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TopTherm Chiller<br />

Rückkühler<br />

TopTherm chiller<br />

Recooling system<br />

Refroidisseur d’eau<br />

TopTherm<br />

Raffreddatore<br />

compatto di liquidi<br />

Refrigeradores de<br />

agua TopTherm<br />

体冷却设备<br />

SK 3318.XXX<br />

SK 3319.XXX<br />

SK 3320.XXX<br />

SK 3334.XXX<br />

SK 3360.XXX<br />

Installations-, Betriebs- und Wartungsanleitung<br />

Installation, operating and maintenance instructions<br />

Istruzioni di installazione, uso e manutenzione<br />

<strong>Instructions</strong> d'installation, d'utilisation et de maintenance<br />

Manual de instalación, servicio y mantenimiento<br />

安装、操作和维护说明书<br />

Rev.05 / 04-2011


Contents<br />

1 Notes on documentation .................. 3<br />

1.1 Other applicable documents .................. 3<br />

1.2 CE conformity ......................................... 3<br />

1.3 Storing the documents ........................... 3<br />

1.4 Symbols used ......................................... 3<br />

2 Safety instructions ............................ 3<br />

2.1 Risks in case of failure to observe the<br />

safety instructions .................................. 3<br />

2.2 Safety instructions for the operator ........ 3<br />

2.3 Safety instructions for assembly,<br />

inspection and maintenance work .......... 3<br />

2.4 Unauthorised operation .......................... 4<br />

2.5 Health risks due to the refrigerant R134a<br />

and the antifreeze .................................. 4<br />

2.5.1 First aid measures .................................. 4<br />

2.5.2 Fire-fighting measures ........................... 4<br />

2.5.3 Protective measures during repairs ....... 4<br />

3 Device description ............................. 5<br />

3.1 General functional description ................ 7<br />

3.1.1 Controller ................................................ 7<br />

3.1.2 Safety devices ........................................ 8<br />

3.1.3 Filter mats .............................................. 8<br />

3.2 Proper use .............................................. 8<br />

3.3 Supply includes ...................................... 8<br />

4 Transportation ................................... 9<br />

5 Assembly and connection .............. 10<br />

5.1 Dimensions .......................................... 10<br />

5.1.1 Dimensions for 3318.6xx and 3319.6xx 10<br />

5.1.2 Dimensions for 3320.6xx and 3334.6xx 10<br />

5.1.3 Dimensions for 3334.66x ..................... 11<br />

5.1.4 Dimensions for 3360.10x ..................... 12<br />

5.1.5 Dimensions for 3360.25x ..................... 13<br />

5.1.6 Dimensions for 3360.47x ..................... 14<br />

5.2 Installation site requirements ............... 15<br />

5.3 Installing the recooling unit ................... 16<br />

5.4 Making the hydraulic connection .......... 16<br />

5.5 Making electrical connection ................ 17<br />

5.5.1 Connecting the power supply ............... 17<br />

5.5.2 Connecting the alarm relay interrogation<br />

device ................................................... 17<br />

5.5.3 External activation (option) ................... 17<br />

5.5.4 Connecting the recooling unit<br />

to the PLC ............................................ 17<br />

5.5.5 Connecting an external room<br />

temperature sensor (optional) .............. 19<br />

5.5.6 Installing the filter mats (optional) ........ 19<br />

6 Commissioning ................................ 20<br />

6.1 Antifreeze ............................................. 20<br />

Contents<br />

6.2 Filling the recooling system with<br />

cooling medium ..................................... 20<br />

6.3 Bleeding the cooling medium pump ...... 21<br />

7 Operation ......................................... 22<br />

7.1 Controls ................................................ 22<br />

7.2 Key functions ........................................ 22<br />

7.2.1 Key functions during operation ............. 22<br />

7.2.2 Key functions during parameter<br />

adjustment ............................................ 23<br />

7.3 Fixed value control or<br />

combined control .................................. 23<br />

7.4 Meaning of the control parameters ....... 24<br />

7.5 Meaning of the error codes ................... 26<br />

7.6 Alarm relay contacts ............................. 28<br />

7.7 PLC outputs .......................................... 28<br />

7.8 Setting the digital real-time clock .......... 28<br />

8 Inspection and maintenance .......... 29<br />

8.1 Maintaining the refrigerant circuit .......... 29<br />

8.2 Water quality ......................................... 30<br />

8.3 Cleaning the condenser ........................ 32<br />

8.4 Cleaning the filter mat (optional) ........... 32<br />

8.5 Draining the cooling medium tank ........ 32<br />

9 Troubleshooting .............................. 33<br />

10 Shutting down and disposal .......... 34<br />

10.1 Shutting down for an extended period .. 34<br />

10.2 Shutting down and disposal .................. 34<br />

11 Technical specifications ................. 35<br />

12 Manufacturer’s guarantee and<br />

customer service ............................. 39<br />

13 Appendix .......................................... 40<br />

13.1 P+ID diagram 3318.600 and 3319.600 . 40<br />

13.2 P+ID diagram 3318.610 and 3319.610 . 41<br />

13.3 P+ID diagram 3320.600, 3334.600,<br />

3334.660, 3360.100, 3360.250,<br />

3360.470 ............................................... 42<br />

13.4 Electrical circuit diagram for 3318.6xx<br />

and 3319.6xx ........................................ 45<br />

13.5 Electrical circuit diagram for 3320.600,<br />

3334.600, 3360.100, 3360.250,<br />

3360.470 ............................................... 46<br />

13.6 Electrical circuit diagram for 3334.660 .. 47<br />

13.7 Spare parts lists .................................... 48<br />

13.8 Accessories .......................................... 58<br />

13.9 EC declaration of conformity ................. 59<br />

Page 2 of 61


1 Notes on documentation<br />

These instructions are aimed at installers and operators<br />

who are familiar with the installation and the<br />

operation of the recooling unit.<br />

It is imperative that you observe the following<br />

You must read and observe these operating instructions<br />

prior to commissioning.<br />

The manufacturer will not accept any liability for<br />

damage or operating problems resulting from failure<br />

to observe these operating instructions.<br />

1.1 Other applicable documents<br />

In conjunction with these instructions the flow diagram<br />

and electrical wiring diagram for the related<br />

model apply, see chapter 13.<br />

1.2 CE conformity<br />

The declaration of conformity is included in the appendix<br />

of these installation and operating instructions.<br />

1.3 Storing the documents<br />

These instructions and all associated documents<br />

constitute an integral part of the product. They must<br />

be supplied to the operator. The plant operator is<br />

responsible for storage of the documents so they<br />

are readily available when needed.<br />

1.4 Symbols used<br />

Please observe the following safety instructions and<br />

other notes in this guide:<br />

Safety and other instructions:<br />

Danger!<br />

Immediate danger to life and limb!<br />

Risk of burns!<br />

Risk of injury due to contact with hot<br />

fluids!<br />

Risk of cuts!<br />

Risk of injury on touching the fins on the<br />

condenser!<br />

Danger!<br />

Danger of death due to electric shock!<br />

Caution!<br />

Possible hazard for the recooling unit.<br />

Caution!<br />

Possible hazard due to discharge of<br />

refrigerant.<br />

Note!<br />

Useful information and special features.<br />

1 Notes on documentation<br />

Symbol for an instructed action:<br />

The bullet point indicates that you should perform an<br />

action.<br />

2 Safety instructions<br />

Please observe the following general safety instructions<br />

when operating and installing the recooling<br />

unit:<br />

Assembly, installation and maintenance must only<br />

be carried out by qualified personnel.<br />

Only use original spare parts and accessories<br />

authorised by the manufacturer to ensure the protection<br />

and safety of the recooling unit. The usage of<br />

other parts will render any liability void.<br />

Do not make any changes to the recooling unit that<br />

have not been agreed with and approved by the<br />

manufacturer.<br />

It is also imperative that you observe the special<br />

safety instructions for the individual activities in the<br />

individual chapters.<br />

2.1 Risks in case of failure to observe<br />

the safety instructions<br />

In case of failure to observe the safety instructions,<br />

people, the environment and the unit may be placed<br />

at risk. Failure to comply with the safety notes<br />

makes all claims for compensation void.<br />

2.2 Safety instructions for the operator<br />

Any existing contact hazard protection for moving<br />

parts must not be removed from units while operational.<br />

Hazards due to electrical power, do not remove<br />

any switch box cover!<br />

2.3 Safety instructions for assembly,<br />

inspection and maintenance work<br />

Cleaning and maintenance work on the unit must<br />

only be performed with the unit shut down. For this<br />

purpose, it is vital to ensure that the unit is disconnected<br />

from the power supply and is secured<br />

against switching back on. It is imperative that you<br />

observe the procedure for shutting down the recooling<br />

unit described in the operating instructions.<br />

All safety devices and protective equipment must be<br />

reattached or put in a functional condition immediately<br />

after the work is complete.<br />

Modifications or changes to the recooling unit are<br />

not allowed.<br />

Only appropriately qualified personnel as defined by<br />

BGR500 chap. 2.35 / EN 378 are allowed to work on<br />

the refrigerant circuit.<br />

Caution!<br />

Possible hazard for the recooling unit.<br />

Page 3 of 61<br />

EN


Do not install the unit without protection outside of<br />

covered areas, or in an explosive or aggressive<br />

environment.<br />

Do not install the unit on an unstable surface or a<br />

surface that is not designed for the weight of the<br />

recooling unit.<br />

Do not bypass any electrical safety devices to make<br />

it possible to operate the recooling unit.<br />

2.4 Unauthorised operation<br />

The safety of the recooling unit supplied is only ensured<br />

if it is used properly, see chapter 3.2. Under<br />

no circumstances should the limit values specified in<br />

the technical specifications be exceeded.<br />

The unit must not be used for the direct cooling of<br />

liquids that are used for foodstuffs (e.g. drinking<br />

water).<br />

Explosion hazard!<br />

The use of the recooling system for cooling<br />

inflammable or pyrophoric substances<br />

is prohibited.<br />

2.5 Health risks due to the refrigerant<br />

R134a and the antifreeze<br />

The refrigerant is a liquefied gas under pressure.<br />

The enclosed R134a safety data sheet must be<br />

observed.<br />

The antifreeze is a liquid fluid. The enclosed Antifrogen<br />

N safety data sheet is to be observed.<br />

2.5.1 First aid measures<br />

(see safety data sheets R134a and Antifrogen N)<br />

2.5.2 Fire-fighting measures<br />

Suitable extinguishing agent<br />

All known extinguishing agents can be used.<br />

2.5.3 Protective measures during repairs<br />

Protective measures<br />

Ensure adequate ventilation.<br />

Personal protection equipment<br />

Hand protection: Protective gloves<br />

Eye protection: Safety glasses<br />

Body protection: Wear safety shoes when handling<br />

pressurised gas bottles.<br />

2 Safety instructions<br />

Page 4 of 61<br />

EN


3 Device description<br />

Recooling units are used for the central and economical<br />

cooling and supply of a cooling medium<br />

(water + glycol, see chapter Water Quality) in the<br />

event of physical separation between the place<br />

where cooling is required and the refrigeration. The<br />

cooling medium is supplied using a pipe system.<br />

Fig. 1 3318.6xx and 3319.6xx View from front<br />

8<br />

7<br />

6<br />

Fig. 2 3318.6xx and 3319.6xx View from rear<br />

Key to figures 1 and 2<br />

1 Rating plate<br />

2 Display<br />

3 Louvred grille for air inlet<br />

4 Louvred grille for air outlet<br />

5 Cable entry<br />

6 Cooling medium inlet<br />

7 Tank drain nozzle for maintenance, transportation and<br />

disposal of the cooling medium<br />

8 Cooling medium return<br />

5<br />

4<br />

3 Device description<br />

Fig. 3 3320.6xx and 3334.6xx View from front<br />

Fig. 4 3320.6xx and 3334.6xx View from rear<br />

Page 5 of 61<br />

EN


1<br />

2<br />

3<br />

Fig. 5 SK 3334.66x View from front<br />

Fig. 6 SK 3334.66x View from rear<br />

4<br />

5<br />

3 Device description<br />

Fig. 7 SK 3360.10x View from front<br />

Fig. 8 SK 3360.25x View from front<br />

2<br />

2<br />

2<br />

9<br />

9 10<br />

Fig. 9 SK 3360.47x View from front<br />

4<br />

9<br />

4<br />

3<br />

10<br />

3<br />

7<br />

5<br />

4<br />

10<br />

3<br />

7<br />

Page 6 of 61<br />

EN


Key to figures 3 to 9<br />

1 Louvred grille for air outlet (two-part)<br />

2 Display<br />

3 Liquid level display of cooling medium<br />

4 Tank filling nozzle for cooling medium<br />

5 Rating plate<br />

6 Louvred grille for air inlet (two-part)<br />

7 Tank drain nozzle for maintenance, transportation and<br />

disposal of the cooling medium<br />

8 Cable entry<br />

9 Cooling medium inlet/outlet<br />

10 Cooling medium return/inlet<br />

The units are equipped with an open reservoir for<br />

the cooling medium. Only recooling unit models<br />

3318.600 and 3319.600 have a closed cooling medium<br />

circuit, 2.5 bar.<br />

For the closed recooling units, we recommend the<br />

installation of a pressure manometer, 0 – 6 bar, in<br />

the cooling medium circuit.<br />

3.1 General functional description<br />

14<br />

13<br />

12<br />

11<br />

P<br />

S<br />

10<br />

1 2<br />

Fig. 10 Refrigerant circuit (schematic diagram: example,<br />

units with open refrigerant circuit)<br />

Key<br />

1 Condenser, air-cooled<br />

2 Condenser fan<br />

3 Filter dryer<br />

4 Expansion valve<br />

5 Water level switch (optional)<br />

6 Temperature probe<br />

7 Fill nozzle<br />

8 Tank drain<br />

9 Cooling medium pump<br />

10 Cooling medium tank<br />

11 Flow switch<br />

12 Evaporator (plate heat exchanger)<br />

13 Compressor<br />

14 Pressure switch<br />

3<br />

4<br />

9<br />

5<br />

6<br />

7<br />

8<br />

3 Device description<br />

The recooling system comprises the four main components:<br />

evaporator (12), compressor (13), condenser<br />

(1) with fan (2) as well as the control or expansion<br />

valve (4), which are connected together by<br />

pipes. A pressure switch (14) limits the maximum<br />

pressure in the refrigerant circuit. The R134a<br />

(CH2FCF3) refrigerant is free from chlorine. Its<br />

Ozone Depletion Potential (ODP) is 0.<br />

A filter dryer (3) which is integrated into the hermetically<br />

sealed refrigerant circuit provides effective<br />

protection against moisture, acid, dirt particles, and<br />

foreign bodies. A temperature control with temperature<br />

probe (6) ensures that the cooling medium is<br />

maintained at a preset setpoint temperature.<br />

In the evaporator (12), the liquid refrigerant is converted<br />

to a gaseous state. The heat necessary for<br />

this purpose is taken from the cooling medium in the<br />

plate heat exchanger, which has the effect of cooling<br />

the cooling medium. The refrigerant is heavily<br />

compressed in the compressor (13). As a result the<br />

refrigerant has a higher temperature than the ambient<br />

air. This heat is dissipated to the ambient air<br />

over the surface of the condenser (1), resulting in<br />

the refrigerant liquefying again.<br />

The refrigerant is injected into the evaporator (12)<br />

using a thermostatic expansion valve (4), as a result<br />

it is expanded and is therefore able to absorb the<br />

heat from the cooling medium (water, water-glycol<br />

mixture).<br />

The cooling medium is pumped to the equipment in<br />

a closed circuit using a pump (9) and cooling medium<br />

tank (10). The flow switch (11) ensures the<br />

evaporator (12) is protected against freezing if the<br />

flow rate is too low. The level switch (5, optional)<br />

protects the pump (9) against dry running. The cooling<br />

medium (water or water-glycol mixture) feed<br />

temperature is regulated using the temperature<br />

probe (6) in the tank.<br />

You will find the flow diagrams for the individual<br />

types of units in chapter 13.<br />

3.1.1 Controller<br />

The recooling units are fitted with a controller for<br />

