INSTRUCTION AND MAINTENANCE MANUAL FOR ... - Jabiru Aircraft
INSTRUCTION AND MAINTENANCE MANUAL FOR ... - Jabiru Aircraft
INSTRUCTION AND MAINTENANCE MANUAL FOR ... - Jabiru Aircraft
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<strong>Jabiru</strong> <strong>Aircraft</strong> Pty Ltd<br />
Instruction & Maintenance Manual<br />
<strong>Jabiru</strong> 3300 <strong>Aircraft</strong> Engine<br />
Hydraulic Valve Lifter Models<br />
5.10 OPERATION IN WINTER ..................................................................................................................... 21<br />
5.10.1 Carburettor Icing ....................................................................................................................................... 21<br />
6 <strong>MAINTENANCE</strong> ..................................................................................................................... 23<br />
6.1 LUBRICATION SYSTEM .......................................................................................................................... 23<br />
6.2 AIR INTAKE FILTER ............................................................................................................................... 23<br />
6.3 CARBURETTOR ADJUSTMENT ................................................................................................................ 23<br />
6.4 COMPRESSION CHECK .......................................................................................................................... 24<br />
6.4.1 Compression Gauge: ................................................................................................................................ 24<br />
6.4.2 Pressure Differential Test .......................................................................................................................... 24<br />
6.5 IGNITION SYSTEM ................................................................................................................................. 25<br />
6.6 EXHAUST SYSTEM ................................................................................................................................ 26<br />
6.7 BOLTS <strong>AND</strong> NUTS ................................................................................................................................. 26<br />
6.8 TAPPET ADJUSTMENT / HYDRAULIC VALVE LIFTERS ............................................................................... 26<br />
6.9 VALVE ROCKERS .................................................................................................................................. 28<br />
6.10 HEAD BOLTS .................................................................................................................................... 28<br />
6.11 TACHOMETER <strong>AND</strong> SENDER ............................................................................................................... 28<br />
6.12 ADDITIONAL CHECKS ........................................................................................................................ 28<br />
6.12.1 Propeller .................................................................................................................................................... 28<br />
AIRWORTHINESS <strong>AND</strong> ISSUES WHEN CLAIMING UPON JABIRU’S LIMITED, EXPRESS<br />
WARRANTY MAY ALSO RESULT. ..................................... ERROR! BOOKMARK NOT DEFINED.<br />
6.12.2 Engine ....................................................................................................................................................... 28<br />
6.12.3 Fuel System .............................................................................................................................................. 29<br />
6.13 ENGINE INSPECTION CHART .............................................................................................................. 31<br />
7 SERVICE & REPAIR .............................................................................................................. 33<br />
SERVICE INTERVAL TOLERANCE ....................................................................................................................... 33<br />
7.1 ENGINE OVERHAUL <strong>AND</strong> TBO ............................................................................................................... 33<br />
7.1.1 Full Engine Overhaul ................................................................................................................................. 33<br />
7.1.2 Top End Overhaul ..................................................................................................................................... 33<br />
7.2 ENGINE REMOVAL PROCEDURE ................................................................................................... 34<br />
7.3 ENGINE INSTALLATION .......................................................................................................................... 35<br />
7.4 PROP STRIKE INSPECTION .................................................................................................................... 36<br />
8 NOTES BE<strong>FOR</strong>E STARTING ENGINE .................................................................................. 38<br />
9 TABLE OF LUBRICANTS ...................................................................................................... 40<br />
10 TORQUE SPECIFICATION <strong>FOR</strong> BOLTS & NUTS ............................................................. 42<br />
10.1 PRESCRIBED SEALANTS <strong>AND</strong> PRIMERS .............................................................................................. 42<br />
10.2 ELECTRICAL SYSTEMS SPECIFICATIONS ................................................................................. 42<br />
11 OPERATING NOTES – QUICK REFERENCE GUIDE........................................................ 43<br />
11.1 NEW ENGINE NOTES ......................................................................................................................... 43<br />
11.2 NORMAL OPERATION NOTES ............................................................................................................. 44<br />
11.2.1 Regular Checks ......................................................................................................................................... 44<br />
11.2.2 Oil .............................................................................................................................................................. 44<br />
11.2.3 Engine Cooling .......................................................................................................................................... 45<br />
11.2.4 Consumables ............................................................................................................................................ 45<br />
11.2.5 Starting ...................................................................................................................................................... 45<br />
11.2.6 Trouble Shooting ....................................................................................................................................... 46<br />
12 TROUBLE SHOOTING ....................................................................................................... 47<br />
12.1 TROUBLESHOOTING TABLES .............................................................................................................. 47<br />
12.1.1 Engine Won't Start .................................................................................................................................... 47<br />
12.1.2 Engine Idles Unsteadily After Warm-Up Period: Smoky Exhaust ............................................................. 47<br />
12.1.3 Engine Runs Erratically or Misfires Occasionally ...................................................................................... 47<br />
12.1.4 Engine Runs Too Hot - Oil Temperature Above 110oC (230oF) .............................................................. 48<br />
12.1.5 Unsatisfactory Power Output .................................................................................................................... 48<br />
This document is controlled while it remains on the <strong>Jabiru</strong> server. Once this no longer applies the document becomes uncontrolled.<br />
REVISION 0 1 2 3 4 5 6 7 8 9 Dated : Apr 2011 Issued By: DPS Page: 3 of 53<br />
L:\files\Manuals_For_Products\Engine_Manuals\3300_engine_manuals\Hydraulic_Lifters\Working_Copies\JEM3304-9_I&M.doc
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