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INSTRUCTION AND MAINTENANCE MANUAL FOR ... - Jabiru Aircraft

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<strong>Jabiru</strong> <strong>Aircraft</strong> Pty Ltd<br />

Instruction & Maintenance Manual<br />

12 TROUBLE SHOOTING<br />

12.1 Troubleshooting Tables<br />

<strong>Jabiru</strong> 3300 <strong>Aircraft</strong> Engine<br />

Hydraulic Valve Lifter Models<br />

12.1.1 Engine Won't Start<br />

Possible Cause Remedy<br />

1) Ignition OFF Switch ON<br />

2) Spark plug gap too large Adjust gap to 0.6-0.7mm or renew plugs<br />

3) Closed fuel tap or clogged filter Open tap, renew filter, check fuel system for<br />

leaks<br />

4) No fuel in tank Refuel<br />

5) Wrongly connected high tension leads Connect as shown on leads<br />

6) Starting Speed too low, faulty or discharged Recharge or replace battery<br />

battery<br />

7) Coil to Magnet gap too wide Adjust to 0.25mm (0.010")<br />

8) High tension leads loose or damaged Check or renew connections<br />

9) Dampness in distributors Thoroughly dry internally<br />

10) Spark plugs damp due to condensation Thoroughly dry both inside and outside of<br />

plugs<br />

11) Plug face wet by fuel due to excessive Dry spark plugs, trace possible faults in fuel<br />

actuation of choke or overflow of carb system or over flow of carb.<br />

12) Float valve dirty or jammed Clean or renew float valve<br />

13) Jets in carb. clogged Clean jets<br />

14) Water in carb. Drain & clean carb.,fuel line & filter. Water<br />

drain fuel tank<br />

15) Insufficient compression Trace pressure loss & repair if necessary<br />

16) Engine damage Inspect oil strainer filter & oil filter for metallic<br />

particles. If present, an engine overhaul may<br />

be necessary.<br />

12.1.2 Engine Idles Unsteadily After Warm-Up Period: Smoky Exhaust<br />

Possible Cause Remedy<br />

1) Choke activated Close choke<br />

2) Float valve dirty, jammed or worn Clean or renew float valve<br />

3) Intake manifold leak Tighten all connections, renew faulty items<br />

12.1.3 Engine Runs Erratically or Misfires Occasionally<br />

Possible Cause Remedy<br />

1) Spark plug failure Check plugs, clean inside & outside, adjust<br />

electrode gap. If necessary, renew plugs<br />

2) Faulty HT leads Dry damp leads, renew damaged leads<br />

3) Faulty ignition unit Renew ignition unit<br />

4) Clogged fuel filter Renew fuel filter<br />

This document is controlled while it remains on the <strong>Jabiru</strong> server. Once this no longer applies the document becomes uncontrolled.<br />

REVISION 0 1 2 3 4 5 6 7 8 9 Dated : Apr 2011 Issued By: DPS Page: 47 of 53<br />

L:\files\Manuals_For_Products\Engine_Manuals\3300_engine_manuals\Hydraulic_Lifters\Working_Copies\JEM3304-9_I&M.doc

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