setting the functions of the recooling unit. Operating<br />

states are displayed using a display unit and parameters<br />

can be set using buttons.<br />

Page 7 of 61<br />

EN


3.1.2 Safety devices<br />

The recooling unit has a pressure switch in accordance<br />

with EN 12263, tested at component level, in<br />

the refrigerant circuit; this device is set to the maximum<br />

permissible pressure (PS). An automatic reset<br />

device ensures that the system continues to work<br />

after the pressure drops (autoreset).<br />

Temperature monitoring prevents the evaporator<br />

coil from icing over. If there is a risk of icing, the<br />

compressor switches itself off and automatically<br />

switches itself back on again at higher temperatures.<br />

The refrigerant compressor motor and the fan motors<br />

are equipped with thermal winding protection<br />

switches against excess current and excess temperatures.<br />

To ensure that the compressor runs reliably and<br />

without problems (for example after reaching the<br />

setpoint temperature or after a fault), the compressor<br />

automatically switches back on after a delay of<br />

180 seconds.<br />

The recooling unit has two integrated floating fault<br />

signal contacts (see circuit diagram of the relevant<br />

unit type, sections 13.4 and 13.5). Individual fault<br />

messages can be interrogated via an integrated<br />

Sub-D socket using an external PLC controller.<br />

3.1.3 Filter mats<br />

If there is coarse dust and fluff in the ambient air, we<br />

recommend fitting an additional filter mat (available<br />

as an accessory) in the recooling unit (provision has<br />

been made for installation). You will need to replace<br />

the filter regularly depending on the amount of dust.<br />

For air that contains an oil mist, we recommend<br />

metal filter mats (accessory). These may be cleaned<br />

with suitable detergents and reused.<br />

Automatic filter mat monitoring is built into recooling<br />

units (turned off by default). The device measures<br />

the dirt in the filter mat by comparing the ambient<br />

temperature and the air output temperature on the<br />

condenser. As the filter mat becomes increasingly<br />

dirty, the pressure in the refrigerant circuit rises and<br />

with it the temperature of the output air. This results<br />

eventually in a fault message.<br />

3 Device description<br />

3.2 Proper use<br />

<strong>Rittal</strong> recooling units have been developed and designed<br />

in accordance with the state of the art and<br />

the recognised rules governing safety. Nevertheless,<br />

if used improperly, they may pose a threat to<br />

life and limb or cause damage to property.<br />

The TopTherm recooling units described in these<br />

instructions must only be used for cooling water or a<br />

water-glycol mixture.<br />

If using other fluids (e.g. de-ionised water), please<br />

refer to the technical specifications contained in the<br />

appendix, or contact the manufacturer. Under no<br />

circumstances should the limit values specified in<br />

the technical specifications be exceeded.<br />

Explosion hazard!<br />

The use of the recooling unit for cooling<br />

inflammable or explosive substances is<br />

prohibited.<br />

3.3 Supply includes<br />

The unit is supplied in packaging in a fully assembled<br />

state.<br />

Please check the scope of supply for completeness.<br />

Check the packaging carefully for signs of damage.<br />

Traces of oil on damaged packaging indicate a loss<br />

of refrigerant. The unit may have leaked. Any packaging<br />

damage may be the cause of a subsequent<br />

functional failure.<br />

Qty. Description<br />

1 Recooling unit<br />

1 Dispatch bag with:<br />

1 – Operating and installation instructions<br />

1 – Eyebolt for transportation<br />

Tab. 1 Supply includes<br />

Page 8 of 61<br />

EN


4 Transportation<br />

For water cooling medium:<br />

If the recooling system is stored or transported at<br />

temperatures below freezing, you must completely<br />

drain the cooling medium circuit and flush it with a<br />

water-glycol mixture to prevent frost damage. This<br />

instruction also applies to the external condenser<br />

circuit for a water-cooled condenser (option).<br />

Only transport the recooling unit in its original packaging<br />

material before commissioning for the first<br />

time. In case of damage, inform the manufacturer<br />

without delay.<br />

When transporting the recooling unit, the weight<br />

specified on the rating plate must be taken into consideration.<br />

Use lifting gear with an appropriate minimum load<br />

capacity.<br />

To prevent transport damage to the unit, proceed as<br />

follows:<br />

Only transport the unit in an upright position.<br />

Fig. 11 Eyebolt for transportation (331x.6xx shown here as<br />

an example)<br />

Only transport the unit on the pallet supplied with<br />

the unit or with the eyebolt provided (1).<br />

Prevent excessive vibration.<br />

If it is necessary to move the unit in the factory, you<br />

must disconnect all connections on the unit.<br />

Before transporting, empty the water circuit and tank<br />

(if applicable), see chapter 8.<br />

1<br />

4 Transportation<br />

Page 9 of 61<br />

EN


5 Assembly and connection<br />

5.1 Dimensions<br />

5.1.1 Dimensions for 3318.6xx and 3319.6xx<br />

600 430<br />

20<br />

C<br />

400<br />

Fig. 12 Dimensions for 3318.6xx and 3319.6xx<br />

5.1.2 Dimensions for 3320.6xx and 3334.6xx<br />

645<br />

605<br />

Fig. 13 Dimensions for 3320.6xx and 3334.6xx<br />

5 Assembly and connection<br />

Page 10 of 61<br />

EN


5.1.3 Dimensions for 3334.66x<br />

Fig. 14 Dimensions for 3334.66x<br />

5 Assembly and connection<br />

Page 11 of 61<br />

EN


5.1.4 Dimensions for 3360.10x<br />

Mounting cut-out for external mounting/partial internal mounting<br />

5 Assembly and connection<br />

External mounting Partial internal mounting<br />

Before drilling, check the dimensions of the drilling template.<br />

Stick the drilling template onto the side panel or door of the enclosure using adhesive tape.<br />

Mark, drill and deburr the holes.<br />

Attach the recooling unit using the assembly parts supplied.<br />

Page 12 of 61<br />

EN


5.1.5 Dimensions for 3360.25x<br />

Mounting cut-out for external mounting/partial internal mounting<br />

5 Assembly and connection<br />

External mounting Partial internal mounting<br />

Before drilling, check the dimensions of the drilling template.<br />

Stick the drilling template onto the side panel or door of the enclosure using adhesive tape.<br />

Mark, drill and deburr the holes.<br />

Attach the recooling unit using the assembly parts supplied.<br />

Page 13 of 61<br />

EN


5.1.6 Dimensions for 3360.47x<br />

Mounting cut-out for external mounting/partial internal mounting<br />

External mounting<br />

5 Assembly and connection<br />

Partial internal mounting<br />

Before drilling, check the dimensions of the drilling template.<br />

Stick the drilling template onto the side panel or door of the enclosure using adhesive tape.<br />

Mark, drill and deburr the holes.<br />

Attach the recooling unit using the assembly parts supplied.<br />

Page 14 of 61<br />

EN


5.2 Installation site requirements<br />

The site must be free from excessive dirt and moisture.<br />

The ambient temperature must not exceed 43°C.<br />

Install the recooling unit close to the equipment<br />

being cooled to avoid long distances and related<br />

performance losses.<br />

Performance losses arise in particular due to:<br />

Pressure drops in the refrigerant piping system<br />

caused by resistance in the pipes and individual<br />

components such as shut-off valves and pipe<br />

bends.<br />

Heat transfer in uninsulated pipes.<br />

Select the installation site such that:<br />

Easy access is possible at any time. This situation<br />

will ease maintenance and repair.<br />

The condenser fan does not operate in a "shortcircuit",<br />

whereby the warm exhaust air from the condenser<br />

is drawn in again by the condenser's fan.<br />

An "air short-circuit" will result in a loss of performance<br />

of the recooling unit.<br />

Maintain the following minimum distances (in mm)<br />

from the wall:<br />

Fig. 15 Space requirements<br />

5 Assembly and connection<br />

TopTherm recooling unit for wall mounting<br />

AIR OUT<br />

AIR IN<br />

300<br />

300<br />

Note!<br />

For unit types 3318.6xx and 3319.6xx,<br />

the airflow passes through the unit from<br />

front to back.<br />

With unit types 3320.6xx and 3334.6xx<br />

the airflow passes through the unit from<br />

back to front.<br />

Ensure the room is adequately ventilated by installing<br />

the recooling unit such that the heat dissipated<br />

by the unit does not heat the room excessively.<br />

The ambient temperature will increase due to the<br />

heat dissipated. This temperature increase may<br />

cause a loss of performance of the recooling unit.<br />

In case of installation in a "small" room, it is imperative<br />

that you provide forced ventilation, as otherwise<br />

the heat dissipated will build up.<br />

The connection of ducts for fresh and exhaust air to<br />

our devices is not suitable, as these units are<br />

equipped with axial fans and these cannot build up<br />

the necessary additional air pressure.<br />

To prevent performance losses, do not install the<br />

recooling unit near any form of heating.<br />

Outdoor siting<br />

Cooling units must be installed such that they cannot<br />

become damaged by internal traffic and transport<br />

operations.<br />

Page 15 of 61<br />

EN


5.3 Installing the recooling unit<br />

Install the recooling unit on an even, firm surface.<br />

The maximum permissible deviation from the vertical<br />

is 2°.<br />

Avoid the production of noise due to vibration (vibration<br />

dampers, sheets of foam rubber).<br />

5.4 Making the hydraulic connection<br />

Caution!<br />

Risk of damage to the circulation pump<br />

due to soiling in the cooling medium<br />

circuit! Flush the cooling medium circuit<br />

prior to connecting to the recooling unit.<br />

The cooling medium outlet on the recooling unit (see<br />

(6) Fig. 2 or (9) Fig. 4) must be connected to the<br />

cooling medium inlet on the equipment to be cooled.<br />

The cooling medium inlet on the recooling unit (see<br />

(8) Fig. 2 or (10) Fig. 4) must be connected to the<br />

cooling medium outlet on the equipment to be<br />

cooled.<br />

Use only insulated pipes and/or hoses to connect<br />

the equipment to the recooling unit.<br />

The nominal size of the piping must be at least the<br />

same as the nominal size of the medium connections<br />

on the unit, and on pressure-sealed units must<br />

be approved for the maximum pressure expected,<br />

see chapter 11.<br />

Note!<br />

The use of steel pipes or galvanised steel<br />

pipes is inadmissible.<br />

For pressure-sealed units (3318.6xx and 3319.6xx)<br />

Install a pressure manometer, 0 to 6 bar, in the cooling<br />

medium circuit.<br />

For types 3320.6xx, 3334.6xx and 3360.47x only:<br />

Prior to commissioning, it is imperative that the cooling<br />

medium pump is filled with cooling medium and<br />

bled, see chapter 6.<br />

In the case of a water-cooled condenser (optional),<br />

the operator must:<br />

Make the cooling water connections.<br />

Caution!<br />

Risk of damage for the unit!<br />

Insufficient pressure (on pressure-sealed<br />

units) and an excessively low flow rate<br />

will trigger the safety devices in the unit.<br />

Pay attention to the required minimum<br />

pressure and the minimum flow rate, see<br />

chapter 11.<br />

5 Assembly and connection<br />

Only for types 3318.61x, 3319.61x, 3320.6xx,<br />

3334.6xx, 3334.66x, 3360.xxx that are open to the<br />

atmosphere:<br />

If the cooler on the equipment to be cooled is higher<br />

than the recooling unit, we recommend installing a<br />

non-return valve in the feed as well as a solenoid<br />

valve in the cooling medium circuit return to prevent<br />

the tank from overflowing.<br />

Caution!<br />

Risk of damage for the cooling medium<br />

pump due to dry running! If it is possible<br />

to shut off the circuit to the equipment to<br />

be cooled, you must install a bypass<br />

valve (can be ordered as an option) between<br />

the feed and return to protect the<br />

cooling medium pump.<br />

Page 16 of 61<br />

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5.5 Making electrical connection<br />

It is imperative that you follow the instructions<br />

given below:<br />

When carrying out the electrical installation, observe<br />

all applicable national and regional regulations as<br />

well as the regulations from the responsible utility<br />

company. Electrical installation must only be carried<br />

out by a qualified electrician who is responsible for<br />

compliance with the existing standards and regulations.<br />

The voltage and frequency of the connection must<br />

correspond to the values stated on the rating plate.<br />

The recooling unit must be connected to the mains<br />

via an all-pole isolating device.<br />

No additional temperature control is allowed to be<br />

connected upstream of the recooling system on the<br />

supply side.<br />

Install the pre-fuse cited on the rating plate (miniature<br />

circuit-breaker "K" characteristic or slow fuse) to<br />

protect the cable and equipment from short-circuits.<br />

The mains connection must ensure low-noise potential<br />

equalisation. Recooling units must always be integrated<br />

into the building's equipotential bonding<br />

system.<br />

The conductor cross-sections of the power cable<br />

must be selected according to the rated current (see<br />

rating plate).<br />

The recooling unit does not have its own overvoltage<br />

protection. Measures must be taken by the operator<br />

at the supply end to ensure effective lightning<br />

and overvoltage protection. The mains voltage must<br />

not exceed the tolerance of +6/-10 %, see chapter<br />

11.<br />

On three-phase units: The connection must be<br />

made with the field rotating clockwise. The direction<br />

of rotation of the field can be measured at the connection<br />

terminals L1, L2 and L3. Connection with a<br />

clockwise rotating field ensures that all three-phase<br />

motors rotate in the correct direction.<br />

In case of an integrated transformer (optional): Ensure<br />

correct voltage connection on the primary side.<br />

If you want to evaluate the fault codes for fault signals<br />

from the recooling unit using the alarm relay,<br />

you must also connect an appropriate low-voltage<br />

cable to terminals 3 – 8, see circuit diagram for the<br />

relevant unit type in chapter 13.<br />

If the recooling system requires remote switching,<br />

terminals 1 and 2 can be used for this purpose (see<br />

the circuit diagram for the relevant unit type in chapter<br />

13) together with the appropriate programming<br />

(parameter 18), see chapter 7.4.<br />

5 Assembly and connection<br />

5.5.1 Connecting the power supply<br />

The units are prewired ready for connection in the<br />

factory and equipped with a twelve-wire connection<br />

cable (length 2.5 m).<br />

Make the electrical connection as per the electrical<br />

circuit diagram (see circuit diagram for the relevant<br />

unit type in chapter 13).<br />

5.5.2 Connecting the alarm relay interrogation<br />

device<br />

You can also query fault messages with two floating<br />

contacts on a separate connection clamp of the<br />

recooling unit. The necessary wires are already<br />

present in the connection cable and are connected<br />

in the device.<br />

Connect the correspondingly labelled wires of the<br />

connection cable to the controller as shown in the<br />

electrical circuit diagram (see circuit diagram for the<br />

relevant unit type in chapter 13).<br />

For details on the assignment of alarm relay contacts<br />

when an error code is displayed, see section<br />

7.6.<br />

5.5.3 External activation (option)<br />

The unit has been prepared with the option for control<br />

via an external signal. To implement this, the<br />

customer must connect 24 V DC to contacts 1 and 2<br />

(note polarity; see circuit diagram according to unit<br />

type) and set parameter 18 to 1 (see description of<br />

the controller).<br />

5.5.4 Connecting the recooling unit to the<br />

PLC<br />

To evaluate individual fault messages, the unit can<br />

be connected to a programmable logic controller<br />

(PLC). The connection is made with a 15-pole Sub-<br />

D socket.<br />

Use a suitable line to connect the PLC to the 15pole<br />

Sub-D socket (see (4) Fig. 17 and (5) Fig. 13).<br />

For types 3318.6xx and 3319.6xx:<br />

3<br />

Fig. 16 Preparing the PLC connection for types 3318.6xx<br />

and 3319.6xx<br />

2<br />

1<br />

Page 17 of 61<br />

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Remove the louvred grille (3) on the rear of the recooling<br />

