marking <strong>on</strong> the fly’ for 100 per cent traceability (every<br />
single part is provided with a marking without slowing<br />
down the process).<br />
LEICHT + MÜLLER, STAMPING INDUSTRY<br />
A family-owned company – two generati<strong>on</strong>s manage the high-tech<br />
company Leicht + Müller. (From left: Marco Müller, Klaus Müller, Heinz<br />
Leicht and Timo Leicht).<br />
An ever increasing number of customers requests<br />
complete assemblies from <strong>on</strong>e source, that means<br />
stamped parts are covered with plastic and provided<br />
with additi<strong>on</strong>al comp<strong>on</strong>ents such as e.g. Reed sensors<br />
or resistances. Since 2004 we have been able to offer<br />
this through Leicht + Müller SYSCOTEC.”<br />
How did the partnership with CERATIZIT start?<br />
Heinz Leicht: “That was at the beginning of the 80’s. At<br />
that time Josef Lämmle was the segment manager. He<br />
visited us frequently and asked if we were ready to test<br />
his products, and he was successful.”<br />
How do you assess the relati<strong>on</strong>ship with CERATIZIT?<br />
Klaus Müller: “We are delighted with the carbide from<br />
CERATIZIT! We appreciate speed, the large assortment<br />
and above all c<strong>on</strong>sistent quality. In a business where<br />
time pressure is enormous the business partners have to<br />
be absolutely reliable. And we fully trust the CERATIZIT<br />
team which has been serving us professi<strong>on</strong>ally for many<br />
years. Carbide is really a matter of c<strong>on</strong>fidence!”<br />
Combinati<strong>on</strong>s of metal and plastic<br />
Leicht + Müller SYSCOTEC (Systems, Comp<strong>on</strong>ents,<br />
Technologies) was founded in 2004 and specializes<br />
in the development and producti<strong>on</strong> of complete<br />
assemblies, i.e. combinati<strong>on</strong>s of metal stamping<br />
products and plastic parts. The new products from<br />
Leicht + Müller SYSCOTEC have brought customers such<br />
as Mercedes, BMW, TRW and C<strong>on</strong>tinental Teves <strong>on</strong>to<br />
the scene. The first batch producti<strong>on</strong> for level sensors in<br />
automotive windscreen washing fluid started in 2005.<br />
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