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flow and level measurement - Omega Engineering

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length in the direction of the <strong>flow</strong><br />

must be a certain multiple of the<br />

bluff body width.<br />

Today, the majority of vortex<br />

meters use piezoelectric or capacitance-type<br />

sensors to detect the<br />

pressure oscillation around the<br />

bluff body. These detectors<br />

respond to the pressure oscillation<br />

with a low voltage output signal<br />

which has the same frequency as<br />

the oscillation. Such sensors are modular,<br />

inexpensive, easily replaced, <strong>and</strong><br />

can operate over a wide range of<br />

temperature ranges—from cryogenic<br />

liquids to superheated steam.<br />

Sensors can be located inside the<br />

meter body or outside. Wetted sensors<br />

are stressed directly by the vortex<br />

pressure fluctuations <strong>and</strong> are<br />

enclosed in hardened cases to withst<strong>and</strong><br />

corrosion <strong>and</strong> erosion effects.<br />

External sensors, typically piezoelectric<br />

strain gages, sense the vortex<br />

shedding indirectly through the force<br />

exerted on the shedder bar. External<br />

sensors are preferred on highly erosive/corrosive<br />

applications to reduce<br />

maintenance costs, while internal sensors<br />

provide better rangeability (better<br />

low <strong>flow</strong> sensitivity). They are also<br />

less sensitive to pipe vibrations. The<br />

electronics housing usually is rated<br />

explosion- <strong>and</strong> weatherproof, <strong>and</strong><br />

contains the electronic transmitter<br />

module, termination connections, <strong>and</strong><br />

optionally a <strong>flow</strong>-rate indicator<br />

<strong>and</strong>/or totalizer.<br />

• Sizing & Rangeability<br />

Vortex shedding frequency is directly<br />

proportional to the velocity of the<br />

fluid in the pipe, <strong>and</strong> therefore to volumetric<br />

<strong>flow</strong> rate. The shedding frequency<br />

is independent of fluid properties<br />

such as density, viscosity, conductivity,<br />

etc., except that the <strong>flow</strong><br />

must be turbulent for vortex shedding<br />

to occur. The relationship between<br />

vortex frequency <strong>and</strong> fluid velocity is:<br />

St = f(d/V)<br />

Where St is the Strouhal number, f is<br />

the vortex shedding frequency, d is<br />

Concentric<br />

Reducer<br />

A) Length = Size of Meter<br />

Flow<br />

Flow<br />

Figure 4-6: Installation Recommendations<br />

Upstream<br />

Straight<br />

Pipe Run<br />

the width of the bluff body, <strong>and</strong> V is<br />

the average fluid velocity. The value<br />

of the Strouhal number is determined<br />

experimentally, <strong>and</strong> is generally<br />

found to be constant over a wide<br />

range of Reynolds numbers. The<br />

Strouhal number represents the ratio<br />

of the interval between vortex shedding<br />

(l) <strong>and</strong> bluff body width (d),<br />

which is about six (Figure 4-4). The<br />

Strouhal number is a dimensionless<br />

calibration factor used to characterize<br />

various bluff bodies. If their<br />

Strouhal number is the same, then<br />

two different bluff bodies will perform<br />

<strong>and</strong> behave similarly.<br />

Because the volumetric <strong>flow</strong>rate<br />

Q is the product of the average fluid<br />

velocity <strong>and</strong> of the cross-sectional<br />

area available for <strong>flow</strong> (A):<br />

B) Upward C) Downward D) Horizontal<br />

Q = AV = (A f d B)/St<br />

where B is the blockage factor,<br />

defined as the open area left by the<br />

bluff body divided by the full bore<br />

area of the pipe. This equation, in<br />

turn, can be rewritten as:<br />

Q = f K<br />

4 Electronic Flowmeters<br />

where K is the meter coefficient,<br />

equal to the product (A f d B). As with<br />

turbine <strong>and</strong> other frequency-producing<br />

<strong>flow</strong>meters, the K factor can be<br />

defined as pulses per unit volume<br />

(pulses per gallon, pulses per cubic<br />

foot, etc.). Therefore, one can determine<br />

<strong>flow</strong>rate by counting the pulses<br />

per unit time. Vortex frequencies<br />

range from one to thous<strong>and</strong>s of pulses<br />

per second, depending upon the<br />

<strong>flow</strong> velocity, the character of the<br />

process fluid, <strong>and</strong> the size of the<br />

meter. In gas service, frequencies are<br />

TRANSACTIONS Volume 4 51<br />

h<br />

h>0<br />

Vortex<br />

Meter<br />

Downstream<br />

Straight<br />

Pipe Run<br />

Concentric<br />

Exp<strong>and</strong>er<br />

Flow<br />

h<br />

h>0

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