unit.<br />

Remove the belt (2) and the housing (1).<br />

3<br />

4<br />

Fig. 17 PLC connection for types 3318.6xx and 3319.6xx<br />

Guide a suitable connection cable into the unit via<br />

the additional cable gland provided (see (5) Fig. 2).<br />

Connect the cable to the 15-pole Sub-D socket, see<br />

(4) Fig. 17 or (5) Fig. 13.<br />

For types 3320.6xx and 3334.6xx:<br />

Fig. 18 Preparing the PLC connection<br />

for types 3320.6xx and 3334.6xx<br />

Remove the louvred grille (3+4) on the rear of the<br />

recooling unit.<br />

Remove the filter mat, if applicable (2).<br />

2<br />

1<br />

5 Assembly and connection<br />

Fig. 19 PLC connection for types 3320.6xx and 3334.6xx<br />

5<br />

4<br />

Fig. 20 PLC connection for type 3334.66x<br />

Guide a suitable connection cable into the unit via<br />

the additional cable gland provided (see (8) Fig. 4).<br />

Connect the cable to the 15-pole Sub-D socket, see<br />

(5) Fig. 13.<br />

Page 18 of 61<br />

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SPS 1<br />

SPS 8<br />

24V DC ext.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

Fig. 21 Assignment of PLC contacts<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

CTS<br />

RTS<br />

RXD<br />

TXD<br />

NC<br />

GND<br />

For details on the assignment of PLC contacts when<br />

an error code is displayed, see section 7.7.<br />

5.5.5 Connecting an external room temperature<br />

sensor (optional)<br />

The units allow for combined room-temperaturebased<br />

control and are equipped for this purpose<br />

with a B5 connection for an external room temperature<br />

sensor available as an optional accessory (cable<br />

length 4 m).<br />

Fig. 22 Cable routing to room temperature sensor<br />

Guide a suitable connection cable into the unit via<br />

the additional cable gland provided (see (A)<br />

Fig. 22).<br />

Connect the connection cable on the electrical<br />

switch box to socket contact B5, see (3) Fig. 17 or<br />

(4) Fig. 19.<br />

After completing the connection work:<br />

Re-install the unit parts in the reverse order according<br />

to the device type.<br />

5.5.6 Installing the filter mats (optional)<br />

If there is coarse dust and fluff in the ambient air, we<br />

recommend installing an additional fleece filter mat<br />

(available as an accessory) in the recooling unit.<br />

5 Assembly and connection<br />

Metal filter mats (accessory) are available for air<br />

containing oil condensation.<br />

For types 3318.6xx and 3319.6xx only:<br />

Fig. 23 3318.6xx and 3319.6xx Install filter mat<br />

Pull the louvred grille (1) on the front of the recooling<br />

unit (air inlet) away from the housing.<br />

Insert the filter mat (2) (Model No. 3286.510) into<br />

the louvred grille as shown in Fig. 23 and push it<br />

back onto the housing.<br />

For types 3320.6xx and 3334.6xx only:<br />

Fig. 24 3320.6xx and 3334.6xx Install filter mat<br />

Remove the upper and lower louvred grille (1) on<br />

the rear of the recooling unit by carefully pulling it off<br />

the housing.<br />

Remove the belt. To do so, unscrew the screws.<br />

Insert the filter mat (2) (Model No. 3286.520) into<br />

the unit from above, as shown in Fig. 24.<br />

Reinstall the belt onto the unit.<br />

Press both louvred grilles back onto the housing.<br />

1<br />

2<br />

Page 19 of 61<br />

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6 Commissioning<br />

The recooling unit does not have its own main<br />

switch to switch the recooling unit on and off. It must<br />

be switched on and off by the higher-level controller.<br />

6.1 Antifreeze<br />

As standard, the units are not suitable for operation<br />

below the specified minimum temperature (see<br />

chapter 11). The units are always to be used with a<br />

water-glycol mixture for the coolant with a maximum<br />

glycol content of between 20 and 30% by volume.<br />

The recommended antifreeze is Antifrogen N or our<br />

<strong>Rittal</strong> Rifrost.<br />

Other types of antifreeze are possible in specific<br />

cases, however only in consultation with the manufacturer.<br />

Note!<br />

Only use distilled or de-ionised water in<br />

recooling units specified for such use (see<br />

chapter 11).<br />

Caution!<br />

Risk of damage for pipes and seals!<br />

Other additives may damage the pipes<br />

and the seal on the cooling medium<br />

pump and are therefore not allowed.<br />

To prevent problems in the cooling medium circuit<br />

(also water-cooled units), it is imperative that the<br />

VEB Cooling Medium Guidelines (VGB-R 455 P) are<br />

observed.<br />

You can read and determine the correct glycol content<br />

with the aid of a refractometer, available from<br />

the following supplier: Georg Pforr -gefo- GmbH &<br />

Co. KG, Holterkamp 16, D-40880 Ratingen, Germany.<br />

http://www.gefo.de.<br />

6.2 Filling the recooling system with<br />

cooling medium<br />

The composition of the cooling medium is described<br />

in chapter 8.<br />

For commissioning, proceed as follows:<br />

Ensure that any shut-off valves installed in the cooling<br />

medium circuit are open.<br />

1<br />

6 Commissioning<br />

Fig. 25 3318.610 and 3319.610 Filling with the cooling<br />

medium<br />

For types 3318.610 and 3319.610:<br />

Fill the unit with cooling medium via the fill nozzle<br />

(1) (see Fig. 25) up to the full mark in the tank.<br />

For types 3320.6xx and 3334.6xx:<br />

Fill the unit with cooling medium via the fill nozzle<br />

(4) (see Fig. 4). Check the level on the level gauge<br />

(3) (see Fig. 3).<br />

For types 3318.600 and 3319.600:<br />

For pressure-sealed cooling medium circuits: Fill the<br />

circuit using a filler pump or water hose via the feed,<br />

return or drain cock (Fig. 2), and build up a prepressure<br />

of 1.2 – 2 bar. This pressure can be read<br />

from the pressure manometer you have fitted.<br />

For types 3318.6xx, 3319.6xx, 3320.6xx and<br />

3334.6xx:<br />

Switch on the power supply to the recooling unit via<br />

the higher-level controller.<br />

The indicators on the controller illuminate and indicate<br />

the actual feed temperature of the cooling medium.<br />

Check the direction of rotation of the motors (see<br />

direction of rotation arrows on the cooling medium<br />

pump and on the condenser fan).<br />

Note!<br />

If the compressor and condenser fan do<br />

not start to operate, the temperature of the<br />

cooling medium added is lower than the<br />

setpoint temperature set.<br />

If necessary, lower the setpoint temperature momentarily;<br />

see section 7.4.<br />

Page 20 of 61<br />

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For types 3318.6xx and 3319.6xx:<br />

The cooling air is drawn in from the front and expelled<br />

to the rear.<br />

For types 3320.6xx and 3334.6xx:<br />

The cooling air is drawn in from the rear and expelled<br />

to the front.<br />

If required, the condenser fan is activated by the<br />

temperature controller.<br />

If the direction of rotation is incorrect, you must<br />

change over the connections for phases L1 and L2<br />

on the recooling unit's terminal strip for the power<br />

supply, see (1) Fig. 17 or (2) Fig. 19.<br />

6.3 Bleeding the cooling medium pump<br />

Bleed the pipes and top-up the cooling medium.<br />

For types 3318.6xx, 3319.6xx, 3360.1xx, 3360.25x<br />

only:<br />

The cooling medium pump fills by itself and does not<br />

need to be bled.<br />

For types 3320.6xx and 3334.6xx only:<br />

Fig. 26 Bleeding the cooling medium pump<br />

(types 3320.6xx and 3334.6xx only)<br />

For type 3334.66x only:<br />

6 Commissioning<br />

Fig. 27 Bleeding the cooling medium pump SK 3334.66x<br />

For type 3360.47x only:<br />

1<br />

Fig. 28 Bleeding the cooling medium pump SK 3360.47x<br />

Bleed the cooling medium pump by loosening the<br />

bleed screw a little (see (1) Fig. 26/27/28). As soon<br />

as cooling medium escapes, re-tighten the screw.<br />

In case of a water-cooled condenser (optional):<br />

Activate the external condenser circuit for the condenser<br />

(optional, provided by the operator).<br />

During commissioning:<br />

Check the connecting pipes and pipe connections<br />

for leaks.<br />

Page 21 of 61<br />

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7 Operation<br />

The recooling unit is switched on and off by the<br />

higher-level control. It operates automatically, i.e.<br />

the cooling medium is pumped continuously and<br />

heat extracted from it during this process.<br />

A controller provides automatic control based on the<br />

hysteresis set. The controller has a display for the<br />

indication of temperature values and buttons for<br />

setting operating parameters.<br />

7.1 Controls<br />

Fig. 29 Controls – controller<br />

Key<br />

1 7-segment display<br />

2 Temperature unit LEDs<br />

3 Control keys<br />

The units have a 3-digit 7-segment display to indicate<br />

operating states and control keys to set operating<br />

parameters.<br />

After the power supply is switched on, the display<br />

"E0" appears initially for approx. 20 seconds to indicate<br />

that the unit is operational (boot phase controller).<br />

After the boot phase, the chiller will start to<br />

work.<br />

During operation, the inlet temperature (to the<br />

equipment) of the cooling medium circuit is displayed<br />

via the indicators, alternating with any error<br />

messages that are present in the form of error<br />

codes; see section 7.5. Two LEDs °C and °F are<br />

used as indicators for the temperature unit °C (Celsius)<br />

or °F (Fahrenheit).<br />

You can perform the following activities via indicators<br />

and control keys:<br />

Reading temperature values<br />

Reading from error memory<br />

Acknowledging error messages<br />

Resetting the pump<br />

Reading and setting parameters for the controller<br />

The measurement range for temperature measurements<br />

is:<br />

Celsius: –40°C to 70°C<br />

Fahrenheit: –40°F to 158°F<br />

Temperatures are shown with a resolution of 0.1° in<br />

the following ranges:<br />

Celsius: –9.9°C to 70.0°C<br />

Fahrenheit: –9.9°F to 99.9°F<br />

7 Operation<br />

7.2 Key functions<br />

You can use the control keys to change control parameters<br />

within the assigned ranges (min. to max.<br />

value). Tab. 2 in section 7.4 shows the parameters<br />

that may be set. The function of the control keys<br />

(see (3) Fig. 29) changes depending on which control<br />

level you are on.<br />

7.2.1 Key functions during operation<br />

The keys have the following functions during operation:<br />

key:<br />

+<br />

Display of software version: Press and hold<br />

Delete error memory when error memory is activated:<br />

Press and hold 10 seconds<br />

key:<br />

Display of temperature values from sensors 1 to<br />

5, one after the other: Press repeatedly<br />

Sensor 1: Cooling medium temperature (displayed<br />

continuously or after 30 sec. menu timeout)<br />

Sensor 2: Icing of evaporator unit<br />

Sensor 3: Condenser, external (filter mat)<br />

Sensor 4: Condenser, internal (filter mat)<br />

Sensor 5: Room temperature (if combined control<br />

active, see section 7.3)<br />

key:<br />

Manual alarm reset:<br />

Parameter adjustment is interrupted if no key<br />

is pressed for approx. 30 seconds (or 10 seconds<br />

if an alarm is outstanding). If this is not<br />

done, the value will not be saved!<br />

The display shows the preset values again.<br />

keys:<br />

Jump to the parameterisation level, see<br />

section 7.2.2: Press both keys and hold<br />

for about 5 seconds.<br />

To exit the parameterisation level, press<br />

both keys again and hold for about 5 seconds.<br />

Page 22 of 61<br />

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7.2.2 Key functions during parameter adjustment<br />

Parameter adjustment is cancelled if you do not<br />

press any key for about 30 minutes. When this happens,<br />

any value in the process of being changed will<br />

not be saved! The indicators will then show normal<br />

operating values again (actual temperature of the<br />

cooling medium or the error code).<br />

key:<br />

in selection mode: Parameter number is incremented<br />

from P01 to P20.<br />

in editing mode: Parameter value is increased.<br />

key:<br />

in selection mode: Parameter number is decremented<br />

from P01 to P20.<br />

in editing mode: Parameter value is decreased.<br />

key:<br />

in parameter selection: switch to editing mode.<br />

in editing mode: Accept parameter and increment<br />

to the next parameter.<br />

After the last parameter (display 'End'): Exit parameter<br />

adjustment.<br />

Example: Change unit in the temperature display<br />

You can have temperature values displayed in degrees<br />

Celsius or Fahrenheit. To change the display<br />

unit, proceed as follows:<br />

+ Press both keys and hold for about<br />

, You can use these keys to switch be-<br />

, Press both keys and hold for about<br />

5 seconds.<br />

You are on the parameterisation level.<br />

Press key until parameter P17 is displayed.<br />

Press key to switch into editing mode.<br />

tween display in Celsius and Fahrenheit.<br />

Press key to confirm entry and switch to<br />

next parameter.<br />

5 seconds to exit the parameter level.<br />

7 Operation<br />

7.3 Fixed value control or combined<br />

control<br />

Recooling units allow for both fixed value control<br />

and combined room temperature-based control.<br />

The units are set to "Fixed value control" in the factory.<br />

If you have connected an external room temperature<br />

sensor, see section 5.5.5, available as an optional<br />

accessory, you can set control mode "Combined<br />

control" on the controller with parameter 13, see<br />

section 7.4.<br />

In combined control, additional control parameters<br />

must be set or taken into consideration; see section<br />

7.4.<br />

Fixed value control<br />

Tw / °C<br />

20<br />

Combined control<br />

Control with positive hysteresis<br />

C on = Tambient – diff. + Hyst.<br />

C off = Tambient – diff.<br />

Temp./°C<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

Setpoint Tw: 20°C<br />

Hysteresis: 2 K<br />

Difference: -5K<br />

Hysteresis: +2K<br />

Parameter example:<br />

1 3 4 5 6 7 8 9<br />

Cooling ON<br />

Cooling OFF<br />

t/min<br />

Cooling ON<br />

Cooling OFF<br />

t/min<br />

Ambient temperature<br />

Difference to ambient temperature P 3 = -5<br />

combined control P 6 = 2<br />

C on = cooling on T ambient = ambient temperature diff. = difference<br />

C off = cooling off T Hyst. = hysteresis Smax = maximum<br />

Smin = minimum<br />

Page 23 of 61<br />

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7.4 Meaning of the control parameters<br />

