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stories on hard material matters - Ceratizit S.A.

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is extremely <strong>hard</strong> <strong>on</strong> the tip but rather tough <strong>on</strong> the<br />

steel side. The gradient in the carbide combines two<br />

characteristics: good wear resistance <strong>on</strong> the tip and a<br />

stable welded c<strong>on</strong>necti<strong>on</strong> with the steel shank. The solid<br />

head drill with gradient z<strong>on</strong>es which was developed by<br />

HILTI and CERATIZIT together with the geometry C3X was<br />

even awarded a prize at the EPMA c<strong>on</strong>ference 2006 in<br />

Gent (EPMA = European Powder Metallurgy Associati<strong>on</strong>).<br />

“The cooperati<strong>on</strong> between HILTI and CERATIZIT also<br />

includes basic elements such as the development of new<br />

cutting <strong>material</strong>s“, says Dr. Till Cramer, Head of the C<strong>on</strong>sum-<br />

ables Development BU Drilling and Demoliti<strong>on</strong> at HILTI:<br />

“HILTI strives for c<strong>on</strong>sistent differentiati<strong>on</strong> in the market.<br />

The cutting <strong>material</strong> represents the key technology<br />

for the differentiati<strong>on</strong> of a drill,“ says the drill expert. “We<br />

really appreciate CERATIZIT’s extraordinary willingness to<br />

implement such developments with us.” Vice President<br />

Do<strong>on</strong>gaji adds: “It has also to do with trust and traditi<strong>on</strong>.<br />

We have already developed several generati<strong>on</strong>s<br />

of drills together, which enables us to move <strong>on</strong> to the<br />

next level of competency together.”<br />

HILTI, DRILL MANUFACTURER<br />

focuses <strong>on</strong> high quality. Dr. Cramer says: “In additi<strong>on</strong><br />

to drills HILTI also develops heavy duty hammers and<br />

combi-hammers. In this way the two comp<strong>on</strong>ents, tool<br />

and carbide bit, can be perfectly adapted to each<br />

other. Those who drill several hundred holes a day realize<br />

the difference.”<br />

Drill producti<strong>on</strong> in Kaufering<br />

The drills are actually not produced in Liechtenstein but<br />

in Kaufering in Bavaria. HILTI’s drills range from diameter<br />

5 mm (length 120 mm) up to diameter 40 mm (length<br />

920 mm).<br />

HILTI relies <strong>on</strong> innovative soluti<strong>on</strong>s for c<strong>on</strong>structi<strong>on</strong> sites<br />

HILTI as a brand name l<strong>on</strong>g ago became syn<strong>on</strong>ymous<br />

with heavy duty drills and other tooling systems am<strong>on</strong>gst<br />

professi<strong>on</strong>als; the company employs 20,000 people<br />

and stands for innovative soluti<strong>on</strong>s for professi<strong>on</strong>als at<br />

c<strong>on</strong>structi<strong>on</strong> sites. And the results are stunning. In 2007<br />

the HILTI group showed a double-digit growth for the<br />

fourth time in a row, launching more than 30 new<br />

products <strong>on</strong> the market every year.<br />

Demands <strong>on</strong> the carbide in the drilling industry<br />

The demands <strong>on</strong> the carbide result from the drill itself,<br />

and these demands are steadily increasing. The <strong>material</strong><br />

to be machined is becoming ever <strong>hard</strong>er, and the<br />

carbide bits are characterized by ever higher<br />

performance capacity. CERATIZIT head of development<br />

Böhlke says: „The demands <strong>on</strong> the carbide are basically<br />

maximum wear resistance when drilling very abrasive<br />

c<strong>on</strong>crete and sufficient toughness when encountering<br />

reinforcements in the c<strong>on</strong>crete. This also requires a stable<br />

welded c<strong>on</strong>necti<strong>on</strong> with the steel shank of the drill.“ And<br />

these capabilities are tested at HILTI in an exceedingly<br />

demanding laboratory for new developments that HILTI drills with CERATIZIT carbide bits are supplied throughout the world.<br />

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