No. Parameter Min. value Max. value Factory<br />

setting<br />

Fixed value control<br />

1<br />

2<br />

Setpoint temperature<br />

with fixed value control<br />

Switching hysteresis<br />

with fixed value control<br />

Combined control<br />

3<br />

Difference from room temperature<br />

10.0°C 30.0°C 20.0°C<br />

2 K 5 K 2 K<br />

-10.0°C 10.0°C 5.0°C<br />

4 Minimum setpoint 7.0°C P5 10.0°C<br />

5 Maximum setpoint P4 35.0°C 28.0°C<br />

6<br />

7<br />

8<br />

Switching hysteresis,<br />

combined control<br />

Tolerance for error message<br />

"F.01"<br />

Heater control<br />

(Medium)<br />

2 K 5 K 2 K<br />

3.0°C 15.0°C 5.0°C<br />

1.0°C<br />

5.0°C<br />

(+ OFF)<br />

9 Internal real-time clock - - -<br />

10<br />

11<br />

12<br />

Switching times<br />

Compressor<br />

Switching times<br />

Heater<br />

Lock "1"<br />

(password protection)<br />

OFF<br />

OFF ON OFF<br />

OFF ON OFF<br />

1 999 123<br />

13 Control mode Ct Ft Ft<br />

14<br />

Heater function antifreeze<br />

(optional)<br />

OFF ON OFF<br />

Setting Explanation<br />

7 Operation<br />

If fixed value control is set for parameter<br />

13, the setpoint temperature can be<br />

selected here.<br />

If fixed value control is set for parameter<br />

13, the switching hysteresis can be<br />

determined here.<br />

If combined control is set for parameter<br />

13, the setpoint temperature can be set<br />

with this parameter as the difference<br />

compared to room temperature. Negative<br />

values result in a setpoint above<br />

the ambient temperature.<br />

If combined control is set for parameter<br />

13, the lower setpoint can be limited<br />

with this value.<br />

If combined control is set for parameter<br />

13, the upper setpoint can be limited<br />

with this value.<br />

If combined control is set for parameter<br />

13, the switching hysteresis can be<br />

determined here.<br />

If the cooling medium temperature<br />

exceeds the activation temperature of<br />

the compressor by the value set here,<br />

error message F.01 and an alarm are<br />

generated.<br />

Optional: If a tank heater is installed.<br />

The heater will cut in if the tank temperature<br />

drops below the value set<br />

here.<br />

If OFF is set, the heater will never cut<br />

in.<br />

One after another, the hour (0 .. 24),<br />

minute (0 .. 59), year (00 .. 99), month<br />

(1 .. 12), day (1 .. 31), summertime<br />

(OFF, EU; USA, S1 .. S12, E1 .. E12)<br />

are displayed.<br />

Select the day of the week (1Mo .. 7Su,<br />

ESC), start time (hh, mm), end time<br />

(hh, mm)<br />

Only if P8 not OFF.<br />

Select the day of the week (1Mo .. 7Su,<br />

ESC), start time (hh, mm), end time<br />

(hh, mm)<br />

To call up parameters P13 .. P19, key<br />

number 123 must be set.<br />

Ct: Combined control<br />

Ft: Fixed value control<br />

Optional if a heater is installed.<br />

ON: +2°C OFF: +5°C<br />

Page 24 of 61<br />

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No. Parameter Min. value Max. value Factory<br />

setting<br />

15 Hot gas bypass (optional) OFF ON OFF<br />

16<br />

Setpoint for filter mat<br />

monitoring<br />

4.0 K<br />

70.0 K<br />

(+ OFF)<br />

17 Changeover °C/°F °C °F °C<br />

18<br />

19<br />

Evaluation of the external<br />

enable signal<br />

Acknowledgement of error<br />

messages<br />

1<br />

5<br />

(+ OFF)<br />

OFF<br />

OFF<br />

OFF ON OFF<br />

20 Factory setting 1 999 555<br />

Tab. 2 Meaning of the control parameters<br />

Setting Explanation<br />

7 Operation<br />

OFF: Bypass control unused<br />

ON: Bypass control activated<br />

When P15 is activated, the switching<br />

hysteresis (P2 and P6) is deactivated.<br />

The PID controller will automatically<br />

aim for optimum switching hysteresis.<br />

This is dependent on the PID setting.<br />

The P, I and D values, cycle time and<br />

switching hysteresis of the controller<br />

are each set in turn.<br />

Range (default):<br />

Proportional band P<br />

0.1 .. 99.9 K (1.0)<br />

Integral time (reset time) I<br />

1 .. 999 sec, 0=inactive (300)<br />

Derivative time D<br />

1 .. 999 sec, 0=inactive (50)<br />

Cycle time C<br />

4 .. 100 sec (10)<br />

Note<br />

Analyse to optimise the controlled<br />

system and contact customer service.<br />

Make the setting as follows (setting<br />

range 4.0 .. 70.0 K, switching difference<br />

2.0 K, fixed setting): Activate the<br />

recooling unit with a clean filter mat<br />

inserted.<br />

Using the keys and set the<br />

value approx. 10.0 Kelvin above the<br />

difference between temperature probe<br />

B3 and B4.<br />

°C: Show temperatures in Celsius<br />

°F: Show temperatures in Fahrenheit<br />

OFF: Normal operation<br />

1: Standby with signal absent<br />

2: Cooling off with signal absent<br />

3: Control via external controller<br />

4: If signal is present at ext. input, the<br />

clock function is deactivated<br />

5: Standby with signal absent. If the<br />

system is on standby, the alarm relay 1<br />

(contact 4-5) opens<br />

If this function is activated (ON), the<br />

error messages also appear on the<br />

display with auto-reset until acknowl-<br />

edged with the key .<br />

To accept the factory setting (default<br />

settings), you will need to enter the<br />

code number 555.<br />

This setting level is reached by holding<br />

the button down for approximately<br />

10 seconds after parameter 19 (the<br />

word “End” is displayed).<br />

Page 25 of 61<br />

EN


7.5 Meaning of the error codes<br />

If errors occur during operation, they will appear<br />

cyclically as error codes with the cooling medium<br />

temperature:<br />

The format of this display is as follows:<br />

e.g. F.01 alternating with t1<br />

Error Meaning Alarm<br />

reset<br />

F.01 Maximum cooling medium<br />

temperature exceeded.<br />

F.02 Winding protection on<br />

the compressor has<br />

tripped.<br />

F.03 Icing in the plate heat<br />

exchanger.<br />

F.04 Pressure switch in the<br />

refrigerant circuit has<br />

tripped due to excessive<br />

pressure.<br />

F.05 Winding protection for<br />

condenser fan has<br />

tripped.<br />

F.06 Winding protection for<br />

cooling medium pump<br />

has tripped.<br />

F.07 Filter mat monitoring (if<br />

activated, optional) has<br />

tripped.<br />

Alarm<br />

relay<br />

setting<br />

Assigned<br />

PLC output<br />

7 Operation<br />

Error messages that occur are saved in the controller's<br />

error memory. You can delete the error codes<br />

with control parameter 7.4<br />

The meaning of the individual error codes is as follows:<br />

Cause<br />

Auto 1 1 The cooling medium temperature<br />

has exceeded the<br />

activation temperature of the<br />

compressor by the value set<br />

in parameter 7.<br />

Remedy<br />

Wait until the error message<br />

disappears or occurs again<br />

after being acknowledged or<br />

other error messages are<br />

displayed. Remedy, see that<br />

section.<br />

Man 8 2 Compressor overheated. Leave compressor to cool<br />

down.<br />

If the compressor has not<br />

re-started after approx. 3<br />

hours, or shuts down again,<br />

contact service.<br />

Auto 4 3 Insufficient cooling medium<br />

flow through the evaporator<br />

(plate heat exchanger).<br />

Auto +<br />

Man > 3<br />

Check whether a valve is<br />

shut in the cooling medium<br />

circuit.<br />

Check whether the cooling<br />

medium pump is running<br />

(listen). If faulty, contact<br />

service.<br />

Lack of refrigerant. If the cooling medium pump<br />

is not faulty, there is not<br />

enough refrigerant. Contact<br />

service.<br />

5 4 Filter mat (option) soiled. Check whether filter mat is<br />

soiled. If applicable, replace<br />

or clean.<br />

Condenser soiled. Check whether the condenser<br />

is soiled and clean<br />

as necessary.<br />

Ambient temperature too<br />

high.<br />

Condenser fan faulty. Error<br />

as a consequence of F.05.<br />

Lower the ambient temperature.<br />

Ventilate room.<br />

Check whether the condenser<br />

fan is running. If<br />

necessary, wait a few minutes.<br />

Pressure switch has tripped. Switches on again automatically<br />

(autoreset).<br />

In case of a water-cooled<br />

condenser (option), no water<br />

flow or an excessively low<br />

water flow through the condenser.<br />

Possibly external<br />

medium temperature.<br />

Check external medium<br />

circuit and make water<br />

connection if necessary.<br />

Check external medium<br />

temperature.<br />

Contact service.<br />

Auto 8 5 Overheating Contact service.<br />

Auto +<br />

Man > 3<br />

Reset:<br />

0-3=Auto<br />

4-7=Man<br />

5 6 Overheating Contact service.<br />

2 7 Filter mat (option) soiled.<br />

Condenser soiled.<br />

Check whether filter mat is<br />

soiled. If applicable, replace<br />

or clean.<br />

Check whether the condenser<br />

is soiled and clean<br />

as necessary.<br />

F.08 Low medium tempera- Man 5 8 The medium temperature Check optional heater<br />

Page 26 of 61<br />

EN


Error Meaning Alarm<br />

reset<br />

ture if a tank heater<br />

(optional) is installed<br />

F.09 Incorrect rotary field or<br />

phase missing.<br />

F.10 Cooling capacity monitoring.<br />

F.11 Flow switch in the cooling<br />

medium circuit has<br />

tripped.<br />

Alarm<br />

relay<br />

setting<br />

Assigned<br />

PLC output<br />

Cause<br />

has dropped off (cold environment!).<br />

Auto 5 8 Power supply incorrectly<br />

connected.<br />

Man 8 1 Cooling medium temperature<br />

too high. Consequentially no<br />

cooling capacity.<br />

Lack of refrigerant.<br />

Auto 5 6 Insufficient cooling medium<br />

flow through the evaporator<br />

(plate heat exchanger).<br />

7 Operation<br />

Remedy<br />

Check and correct power<br />

supply.<br />

Switch off the unit and wait<br />

until the temperature of the<br />

cooling medium has<br />

reached normal level.<br />

Contact service.<br />

Check whether a valve is<br />

shut in the cooling medium<br />

circuit.<br />

Check whether the cooling<br />

medium pump is running<br />

(listen). If faulty, contact<br />

service.<br />

Cooling medium pump faulty. Replace pump and contact<br />

service as necessary.<br />

Plate heat exchanger iced<br />

up.<br />

No or not enough cooling<br />

medium in the tank.<br />

Contact service.<br />

Check cooling medium level<br />

and top up as necessary.<br />

F.13 Mains voltage too low. Auto 5 7 Fluctuations in mains voltage If temporary, no remedy is<br />

required.<br />

If error message persists,<br />

check the power supply.<br />

F.14 Mains voltage too high. Auto 5 7 Fluctuations in mains voltage If temporary, no remedy is<br />

required.<br />

If error message persists,<br />

check the power supply.<br />

F.15 Level switch (optional)<br />

has tripped.<br />

F.16 Condenser sensor<br />

Inlet/outlet the wrong<br />

way round.<br />

F.81 Temperature sensor<br />

broken/short circuit in<br />

temperature sensor B1.<br />

F.82 Temperature sensor<br />

broken/short circuit in<br />

temperature sensor B2.<br />

F.83 Temperature sensor<br />

broken/short circuit in<br />

temperature sensor B3.<br />

F.84 Temperature sensor<br />

broken/short circuit in<br />

temperature sensor B4.<br />

F.85 Temperature sensor<br />

broken/short circuit in<br />

temperature sensor B5.<br />

CN Lack of communication<br />

between the controller<br />

and the display.<br />

Tab. 3 Error codes<br />

Man 5 2 Cooling medium level too<br />

low.<br />

Man 5 8 Condenser sensor the wrong<br />

way round.<br />

Top up with cooling medium.<br />

Check the arrangement of<br />

sensors B3 and B4. See<br />

P+ID (flow chart)<br />

Auto 5 8 Temperature sensor faulty. Replace temperature sensor.<br />

Auto 5 8 Temperature sensor faulty. Replace temperature sensor.<br />

Auto 5 8 Temperature sensor faulty. Replace temperature sensor.<br />

Auto 5 8 Temperature sensor faulty. Replace temperature sensor.<br />

Auto 5 8 Temperature sensor faulty. Replace temperature sensor.<br />

Man - - Data cable defective,<br />

no contact.<br />

Check the connection,<br />

replace the data cable if<br />

necessary.<br />

Page 27 of 61<br />

EN


7.6 Alarm relay contacts<br />

The alarm relay settings of the connection clamp for<br />

the alarm relays are assigned as follows:<br />

Setting Meaning<br />

Both alarm relays remain closed<br />

0<br />

when a malfunction occurs<br />

Alarm relay 1 drops out when a<br />

1 malfunction occurs<br />

Alarm relay 2 drops out when a<br />

2<br />

malfunction occurs<br />

3 Both alarm relays drop out when a<br />

malfunction occurs<br />

4 Cooling off, both alarm relays remain<br />

closed when a malfunction<br />

occurs<br />

5 System off, alarm relay 1 drops out<br />

when a malfunction occurs<br />

6 Cooling off, alarm relay 2 drops out<br />

when a malfunction occurs<br />

7 Cooling off, both alarm relays drop<br />

out when a malfunction occurs<br />

8 Cooling off, alarm relay 1 drops out<br />

when a malfunction occurs<br />

Tab. 4 Alarm relay setting<br />

Key:<br />

Cooling off<br />

Compressor and fan OFF<br />

Pump ON<br />

System off Pump, compressor, fan OFF<br />

7 Operation<br />

7.7 PLC outputs<br />

The meanings of the settings for the PLC outputs<br />

are as follows:<br />

0 No PLC output turned on<br />

1 .. 8 The relevant circuits of the PLC output may<br />

be found in Tab. 3 Error codes.<br />

SPS 1<br />

SPS 8<br />

24V DC ext.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

CTS<br />

RTS<br />

RXD<br />

TXD<br />

NC<br />

GND<br />

7.8 Setting the digital real-time clock<br />

The micro controller box is fitted with an integral<br />

real-time clock. The current time can be set in menu<br />

P9 under "Time". It is also possible to switch between<br />

summer time and winter time. The clock is<br />

supplied with power by a lithium battery.<br />

Clock control can be switched on and off and parameterised<br />

separately for cooling (P10, "Switching<br />

times, compressor") and heating mode (P11,<br />

"Switching times, heater"). If clock control is deactivated<br />

(P10 or P11, "OFF"), control occurs independently<br />

of the time. If clock control is activated<br />

(P10 or P11, "ON"), control only operates within the<br />

preset time intervals.<br />

The time intervals may be set individually for each<br />

day of the week with a start time (hour/minute) and<br />

a stop time (hour/minute). Setting 6:00 to 18:00<br />

means that the unit is only operational from 6.00 am<br />

to 6.00 pm. With a setting 20:00 to 5:00, the unit will<br />

operate from 8.00 pm till midnight (24.00 pm) and<br />

then from 0.00 to 5.00 am the next morning.<br />

With clock control activated (P10 or P11, "ON"),<br />

after pressing the key, it is possible to set the day<br />

of the week using the and keys (1=Monday to<br />

7=Sunday). Press Esc to return to the parameter<br />

selection.<br />

The start and stop time can then be set one after the<br />

other in hh and mm.<br />

Page 28 of 61<br />

EN


8 Inspection and maintenance<br />

Proper, regular inspections and maintenance (once<br />

a year is recommended) and usage of original spare<br />

parts only are crucial for problem-free operation and<br />

a long service life of the recooling unit.<br />

We therefore recommend a maintenance contract.<br />

Maintenance:<br />

We offer a maintenance service.<br />

Our service contact:<br />

Telephone: +49 2772 505-1855<br />

Fax: +49 2772 505-1850<br />

E-mail: service@rittal.de<br />

Danger!<br />

Risk of electric shock at live connections!<br />

Prior to inspection and maintenance<br />

work, electrically isolate the recooling<br />

unit from the electrical supply.<br />

8 Inspection and maintenance<br />

Overview of inspection and maintenance tasks<br />

Assembly Task Interval<br />

Compressor No maintenance is<br />

necessary on the fully<br />

hermetic compressor.<br />

Cooling medium level Check for sufficient<br />

filling, top up if necessary.<br />

Filter mat (optional) Clean or replace filter<br />

mat.<br />

Cooling medium Check cooling medium<br />

circuit for soiling and<br />

any foreign bodies<br />

(chips and the like).<br />

Tank, components, and<br />

all connections (piping,<br />

valves and fittings,<br />

hoses) in the circuit for<br />

the equipment to be<br />

cooled<br />

Condenser (air-cooled<br />

recooling unit)<br />

Externally and visually<br />

check for leaks.<br />

Clean fins using compressed<br />

air, or with a<br />

brush.<br />

Cooling medium Replace cooling medium.<br />

Condenser fan (aircooled<br />

recooling unit)<br />

Condenser (watercooled<br />

recooling unit)<br />

1 week<br />

4 weeks<br />

4 weeks<br />

4 weeks<br />

2 months<br />

1 year<br />

Check for noise. 6 months<br />

Check for adequate<br />

flow rate.<br />

Refrigerant circuit Have refrigerant circuit<br />

checked by a specialist<br />

refrigeration company.<br />

Tab. 5 Inspection and maintenance tasks<br />

1 year<br />

1 year<br />

8.1 Maintaining the refrigerant circuit<br />

As a hermetically sealed system, the refrigerant<br />

circuit has been filled in the factory with the required<br />

amount of refrigerant, tested for leaks and subjected<br />

to a function test run.<br />

Maintenance tasks on the refrigerant circuit must<br />

only be undertaken by a specialist refrigeration<br />

company. We recommend a maintenance contract<br />

that includes an annual inspection of the refrigerant<br />

circuit (European regulation EC No. 842/2006 /<br />

fluorinated greenhouse gases).<br />

Page 29 of 61<br />

EN


8.2 Water quality<br />

In case of cooling of/with water + glycol or similar<br />

fluids in the open circuit, always observe the following<br />

points:<br />

Regularly clean solid residues (from any filters<br />

used),<br />

Algae and deposits, as well as<br />

Corrosion,<br />

can cause damage to the recooling unit. Residues<br />

will always impair the performance of the recooling<br />

unit. Without water treatment it is seldom possible to<br />

achieve satisfactory conditions. By means of regular<br />

monitoring of the quality of the cooling medium and<br />

cooling medium treatment, you must ensure that<br />

deposits and corrosion are avoided, even under<br />

extreme conditions.<br />

There are specific cooling medium requirements<br />

depending on the type of equipment being cooled. A<br />

suitable process must then be used to prepare<br />

and/or maintain the cooling medium to suit the level<br />

of contamination and the size and design of the<br />

recooling system. The most common types of contamination<br />

and most frequently used techniques to<br />

eliminate them in industrial cooling are:<br />

Mechanical contamination:<br />

Filtering of the cooling medium via mesh filter,<br />

gravel filter, cartridge filter, or pre-coated filter<br />

Excessive hardness:<br />

Softening of the cooling medium using ion exchange<br />

Moderate content of mechanical contaminants<br />

and hardeners:<br />

Addition of stabilisers and/or dispersing agents to<br />

the water<br />

Moderate content of chemical contaminants:<br />

Addition of passifiers and/or inhibitors to the cooling<br />

medium<br />

Biological contaminants, slime bacteria, and<br />

algae:<br />

Addition of biocides to the cooling medium<br />

Note!<br />

The cooling medium thickens due to<br />

evaporation. You can return the values<br />

to within the usual ranges by completely<br />

replacing the cooling medium. Only use<br />

distilled or de-ionised water in recooling<br />

units specified for such use (see chapter<br />

11).<br />

The manufacturer's guarantee and liability will be<br />

rendered void in cases of incorrect use and treatment<br />

of the recooling unit.<br />

To prevent problems in the coolant/heat transfer<br />

circuit (also on water-cooled units), it is imperative<br />

that the VEB Cooling Water Guidelines (VGB-R<br />

455 P) are observed (for source, see chapter 12).<br />

Portion of antifreeze in the cooling medium, see<br />

chapter 11.<br />

8 Inspection and maintenance<br />

The cooling medium and/or cold water must not<br />

cause any limescale deposits or loose debris.<br />

In other words, it should have a low level of hardness,<br />

particularly a low level of calcium hardness. In<br />

particular, the level of calcium hardness should not<br />

be too high when using the equipment for recirculated<br />

cooling. On the other hand, the cooling medium<br />

should not be so soft that it attacks the materials.<br />

When recooling the cooling medium, the salt<br />

content should not be allowed to increase excessively<br />

due to the evaporation of large quantities of<br />

water, since the electrical conductivity will increase<br />

as the concentration of dissolved substances rises,<br />

and the cooling medium will become more corrosive.<br />

For this reason, not only is it always necessary<br />

to add a corresponding quantity of fresh water, but<br />

also to remove part of the enriched cooling medium.<br />

Hydrological data<br />

The properties of the water used should not deviate<br />

from the hydrological data listed below.<br />

The local drinking water values are to be noted.<br />

Properties Value<br />

pH value (7) 7.5 – 8.5<br />

Elec. conductivity 200 – 1000 µS/cm<br />

Residue on<br />

< 500 mg/dm³<br />

evaporation<br />

Sedimentary<br />

< 3 mg/dm³<br />

substances<br />

Hardness 3 – 8°dH (for German-speaking<br />

region)<br />

Ca + Mg 0.5 – 2 mmol/l (for<br />

international region)<br />

Hydrogen carbonate 1 – 5 mmol/dm³<br />

(60 – 300 mg/dm³)<br />

Free CO2<br />

< 10 mg/dm³<br />

Sulphide < 0.01 mg/dm³<br />

Chloride < 50 mg/dm³<br />

Sulphate < 250 mg/dm³<br />

Nitrate < 25 mg/dm³<br />

Nitrite < 0.1 mg/m³<br />

COD < 7 mg/dm³<br />

NH4<br />

< 0.05 mg/dm³<br />

FE < 0.1 mg/dm³<br />

Mn < 0.1 mg/dm³<br />

Cu < 0.1 mg/dm³<br />

Tab. 6 Hydrological data<br />

Page 30 of 61<br />

EN


Note!<br />

To be 100% certain the water quality<br />

is appropriate, we recommend the<br />

usage of "<strong>Rittal</strong> Rifrost". This is a<br />

ready-to-use mixture that can be used<br />

straight away.<br />

Distilled or demineralised water may only be used in<br />

recooling units that have been specified for this<br />

purpose.<br />

<strong>Rittal</strong> recommends the use of "Rifrost" (<strong>Rittal</strong> readymix)<br />

or Antifrogen N by Clariant as a concentrate.<br />

See Tab. 7 <strong>Rittal</strong> Rifrost.<br />

Rifrost Model No. Quantity<br />

Outdoor 1:2 SK 3301.950<br />

SK 3301.955<br />

SK 3301.957<br />

Indoor 1:4 SK 3301.960<br />

SK 3301.965<br />

SK 3301.967<br />

Tab. 7 <strong>Rittal</strong> Rifrost<br />

Antifreeze<br />

Glycol + Water<br />

=<br />

Ready-mix (Rifrost)<br />

10 l<br />

25 l<br />

200 l<br />

10 l<br />

25 l<br />

200 l<br />

20 – 30% MAX 70 – 80% MAX<br />

Check the cooling medium circuit:<br />

Regularly check the level in the cooling medium<br />

tank.<br />

Regularly check the quality of the cooling medium.<br />

Measure the glycol content with a refractometer. If<br />

necessary, improve the quality as described above.<br />

If you have any questions about this, please contact<br />

our service department.<br />

Refractometer<br />

8 Inspection and maintenance<br />

Completely replace the cooling medium once a<br />

year to prevent any spore or algae formation.<br />

Types 3318.6xx and 3319.6xx:<br />

At the fill nozzle for the cooling medium, see (1) Fig.<br />

25.<br />

Types 3320.6xx and 3334.6xx:<br />

At the fill nozzle, see (3) Fig. 3.<br />

Rifrost<br />

Rifrost standard<br />

(20% glycol)<br />

Antifreeze: –10°C<br />

Rifrost Outdoor<br />

(30% glycol)<br />

Antifreeze: –20°C<br />

Note!<br />

A significant growth in fouling or<br />

germs may be the result if water is<br />

used on its own.<br />

Note!<br />

When glycol is used, the cooling<br />

performance may be reduced, depending<br />

on the glycol concentration.<br />

See the following table.<br />

Temp.<br />

Rifrost<br />

[°C]<br />

Loss of cooling performance<br />

compared<br />

with pure water [%]<br />

10 –6<br />

15 –6<br />

18 –6<br />

10 –13<br />

15 –13<br />

18 –13<br />

Note!<br />

Other types of antifreeze are possible<br />

in specific cases, however only in<br />

consultation with the manufacturer.<br />

Note!<br />

Condensation may occur in the system<br />

if the recooling unit is run at particular<br />

physical operating parameters.<br />

This can be reduced by employing<br />

appropriate insulation or a roomtemperature-controlled<br />

regulation<br />

system.<br />

Page 31 of 61<br />

EN


8.3 Cleaning the condenser<br />

Risk of electric shock at live connections!<br />

Prior to inspection and maintenance<br />

work, electrically isolate the recooling<br />

unit from the electrical supply.<br />

The entire condenser is covered in a dirt-repellent,<br />

easy-to-clean RiNano coating. In many applications,<br />

therefore, the use of filter media is unnecessary,<br />

particularly with dry dusts.<br />

To ensure the correct function of the recooling unit,<br />

the fins on the air-cooled condenser must be kept<br />

clean. Cleaning must be undertaken at regular intervals<br />

of at least once a year; the frequency of cleaning<br />

depends on the degree of soiling in the rooms<br />

where the unit is installed.<br />

Risk of injury due to sharp-edged condenser<br />

fins! Use gloves as personal<br />

protection equipment.<br />

The hot gas pipe inside the unit can<br />

reach a temperature of approx. 60°C.<br />

Wait approx. 10 min. after you have<br />

switched off the unit to allow the pipe to<br />

cool down.<br />

Fig. 30 Cleaning the condenser (shown here: 3320.6xx<br />

and 3334.6xx)<br />

Deactivate the unit by switching off the power supply<br />

to the higher level control and secure against<br />

switching back on.<br />

Remove the louvred grille (2) Fig. 30 on the front of<br />

the recooling unit.<br />

Caution!<br />

Risk of damage for the condenser fins<br />

due to powerful compressed air!<br />

Use the compressed air carefully to<br />

avoid damage.<br />

Clean the condenser (1) Fig. 30 with compressed<br />

air.<br />

8 Inspection and maintenance<br />

Ambient air containing oil:<br />

Ambient air containing oil in conjunction with dust<br />

will result in increased soiling of the condenser fins.<br />

Thorough cleaning with compressed air is not possible<br />

in this case.<br />

We recommend sending the unit in for cleaning or<br />

requesting service.<br />

8.4 Cleaning the filter mat (optional)<br />

For types 3318.6xx and 3319.6xx:<br />

Danger of injury due to rotating fan<br />

blades!<br />

Do not remove the louvred grille until<br />

after the condenser fan has come to a<br />

stop.<br />

Remove the louvred grille on the front of the recooling<br />

system by carefully pulling it off the housing.<br />

The louvred grilles are fastened onto the housing<br />

with plastic pins.<br />

Remove the filter mat from the louvred grilles.<br />

Replace the filter mats made of filter fleece. Clean<br />

the metal filter mats with a high-pressure cleaner.<br />

Place a new filter mat or the cleaned metal filter mat<br />

in the louvred grille and press it back onto the housing.<br />

Fortypes 3320.6xx and 3334.6xx:<br />

The louvred grilles are fastened onto the housing<br />

with plastic pins.<br />

Danger of injury due to rotating fan<br />

blades!<br />

Do not remove the louvred grille until<br />

after the condenser fan has come to a<br />

stop.<br />

Remove the upper louvred grille on the rear of the<br />

recooling unit by carefully pulling it off the housing.<br />

Pull the filter mat upwards out of the unit.<br />

Replace the filter mats made of filter fleece. Clean<br />

the metal filter mats with a high-pressure cleaner.<br />

Press the upper louvred grille back onto the housing.<br />

8.5 Draining the cooling medium tank<br />

Drain the cooling medium tank via the tank drain<br />

connection (see (7) Fig. 2 or (7) Fig. 4) either directly<br />

or using a hose into a container.<br />

When disposing of the cooling medium, observe the<br />

locally application regulations on water pollution.<br />

Page 32 of 61<br />

EN


9 Troubleshooting<br />

In operation, the recooling unit operates in a safe<br />

state. The recooling system maintains the cooling<br />

medium feed temperature at the set setpoint.<br />

Possible causes for deviation from the setpoint<br />

could be:<br />

Cooling demand too high, see chapter 11<br />

Ambient temperature too high, see chapter 11<br />

Failure to observe required distances, see chapter 5<br />

Soiled evaporator<br />

Soiled condenser<br />

Lack of refrigerant<br />

Level of cooling medium in tank too low (not with<br />

pressure-sealed units)<br />

Cooling medium temperature set too low, see chapter<br />

11<br />

Parameters set incorrectly<br />

Any malfunctions must only be rectified by suitably<br />

instructed, qualified personnel.<br />

For information on malfunction analysis, refer to<br />

Tab. 3 Error codes or contact our service department:<br />

Service contact:<br />

<strong>Rittal</strong> Global Service<br />

Auf dem Stützelberg<br />

35745 Herborn, Germany<br />

Telephone: +49 2772 505-1855<br />

Fax: +49 2772 505-1850<br />

E-mail: service@rittal.de<br />

9 Troubleshooting<br />

Page 33 of 61<br />

EN


10 Shutting down and disposal<br />

The recooling unit must only be shut down by<br />

authorised, qualified personnel. For this purpose the<br />

unit must be decommissioned.<br />

Electrically isolate the unit at the mains isolation<br />

device.<br />

10.1 Shutting down for an extended<br />

period<br />

If the recooling system will not be used for an extended<br />

period (more than 6 months) the cooling<br />

medium circuit must be drained to prevent the<br />

evaporation of water and to prevent a change in the<br />

water-glycol ratio in the cooling medium. If the glycol<br />

concentration increases, the pump seal may be<br />

irreparably damaged.<br />

Isolate the unit from the supply of power and secure<br />

it against switching back on.<br />

Disconnect the cooling medium circuit connections.<br />

Drain the cooling medium circuit, see chapter 8.<br />

For disposal of the cooling medium, observe the<br />

applicable regulations on water pollution, in Germany<br />

the Wasserhaushaltsgesetz (Federal Water<br />

Act).<br />

To recommission the recooling system, proceed as<br />

described in chapter 6. Make the same checks as<br />

described in that chapter.<br />

10.2 Shutting down and disposal<br />

Attention, risk for the environment!<br />

Intentional release of the refrigerant<br />

is strictly prohibited. Refrigerant<br />

must be disposed of properly.<br />

Disconnect the electrical connection and the cooling<br />

medium circuit connections.<br />

Drain the cooling medium circuit, see chapter 8.<br />

For disposal of the cooling medium, observe the<br />

applicable regulations on water pollution, in Germany<br />

the Wasserhaushaltsgesetz (Federal Water<br />

Act).<br />

Notify your supplier or our service department for<br />

proper disposal of the recooling unit.<br />

10 Shutting down and disposal<br />

Certificate in accordance with<br />

BGR 500 chap. 2.35 and DIN EN 378-2<br />

on the inspection of a refrigeration system<br />

Note!<br />

If a system is changed or taken out of<br />

operation for more than 2 years, it<br />

must be re-inspected and a new certificate<br />

issued. The system has been<br />

changed if the system has been<br />

opened and changed to a different<br />

refrigerant, a fixed system has been<br />

moved, an existing system expanded<br />

or modified or significant improvements<br />

made.<br />

Page 34 of 61<br />

EN


11 Technical specifications<br />

11 Technical specifications<br />

Description SK3318.600 SK3318.610 SK3319.600 SK3319.610<br />

Rated voltage 230 V / 1~ / PE 230 V / 1~ / PE 230 V / 1~ / PE 230 V / 1~ / PE<br />

Mains frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz<br />

Rated current 4.15/4.1 A 4.15/4.1 A 5.4/5.3 A 5.4/5.3 A<br />

Start-up current 9.6/12.0 A 9.6/12.0 A 11.9/14.9 A 11.9/14.9 A<br />

Pre-fuse 10 A 10 A 10 A 10 A<br />

Rated output 630/780 W 630/780 W 845/1050 W 845/1050 W<br />

Cooling output<br />

Tw = water inlet<br />

temperature<br />

Tu = ambient temperature<br />

960/1040 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

960/1070 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

1490/1660 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

1490/1660 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

Refrigerant quantity 0.975 kg 0.975 kg 0.975 kg 0.975 kg<br />

Max. permissible<br />

pressure PS<br />

HP 24 LP 11 bar HP 24 LP 11 bar HP 24 LP 11 bar HP 24 LP 11 bar<br />

Refrigerant R134a R134a R134a R134a<br />

Temperature range +15°C – +43°C +15°C – +43°C +15°C – +43°C +15°C – +43°C<br />

Achievable<br />

static pressure<br />

Cooling medium<br />

tank volume<br />

0.2 – 3 bar 0.2 – 3.5 bar 0.2 – 3 bar /<br />

0.2 – 4 bar<br />

– 2 l – 2 l<br />

0.2 – 3 bar /<br />

0.2 – 4 bar<br />

Noise level 62 dB(A) 62 dB(A) 62 dB(A) 62 dB(A)<br />

Protection category IP 44 IP 44 IP 44 IP 44<br />

Connections for<br />

cooling medium<br />

circuit<br />

2 x ½" internal<br />

thread<br />

2 x ½" internal<br />

thread<br />

2 x ½" internal<br />

thread<br />

Weight 48 kg 48 kg 51 kg 51 kg<br />

Tab. 8 Technical specifications for 3318.600/.610 and 3319.600/.610<br />

Antifreeze<br />

Proportion of<br />

antifreeze<br />

We recommend:<br />

Manufacturer <strong>Rittal</strong><br />

20 vol. % min.<br />

30 vol. % max.<br />

Type Rifrost<br />

Ready-to-use mixture<br />

(see table under Hydrological data)<br />

2 x ½" internal<br />

thread<br />

Page 35 of 61<br />

EN


11 Technical specifications<br />

Description SK3320.600 SK3334.600<br />

Rated voltage 400 V / 3~ / PE 460 V / 3~ / PE 400 V / 3~ / PE 460 V / 3~ / PE<br />

Mains frequency 50/60 Hz 60 Hz 50/60 Hz 60 Hz<br />

Rated current 3.8/4.6 A 3.9 A 4.9/5.9 A 5 A<br />

Start-up current 12.0/17.1 A 14.5 A 15.0/21.0 A 18 A<br />

Pre-fuse 10 A 10 A 10 A 10 A<br />

Rated output 1716/1953 W 1953 W 2001/2505 W 2505 W<br />

Cooling output<br />

Tw = water inlet temperature<br />

Tu = ambient temperature<br />

3000/3400 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

3400 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

4500/5400 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

5400 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

Refrigerant quantity 1.2 kg 1.2 kg 1.5 kg 1.5 kg<br />

Max. permissible<br />

pressure PS<br />

HP 24 LP 11 bar HP 24 LP 11 bar HP 24 LP 11 bar HP 24 LP 11 bar<br />

Refrigerant R134a R134a R134a R134a<br />

Temperature range +15°C – +43°C +15°C – +43°C +15°C – +43°C +15°C – +43°C<br />

Achievable<br />

static pressure<br />

Cooling medium<br />

tank volume<br />

1.45 – 3.2 bar /<br />

2.25 – 5.4 bar<br />

2.25 – 5.4 bar 1.45 – 3.2 bar /<br />

2.25 – 5.4 bar<br />

30 l 30 l 30 l 30 l<br />

2.25 – 5.4 bar<br />

Noise level 68 dB(A) 68 dB(A) 68 dB(A) 68 dB(A)<br />

Protection category –<br />

external circuit<br />

Connections for cooling<br />

medium circuit<br />

IP 44 IP 44 IP 44 IP 44<br />

2 x ½" internal<br />

thread<br />

2 x ½" internal<br />

thread<br />

2 x ½" internal<br />

thread<br />

Weight 88 kg 88 kg 94 kg 94 kg<br />

Tab. 9 Technical specifications for 3320.600 and 3334.600<br />

Antifreeze<br />

Proportion of<br />

antifreeze<br />

We recommend:<br />

Manufacturer <strong>Rittal</strong><br />

20 vol. % min.<br />

30 vol. % max.<br />

Type Rifrost<br />

Ready-to-use mixture<br />

(see table under Hydrological data)<br />

2 x ½" internal<br />

thread<br />

Page 36 of 61<br />

EN


Description SK3334.660 SK3334.660<br />

Rated voltage 400 V / 3~ / PE 460 V / 3~ / PE<br />

Mains frequency 50/60 Hz 60 Hz<br />

Rated current 8/9.7 A 8 A<br />

Start-up current 39.8/35.4 A 35.9 A<br />

Pre-fuse 16 A 16 A<br />

Rated output 4283/5140 W 5084 W<br />

Cooling output<br />

Tw = water inlet temperature<br />

Tu = ambient temperature<br />

6061/6625 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

11 Technical specifications<br />

6625 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

Refrigerant quantity 2.2 kg 2.2 kg<br />

Max. permissible pressure PS HP 24 LP 11 bar HP 24 LP 11 bar<br />

Refrigerant R134a R134a<br />

Temperature range +15°C – +43°C +15°C – +43°C<br />

Achievable static pressure 1.45 – 3.2 bar 2.25 – 5.4 bar<br />

Cooling medium<br />

tank volume<br />

30 l 30 l<br />

Noise level 69 dB(A) 69 dB(A)<br />

Protection category –<br />

external circuit<br />

Connections for cooling medium<br />

circuit<br />

IP 44 IP 44<br />

2 x ¾" internal thread 2 x ¾" internal thread<br />

Weight 125 kg 125 kg<br />

Tab. 10 Technical specifications for SK 3334.660<br />

Antifreeze<br />

Proportion of<br />

antifreeze<br />

We recommend:<br />

Manufacturer <strong>Rittal</strong><br />

20 vol. % min.<br />

30 vol. % max.<br />

Type Rifrost<br />

Ready-to-use mixture<br />

(see table under Hydrological data)<br />

Page 37 of 61<br />

EN


11 Technical specifications<br />

Description SK3360.100 SK3360.250 SK3360.470<br />

Rated voltage 400 V / 3~ / PE 400 V / 3~ / PE 400 V / 3~ / PE<br />

Mains frequency 50/60 Hz 50/60 Hz 50/60 Hz<br />

Rated current 2.7/3 A 3.7/3.8 A 4.6/5.2 A<br />

Start-up current 7.2/8 A 9/11 A 16.3/17.6 A<br />

Pre-fuse 10 10 10<br />

Rated output 700 W/760 W 1550W/2000 W 1980/2450 W<br />

Cooling output<br />

Tw = water inlet temperature<br />

Tu = ambient temperature<br />

1000/1100 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

2500/2800 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

Refrigerant quantity 0.5 kg 0.95 kg 3 kg<br />

4000/4500 W<br />

Tw = 18°C<br />

Tu = 32°C<br />

Max. permissible pressure PS HP 24 LP 11 bar HP 24 LP 11 bar HP 24 LP 11 bar<br />

Refrigerant R134a R134a R134a<br />

Temperature range<br />

Environment<br />

Temperature range<br />

Liquid medium<br />

Cooling medium<br />

tank volume<br />

+15°C – +43°C +15°C – +43°C +15°C – +43°C<br />

+10°C – +30°C +10°C – +30°C +10°C – +30°C<br />

5 l 10 l 15 l<br />

Noise level 68 dB(A) 68 dB(A) 68 dB(A)<br />

Protection category – external circuit IP 44 IP 44 IP 44<br />

Connections for cooling medium circuit Quick-release<br />

fastener<br />

Quick-release<br />

fastener<br />

Weight 57 kg 74 kg 98 kg<br />

Tab. 11 Technical specifications for SK 3360.100/.250/.470<br />

Antifreeze<br />

Proportion of<br />

antifreeze<br />

We recommend:<br />

Manufacturer <strong>Rittal</strong><br />

20 vol. % min.<br />

30 vol. % max.<br />

Type Rifrost<br />

Ready-to-use mixture<br />

(see table under Hydrological data)<br />

¾" internal thread<br />

Page 38 of 61<br />

EN


12 Manufacturer’s guarantee and customer service<br />

12 Manufacturer’s guarantee and<br />

customer service<br />

(applies from production date 01.01.2008)<br />

<strong>Rittal</strong> grants the customer, on proper usage (see<br />

operating instructions), a 24-month "<strong>Rittal</strong> manufacturer's<br />

guarantee" from the date of manufacture for<br />

the products from the enclosure climate control<br />

range, recooling systems, air/air and air/water heat<br />

exchangers, climate control doors and all items from<br />

the IT infrastructure program RimatriX5.<br />

If, during the guarantee period, within 24 months of<br />

manufacture, a malfunction occurs on the product<br />

that substantially adversely affects its functionality,<br />

<strong>Rittal</strong> will, within a reasonable period of time, rectify<br />

the malfunction by telephone service or, if necessary,<br />

by replacement, repair or other measures, at<br />

its discretion.<br />

Within the scope of its guarantee, <strong>Rittal</strong> will bear all<br />

costs connected with dispatching, deploying and<br />

accommodating its staff and with replacing or repairing<br />

any parts, provided the malfunction occurred<br />

during the proper usage of the products and provided<br />

the costs are not increased by the movement<br />

of the products to a place other than that where they<br />

were originally delivered. In addition, <strong>Rittal</strong> will bear<br />

the necessary costs for procuring and delivering the<br />

replacement parts to the place where the products<br />

were originally delivered.<br />

Any parts delivered for or in replacement will be new<br />

or in mint condition and in a fully functional state<br />

free of faults; the replaced parts will become <strong>Rittal</strong>'s<br />

property; the customer warrants that no rights of any<br />

third parties will obstruct that exchange and transfer<br />

of title.<br />

Prerequisites for claims under the guarantee are:<br />

The device concerned is unmistakably identifiable by<br />

its serial number.<br />

External factors, e.g. fire, vandalism, unauthorised<br />

changes, excessively high temperatures, etc., or normal<br />

wear and tear are excluded as causes.<br />

The devices have not been changed, except by authorised<br />

<strong>Rittal</strong> staff or <strong>Rittal</strong> partners.<br />

The devices have only been used appropriately in<br />

accordance with the documentation.<br />

Installation, operation, repair and maintenance are in<br />

accordance with the specifications provided by <strong>Rittal</strong>.<br />

Specifically, this means:<br />

Installation, set-up and assembly are in accordance<br />

with the operating and installation instructions<br />

and are undertaken by an appropriately<br />

qualified specialist.<br />

Any repair that becomes necessary in case of a<br />

claim against the guarantee is carried out only by<br />

a <strong>Rittal</strong> employee or <strong>Rittal</strong> partner.<br />

The device concerned is used exclusively in conjunction<br />

with compatible products.<br />

The damage has not been caused due to relocation by<br />

unauthorised personnel.<br />

Not included in the guarantee are:<br />

Measures to rectify malfunctions caused by operating<br />

errors, other improper handling, technical<br />

changes on the part of the customer or third parties<br />

or other effects for which <strong>Rittal</strong> is not responsible;<br />

The cost of replacement parts that are subjected<br />

to particular wear and tear, the cost of consumables<br />

and data carriers;<br />

Any repairs of accessories, changes, attachments<br />

or other fixtures and fittings;<br />

Any electrical work not included in the service<br />

products;<br />

Any repair work if the ambient conditions as per<br />

the documentation have not been observed.<br />

Any claims based on this guarantee are to be submitted<br />

to <strong>Rittal</strong> in writing within one month of the<br />

occurrence of the malfunction. Any further claims, in<br />

particular claims for damages, are not covered by<br />

the guarantee. The statutory liability for defects is<br />

not affected by the guarantee.<br />

Customer service address:<br />

RITTAL GmbH<br />

<strong>Rittal</strong> Global Service<br />

Auf dem Stützelberg<br />

35745 Herborn, Germany<br />

Telephone: +49 2772 505-1855<br />

Fax: +49 2772 505-1850<br />

E-mail: service@rittal.de<br />

Page 39 of 61<br />

EN


13 Appendix<br />

13 Appendix<br />

13.1 P+ID diagram 3318.600 and 3319.600<br />

Explanations of the abbreviations used may be found in the spare parts list for the relevant type.<br />

Page 40 of 61<br />

EN


13 Appendix<br />

13.2 P+ID diagram 3318.610 and 3319.610<br />

Explanations of the abbreviations used may be found in the spare parts list for the relevant type.<br />

Page 41 of 61<br />

EN


13 Appendix<br />

13.3 P+ID diagram 3320.600, 3334.600, 3334.660, 3360.100, 3360.250, 3360.470<br />

Explanations of the abbreviations used may be found in the spare parts list for the relevant type.<br />

Page 42 of 61<br />

EN


Abkürzungen P+ID-Schema<br />

Abbreviations P+ID diagram<br />

Abréviations schéma P+ID<br />

Abbreviazioni schema P+ID<br />

13 Appendix<br />

Abb. Deutsch English Français Italiano<br />

AQ Wasserstandrelais Water level relay Relais niveau d’eau Relè di livello d'acqua<br />

AS Durchflussanzeige Flow indicator Indicateur d’écoulement Asametro<br />

BC Verflüssiger Condenser Condenseur Condensatore<br />

BA Automatisches Bypassventil<br />

Automatic bypass valve By-pass automatique Valvola bypass automatico<br />

CA Anlaufkondensator Start capacitor Condensateur de démarrage<br />

Condensatore di spunto<br />

CO Verdichter Compressor Compresseur Compressore<br />

CR Kondensator Run capacitor Condensateur de marche Condensatore di marcia<br />

FAC Filtermatte für Verflüssiger Condenser air filter Filtre à air du condenseur Filtro aria condensatore<br />

FI Filtertrockner Filter drier Déshydrateur Filtro essiccatore<br />

FL Strömungswächter Flow switch Contrôleur de débit Flussostato<br />

HT Heizung Heater Résistance chauffante Riscaldamento<br />

JO Entlüftungsventil Air bleed valve Purge Valvola di spurgo dell'aria<br />

LE Elektrischer Niveauschalter<br />

Electric liquid level switch Flotteur électrique Interruttore elettrico di<br />

livello<br />

LI Niveauanzeige Level viewer Indicateur de niveau Livello visivo<br />

MN Manometer Gauge Manomètre Manometro<br />

PA Hochdruckwächter High pressure limiter Pressostat haute pression Pressostato di alta<br />

PB Unterdruckwächter Low pressure limiter Pressostat basse pression Pressostato di bassa<br />

PD Differentialdruckschalter Differential pressostat Pressostat différentiel Pressostato differenziale<br />

PHE Verdampfer Evaporator Evaporateur Evaporatore<br />

PHE Plattenwärmeaustauscher Plate heat exchanger Echangeur thermique à<br />

plaques<br />

PV Drehzahlregler für Ventilator<br />

Fan speed controller Régulateur de vitesse du<br />

ventilateur<br />

PW Pumpe Pump Pompe Pompa<br />

Scambiatore di calore a<br />

piastre<br />

Parzializzazione ventilatore<br />

Page 43 of 61<br />

EN


13 Appendix<br />

Abb. Deutsch English Français Italiano<br />

RA Automatische Füllung Automatic filling Remplissage automatique Riempimento automatico<br />

RC Ölsumpfheizung Crankcase heater Résistance chauffante<br />

carter<br />

Resistenza al carter<br />

RV Schauglas Sight glass Hublot Livello visivo<br />

RW Absperrventil für Wasser Shut-off valve for water Vanne d’arrêt d’eau Valvola d’arresto d’acqua<br />

SB Heißgas-Bypassventil Hot-gas bypass valve By-pass gaz chaud Valvola by-pass di gas<br />

caldo<br />

SE Temperaturfühler Temperature probe Sonde de température Sonda di temperatura<br />

SLW Magnetventil für Wasser Water solenoid valve Electrovanne eau Valvola solenoide d’acqua<br />

SLG Magnetventil für Kältemittel<br />

Hot gas solenoid valve Electrovanne gaz chaud Valvola solenoide gas<br />

caldo<br />

SV Tankentleerung Tank evacuation Vidange cuve Scarico vasca<br />

TA Frostschutzthermostat Antifreeze thermostat Thermostat antigel Termostato antigelo<br />

TP Tankbefüllung Tank filling Remplissage cuve Riempimento di vasca<br />

TS Thermostat Thermostat Thermostat Termostato<br />

VA Tank Tank Cuve Vasca<br />

VC Verflüssiger-Ventilator Condenser fan Ventilateur du condenseur Ventilatore condensatore<br />

VX Druckausgleichsbehälter<br />

Ausdehnungsgefäß<br />

Expansion tank Vase d’expansion Vasca equilibramento<br />

delle pressioni<br />

VNG Absperrventil für Wasser Shut-off valve for water Vanne d’arrêt d’eau Valvola d’arresto d’acqua<br />

VP Druckbehälter Pressure tank Cuve sous pression Vasca accumulo pressurizzata<br />

VR Füllventil Filling valve Vanne de remplissage Valvola di riempimento<br />

VSC Sicherheitsventil Safety valve Soupape de sécurité Valvola di sicurezza<br />

VT Expansionsventil Expansion valve Détenteur thermostatique Valvola termostatica<br />

VW Wasserventil Water valve Robinet d’eau Valvola d’acqua<br />

Page 44 of 61<br />

EN


13.4 Electrical circuit diagram for 3318.6xx and 3319.6xx<br />

13 Appendix<br />

Page 45 of 61<br />

EN


13 Appendix<br />

13.5 Electrical circuit diagram for 3320.600, 3334.600, 3360.100, 3360.250, 3360.470<br />

Page 46 of 61<br />

EN


13.6 Electrical circuit diagram for 3334.660<br />

13 Appendix<br />

Page 47 of 61<br />

EN


13.7 Spare parts lists<br />

Type SK 3318.600<br />

Description Manufacturer Type Spare part code Position in P+ID<br />

diagram<br />

Compressor DANFOSS SC10GH –BA CAA0001065 CO<br />

Expansion valve DANFOSS TDN 1-0.4 EBA0009346 VT<br />

Condenser fan EBM K4E250-AA04-11 VAA0001530 VC<br />

Pump SPECK Y-2951.0328 915984 PW<br />

Condenser RITTAL 223729 DISA1085CH-VN BC<br />

Filter dryer DANFOSS DML032S FDC0001257 FI<br />

Plate heat exchanger GEA Ga-M18-6-L1L1 PHA0002249 PHE<br />

Flow switch RITTAL VK308M0RITTA02 FAA0001171 FL<br />

Pressure-operated<br />

switch<br />

DANFOSS ACB4UB11W OAA0001013 PA<br />

Ball valve OVENTROP 1033314 247673 SV<br />

Expansion tank ZILMET 11B0000100 RWW0009253 VX<br />

Air bleed valve EURO CONTROL 3/8“ 245882 JO<br />

Safety valve OVENTROP 1087104 242271 VSC<br />

Micro-controller box RITTAL RITM230T00 901282 TS<br />

Display RITTAL RITCUSR0N1 315939 TS<br />

Sensor cable B1 RITTAL NTC100 TSS0005463 B1<br />

Sensor cable B2 RITTAL NTC100 TSS0005463 B2<br />

Sensor cable B3 RITTAL NTC100 TSS0005463 B3<br />

Sensor cable B4 RITTAL NTC100 TSS0005463 B4<br />

Sensor cable B5<br />

(optional)<br />

Data cable between<br />

display and microcontroller<br />

box<br />

Tab. 12 Spare parts for type SK 3318.600<br />

RITTAL NTC100 TSS0007399 B5<br />

RITTAL RITCCON151 TAC0007288 TS<br />

13 Appendix<br />

Page 48 of 61<br />

EN


Type SK 3318.610<br />

Description Manufacturer Type Spare part code Position in P+ID<br />

diagram<br />

Compressor DANFOSS SC10GH –AB CAA0001065 CO<br />

Expansion valve DANFOSS TDN 1-0.4 EBA0009346 VT<br />

Condenser fan EBM K4E250-AA04-11 VAA0001530 VC<br />

Pump SPECK Y-2951.0328 915984 PW<br />

Condenser RITTAL 223729 DISA1085CH-VN BC<br />

Filter dryer DANFOSS DML032S FDC0001257 FI<br />

Plate heat exchanger GEA Ga-M18-6-L1L1 PHA0002249 PHE<br />

Flow switch RITTAL VK308M0RITTA02 FAA0001171 FL<br />

Pressure-operated<br />

switch<br />

DANFOSS ACB4UB11W OAA0001013 PA<br />

Tank RITTAL PP tank DISA1984CL VA<br />

Micro-controller box RITTAL RITM230T00 901282 TS<br />

Display RITTAL RITCUSR0N1 315939 TS<br />

Sensor cable B1 RITTAL NTC10k TSZ0010320 B1<br />

Sensor cable B2 RITTAL NTC100 TSS0005463 B2<br />

Sensor cable B3 RITTAL NTC100 TSS0005463 B3<br />

Sensor cable B4 RITTAL NTC100 TSS0005463 B4<br />

Sensor cable B5<br />

(optional)<br />

Data cable between<br />

display and microcontroller<br />

box<br />

Tab. 13 Spare parts for type SK 3318.610<br />

RITTAL NTC100 TSS0007399 B5<br />

RITTAL RITCCON151 TAC0007288 TS<br />

13 Appendix<br />

Page 49 of 61<br />

EN


Type SK 3319.600<br />

Description Manufacturer Type Spare part code Position in P+ID<br />

diagram<br />

Compressor DANFOSS SC15GH –AB CAA0001089 CO<br />

Expansion valve DANFOSS TDN 1-0.6 EBA0009345 VT<br />

Condenser fan EBM K4E250-AA04-11 VAA0001530 VC<br />

Pump SPECK Y-2951.0328 915984 PW<br />

Condenser RITTAL 223729 DISA1085CH-VN BC<br />

Filter dryer DANFOSS DML032S FDC0001257 FI<br />

Plate heat exchanger GEA Ga-M18-14-L1G2 PHA0009275 PHE<br />

Flow switch RITTAL VK308M0RITTA02 FAA0001171 FL<br />

Pressure-operated<br />

switch<br />

DANFOSS ACB4UB11W OAA0001013 PA<br />

Ball valve OVENTROP 1033314 247673 SV<br />

Expansion tank ZILMET 11B0000100 RWW0009253 VX<br />

Air bleed valve EURO CONTROL 3/8“ 245882 JO<br />

Safety valve OVENTROP 1087104 242271 VSC<br />

Micro-controller box RITTAL RITM230T00 901282 TS<br />

Display RITTAL RITCUSR0N1 315939 TS<br />

Sensor cable B1 RITTAL NTC100 TSS0005463 B1<br />

Sensor cable B2 RITTAL NTC100 TSS0005463 B2<br />

Sensor cable B3 RITTAL NTC100 TSS0005463 B3<br />

Sensor cable B4 RITTAL NTC100 TSS0005463 B4<br />

Sensor cable B5<br />

(optional)<br />

Data cable between<br />

display and microcontroller<br />

box<br />

Tab. 14 Spare parts for type SK 3319.600<br />

RITTAL NTC100 TSS0007399 B5<br />

RITTAL RITCCON151 TAC0007288 TS<br />

13 Appendix<br />

Page 50 of 61<br />

EN


Type SK 3319.610<br />

Description Manufacturer Type Spare part code Position in P+ID<br />

diagram<br />

Compressor DANFOSS SC15GH –AB CAA0001089 CO<br />

Expansion valve DANFOSS TDN 1-0.6 EBA0009345 VT<br />

Condenser fan EBM K4E250-AA04-11 VAA0001530 VC<br />

Pump SPECK Y-2951.0328 915984 PW<br />

Condenser RITTAL 223729 DISA1085CH-VN BC<br />

Filter dryer DANFOSS DML032S FDC0001257 FI<br />

Plate heat exchanger GEA Ga-M18-14-L1LG2 PHA0009275 PHE<br />

Flow switch RITTAL VK308M0RITTA02 FAA0001171 FL<br />

Pressure-operated<br />

switch<br />

DANFOSS ACB4UB11W OAA0001013 PA<br />

Tank RITTAL PP tank DISA1984CL VA<br />

Micro-controller box RITTAL RITM230T00 901282 TS<br />

Display RITTAL RITCUSR0N1 315939 TS<br />

Sensor cable B1 RITTAL NTC10k TSZ0010320 B1<br />

Sensor cable B2 RITTAL NTC100 TSS0005463 B2<br />

Sensor cable B3 RITTAL NTC100 TSS0005463 B3<br />

Sensor cable B4 RITTAL NTC100 TSS0005463 B4<br />

Sensor cable B5<br />

(optional)<br />

Data cable between<br />

display and microcontroller<br />

box<br />

Tab. 15 Spare parts for type SK 3319.610<br />

RITTAL NTC100 TSS0007399 B5<br />

RITTAL RITCCON151 TAC0007288 TS<br />

13 Appendix<br />

Page 51 of 61<br />

EN


Type SK 3320.600<br />

Description Manufacturer Type Spare part code Position in P+ID<br />

diagram<br />

Compressor UN.HERMETIQUE Em NJ6226ZX-M CAF0001054 CO<br />

Expansion valve DANFOSS TDEN 1-09 EBA00009348 VT<br />

Condenser fan EBM A2D250-AI14-09 VAA0009716 VC<br />

Pump LOWARA 2HM76T/A+MP 907474 PW<br />

Condenser RITTAL DISA12168CH-VN DISA112168CH-VN BC<br />

Filter dryer KMP DML 083S FDC0001258 FI<br />

Plate heat exchanger GEA Ga-M18-14-L1G2 PHA0009275 PHE<br />

Flow switch RITTAL VK315M0RITTA03 FAA0001172 FL<br />

Pressure-operated<br />

switch<br />

DANFOSS ACB4UB10W OAA0001014 PA<br />

Tank RITTAL PP tank DISA13059CA VA<br />

Ball valve OVENTROP 1033314 247673 SV<br />

Micro-controller box RITTAL RITM400000 911535 TS<br />

Display RITTAL RITCUSR0N1 315939 TS<br />

Sensor cable B1 RITTAL NTC100 915898 B1<br />

Sensor cable B2 RITTAL NTC100 TSS0005463 B2<br />

Sensor cable B3 RITTAL NTC100 TSS0005463 B3<br />

Sensor cable B4 RITTAL NTC100 TSS0005463 B4<br />

Sensor cable B5<br />

(optional)<br />

Data cable between<br />

display and microcontroller<br />

box<br />

Tab. 16 Spare parts for type SK 3320.600<br />

RITTAL NTC100 TSS0007399 B5<br />

RITTAL RITCCON151 TAC0007288 TS<br />

13 Appendix<br />

Page 52 of 61<br />

EN


Type SK 3334.600<br />

Description Manufacturer Type Spare part code Position in P+ID<br />

diagram<br />

Compressor DANFOSS MTZ28JE4 CAA0001140 CO<br />

Expansion valve DANFOSS TDEN 1-1.1 EBA0009344 VT<br />

Condenser fan EBM A2D250-AI14-09 VAH0009716 VC<br />

Pump LOWARA 2HM76T/A+MP 907474 PW<br />

Condenser RITTAL DISA12168CH-VN DISA112168CH-VN BC<br />

Filter dryer KMP DML 083S FDC0001258 FI<br />

Plate heat exchanger GEA Ga-M18-14-L1G2 PHA0009275 PHE<br />

Flow switch RITTAL VK315MORITTA03 FAA0001172 FL<br />

Pressure-operated<br />

switch<br />

DANFOSS ACB4UB10W OAA0001014 PA<br />

Tank RITTAL PP tank DISA13059CA VA<br />

Ball valve OVENTROP 1033314 247673 SV<br />

Micro-controller box RITTAL RITM400000 911535 TS<br />

Display RITTAL RITCUSR0N1 315939 TS<br />

Sensor cable B1 RITTAL NTC100 915898 B1<br />

Sensor cable B2 RITTAL NTC100 TSS0005463 B2<br />

Sensor cable B3 RITTAL NTC100 TSS0005463 B3<br />

Sensor cable B4 RITTAL NTC100 TSS0005463 B4<br />

Sensor cable B5<br />

(optional)<br />

Data cable between<br />

display and microcontroller<br />

box<br />

Tab. 17 Spare parts for type SK 3334.600<br />

RITTAL NTC100 TSS0007399 B5<br />

RITTAL RITCCON151 TAC0007288 TS<br />

13 Appendix<br />

Page 53 of 61<br />

EN


Type SK 3334.660<br />

Description Manufacturer Type Spare part code Position in P+ID<br />

diagram<br />

Compressor DANFOSS MTZ40JH4A CAA0001113 CO<br />

Expansion valve DANFOSS TX3-M35 R134a EBA0001243 VT<br />

Condenser fan EBM A2D350-AP08- VAA0009980 VC<br />

Pump LOWARA 2HM76T/A+MP 907474 PW<br />

Condenser RITTAL<br />

2522C0 242 21 420 4<br />

A10S<br />

915799 BC<br />

Filter dryer KMP DML 083S 10MM FDC0001258 FI<br />

Plate heat exchanger GEA M18-30-L1G2 PHA0002248 PHE<br />

Flow switch RITTAL VK315MORITTA03 FAA0001172 FL<br />

Pressure-operated<br />

switch<br />

DANFOSS ACB4UB11W OAA0001013 PA<br />

Tank RITTAL PP tank DISA13059CA VA<br />

Ball valve OVENTROP 2“ M/M COD.10333 247673 SV<br />

Micro-controller box RITTAL RITM400000 911535 TS<br />

Display RITTAL RITCUSR0N1 315939 TS<br />

Sensor cable B1 RITTAL NTC100 915898 B1<br />

Sensor cable B2 RITTAL NTC100 TSS5000463 B2<br />

Sensor cable B3 RITTAL NTC100 TSS0005463 B3<br />

Sensor cable B4 RITTAL NTC100 TSS0005463 B4<br />

Sensor cable B5<br />

(optional)<br />

Data cable between<br />

display and microcontroller<br />

box<br />

Tab. 18 Spare parts for type SK 3334.660<br />

RITTAL NTC100 TSS0007399 B5<br />

RITTAL RITCCON151 TAC0007288 TS<br />

13 Appendix<br />

Page 54 of 61<br />

EN


Type SK 3360.100<br />

Description Manufacturer Type Spare part code Position in P+ID<br />

diagram<br />

Compressor TECUMSEH<br />

TRK5450Y<br />

6475020500<br />

314114 CO<br />

Expansion valve DANFOSS 068N1906 EBA0009347 VT<br />

Condenser fan EBM R2D225-AT26-15 VBA0009818 VC<br />

Pump Speck Sk T-401/200 M3685 PPI0009820 PW<br />

Condenser RITTAL Condenser coil<br />

DISA13095CH-<br />

VN<br />

Filter dryer KMP DML 032S FDC0001257 FI<br />

Plate heat exchanger GEA B8TH*10/1P-SC-S PHA0002210 PHE<br />

Flow switch RITTAL VK315M0RITTA14 FAA0009819 FL<br />

Pressure-operated switch DANFOSS<br />

ACB-4UB08W -<br />

061F8189<br />

BC<br />

OAC0009823 PA<br />

Tank RITTAL PP tank DISA13089CA VA<br />

Ball valve OVENTROP VALVOLA A SFERA 307010 SV<br />

Micro-controller box RITTAL RITM400000 911535 TS<br />

Display RITTAL RITCUSR0N1 315939 TS<br />

Sensor cable B1 RITTAL NTC100 304913 B1<br />

Sensor cable B2 RITTAL NTC100 TSZ0010833 B2<br />

Sensor cable B3 RITTAL NTC100 TSZ0010834 B3<br />

Sensor cable B4 RITTAL NTC100 TSZ0010832 B4<br />

Sensor cable B5<br />

(optional)<br />

Data cable between display<br />

and micro-controller box<br />

Tab. 19 Spare parts for type SK 3360.100<br />

RITTAL NTC100 TSS0007399 B5<br />

RITTAL 258218 TAC0007288 TS<br />

13 Appendix<br />

Page 55 of 61<br />

EN


Type SK 3360.250<br />

Description Manufacturer Type Spare part code Position in P+ID<br />

diagram<br />

Compressor MANEUROP TRK5512Y CEE0009824 CO<br />

Expansion valve DANFOSS 068N1901 EBA0009344 VT<br />

Condenser fan EBM R2D225-AV02-18 VBA0009989 VC<br />

Pump Speck<br />

Sk T-401/200<br />

M3685<br />

PPI0009820 PW<br />

Condenser RITTAL Condenser coil DISA13100CH-VN BC<br />

Filter dryer KMP DML 053S FDC0009826 FI<br />

Plate heat exchanger GEA M18-14-L1G2 PHA0009275 PHE<br />

Flow switch RITTAL VK315M0RITTA14 FAA0009819 FL<br />

Pressure-operated switch DANFOSS<br />

ACB-4UB13W -<br />

061F8190<br />

OAC0009825 PA<br />

Tank RITTAL PP tank DISA13098CA VA<br />

Level display of refrigerant ELESA HCX127-INOX LCB0001218 LI<br />

Micro-controller box RITTAL RITM400000 911535 TS<br />

Display RITTAL RITCUSR0N1 315939 TS<br />

Sensor cable B1 RITTAL NTC100 304913 B1<br />

Sensor cable B2 RITTAL NTC100 TSZ0010833 B2<br />

Sensor cable B3 RITTAL NTC100 TSZ0010834 B3<br />

Sensor cable B4 RITTAL NTC100 TSZ0010832 B4<br />

Sensor cable B5 (optional) RITTAL NTC100 TSS0007399 B5<br />

Data cable between display<br />

and micro-controller box<br />

Tab. 20 Spare parts for type SK 3360.250<br />

RITTAL 258218 TAC0007288 TS<br />

13 Appendix<br />

Page 56 of 61<br />

EN


Type SK 3360.470<br />

Description Manufacturer Type Spare part code Position in P+ID<br />

diagram<br />

Compressor DANFOSS MTZ22JC4 CAA0001121 CO<br />

Expansion valve DANFOSS 068N1901 EBA0009344 VT<br />

Condenser fan EBM R4D330-AA08-12 VBA0009829 VC<br />

Pump Lowara 2HM76T/A+MP 907474 PW<br />

Condenser RITTAL Condenser coil DISA13299CH-VN BC<br />

Filter dryer KMP DMC 20325S FDC0012071 FI<br />

Plate heat exchanger GEA M18-24-L1G2 PHA0009274 PHE<br />

Flow switch RITTAL VK315M0RITTA03 FAA0001172 FL<br />

Pressure-operated<br />

switch<br />

DANFOSS<br />

ACB-4UB13W -<br />

061F8190<br />

OAC0009825 PA<br />

Tank RITTAL PP tank DISA13080CA VA<br />

Level display of<br />

refrigerant<br />

ELESA HCX127-INOX LCB0001218 LI<br />

Micro-controller box RITTAL RITM400000 911535 TS<br />

Display RITTAL RITCUSR0N1 315939 TS<br />

Sensor cable B1 RITTAL NTC100 304913 B1<br />

Sensor cable B2 RITTAL NTC100 TSZ0010833 B2<br />

Sensor cable B3 RITTAL NTC100 TSZ0010834 B3<br />

Sensor cable B4 RITTAL NTC100 TSZ0010832 B4<br />

Sensor cable B5<br />

(optional)<br />

Data cable between<br />

display and microcontroller<br />

box<br />

Tab. 21 Spare parts for type SK 3360.470<br />

RITTAL NTC100 TSS0007399 B5<br />

RITTAL 258218 TAC0007288 TS<br />

13 Appendix<br />

Page 57 of 61<br />

EN


13.8 Accessories<br />

Overflow valve<br />

Pressostat for use in the water cycle between the recooling system and the air/water heat exchanger.<br />

It prevents an increase in pump pressure in the recooling system against the closed<br />

magnetic valve of the air/water heat exchanger outside of the cooling cycle.<br />

Material: Brass. Setting range: 2 – 12 bar. Presetting: 3 bar<br />

Version Packs of Model No. SK<br />

1/2˝ bypass valve 1 3301.900<br />

3/4˝ bypass valve 1 3301.910<br />

1˝ bypass valve 1 3301.920<br />

13 Appendix<br />

Flow regulator valve<br />

For use with air/water heat exchangers, especially if more than one heat exchanger (n > 1) is<br />

used in the water cooling circuit. The correctly set valve then ensures the same quantity of cooling<br />

medium for all equipment. The valve is used for hydraulic balancing.<br />

Material: Brass. Setting range: 3 – 12 l/min<br />

Version Packs of Model No. SK<br />

3/4˝ x 1/2˝<br />

for volumetric flow control<br />

3/4˝ x 3/4˝<br />

for volumetric flow control<br />

1 3301.930<br />

1 3301.940<br />

Metal filter<br />

Particularly when chiller units are used in dusty and oil-laden environments, it is advisable to use<br />

washable metal filters. If air or steam condenses on the metal surfaces, any particles that may be<br />

present will adhere to the metal and are easily washed out with water or grease-dissolving detergents.<br />

Chiller Packs of Model No. SK<br />

SK 3318.600-609 / SK 3318.610-619/<br />

SK 3319.600-609 / SK 3319.610-619<br />

1 3286.510<br />

SK 3320.600-609 / SK 3334.600-609 1 3286.520<br />

SK 3334.660-669 1 2 x 3286.510<br />

SK 3360.100-109 / SK3360.250-259/<br />

SK 3360.470-479<br />

1 3286.410<br />

Cooling medium for chillers (ready mix)<br />

Chiller systems are only suitable for the cooling of a water/glycol mixture. As well as protecting<br />

against frost, this cooling medium also serves to inhibit bacterial growth and provide optimum<br />

corrosion protection.<br />

Supply includes: 10 l canister, 25 l canister or 200 l barrel.<br />

Antifreeze/<br />

water mixture<br />

1 : 4<br />

Container Model No. SK<br />

10 l 3301.960<br />

25 l 3301.965<br />

200 l<br />

3301.967<br />

(Delivery times on request)<br />

Page 58 of 61<br />

EN


13.9 EC declaration of conformity<br />

Hiermit erklären wir / We,<br />

EG-Konformitätserklärung<br />

DGRL 97/23/EG Anhang VII<br />

EC Declaration of Conformity<br />

PED 97/23/EC Annex VII<br />

Reg.-Nr.: 3 485 003 - 8<br />

<strong>Rittal</strong> GmbH & Co. KG, Auf dem Stützelberg, D-35745 Herborn<br />

dass die Baugruppe / hereby declare that the assembly:<br />

SK3318.xxx SK3319.xxx SK3320.xxx SK3334.xxx SK3360.xxx<br />

13 Appendix<br />

Beschreibung der Baugruppe siehe Anlage 1 zur Konformitätserklärung / Description of the assembly see Annex 1 to<br />

this declaration<br />

folgender Richtlinie entspricht / complies with the following directives:<br />

Druckgeräterichtlinie 97/23/EG / Pressure equipment directive 97/23/EC<br />

Angewandtes Konformitätsverfahren / Applied conformity assessment procedure:<br />

Category I + II Module D1<br />

Benannte Stelle nach Anhang IV / Notified Body acc. to Annex IV:<br />

Systems GmbH & Co. KG<br />

Langemarckstrasse 20<br />

45141 Essen<br />

Andere angewandte Richtlinien / Other applied directives:<br />

Maschinenrichtlinie 2006/42/EG / Machinery Directive 2006/42/EC<br />

Anhang / Annex II A<br />

Anhang / Annex II B 1)<br />

Niederspannungsrichtlinie / Low Voltage Directive 2006/95/EC<br />

Richtlinie Elektromagnetische Verträglichkeit / Directive Electromagnetic Compatibility 2004/108/EC<br />

1)<br />

0045<br />

D1-Cert: 07 202 1403 Z 1091 / 8 / D / 0078<br />

Die Inbetriebnahme ist so lange untersagt bis festgestellt wurde, dass die Maschine, in die diese Maschine eingebaut werden<br />

soll, den Bestimmungen der Richtlinie entspricht!<br />

The machinery must not be put into service until the machinery into which it is to be incorporated has been declared in conformity<br />

with the provisions of the Directive!<br />

Page 59 of 61<br />

EN


Angewandte harmonisierte Normen / Applied harmonised standards:<br />

13 Appendix<br />

EN 378-1 bis / till -4, Kälteanlagen und Wärmepumpen (Refrigerating systems and heat pumps)<br />

EN ISO 12100-1 + -2, Sicherheit von Maschinen (Safety of machinery)<br />

EN ISO 13857, Sicherheitsabstände gegen das Erreichen von Gefährdungsbereichen mit den oberen<br />

und unteren Gliedmaßen (Safety distances to prevent hazard zones being reached by upper<br />

and lower limbs)<br />

EN 60204-1, Elektrische Ausrüstung von Maschinen (Electrical equipment of machinery)<br />

EN 61000-6-2, Elektromagnetische Verträglichkeit (Electromagnetic compatibility)<br />

EN 61000-6-4 Elektromagnetische Verträglichkeit (Electromagnetic compatibility)<br />

Angewandte nationale technische Spezifikationen, insbesondere / Applied national technical specifications in particular:<br />

- keine / none -<br />

Bei einer nicht mit uns abgestimmten Änderung der Maschine verliert diese EG-Konformitätserklärung ihre<br />

Gültigkeit.<br />

This EC declaration of conformity shall become null and void when the assembly is subjected to any modification<br />

that has not met with our approval.<br />

___________________________<br />

Valeggio sul Mincio, 10.07.2010 General Manager<br />

Page 60 of 61<br />

EN


<strong>Rittal</strong> GmbH & Co. KG · Postfach 1662 · D-35726 Herborn<br />

Telefon +49(0)2772 505-0 · Telefax +49(0)2772 505-2319 · eMail: info@rittal.de · www.rittal.de<br />

Rev. 05 / 04-2011<br />

Page 61 of 61

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