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Material Flow Tracking with Lab Report
P R O C E S S F L O W
guaranteeing the acceptable quality level for the bending strength,
was reached. The result of this fine-tuning adjustment: At a
guaranteed consistent quality, material savings of more than 2.5%
were reached during ongoing production.
Another advantage: At a consistent quality level Prod-IQ.quality was
easily able to achieve lighter boards and a reduction in the use of
the bonding agent.
Condition-based servicing:
Maintenance whenever required
The modules of Prod-IQ.maintenance focus on preventive maintenance
and servicing jobs on production machines and plants.
They concentrate on the essential and carry out the necessary maintenance
tasks. The advantage: By integrating Prod-IQ.maintenance
into the production process, a cost efficient, condition-based
maintenance strategy is put into action.
Time Value
Bending Modulus of Ruptures – –
Internal Bond 12:00:00 0.43 N/mm 2
Lab Cut 10:00:00
Thickness 9:59:55 19.44 mm
spec. Pressure Frame 38 Center 9:59:38 50.19 bar
Temperature Heating Zone 5 9:59:30 195.60 °C
– – –
Temperature Heating Zone 1 9:58:27 227.30 °C
Pressure Prepress Entrance 9:57:31 128.20 bar
Weight/Unit Former 9:57:17 27.90 kg/m 2
Moisture Core Layer 9:56:26 6.30%
Glue Factor Core Layer 9:53:19 8.60%
– – –
Temperature Dryer Outlet 7:45:00 170.90 °C
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SIEMPELKAMP | MACHINERY AND PLANTS
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Customers save a lot of time because the Siempelkamp system
provides pre-configured maintenance and service documents. The
Prod-IQ.maintenance system notifies the user when maintenance is
necessary and which procedure is to be carried out and also
specifies which actions to take. With Prod-IQ.maintenance plant
downtimes are reduced because maintenance is no longer just
carried out after a disaster has taken place. Costly production
downtimes and the time and energy it takes to start up a plant after
a shutdown can thus be avoided.
An example: Heightened power inputs from drive motors for saw
blades, chippers or flakers oftentimes are a sign for progressed
wear. Once threshold levels are reached it is better to replace knives
or saw blades than to continue producing with increased energy
use. This is where a condition-based maintenance system, which is
connected to the production process, comes into play. It monitors
the adjustable threshold values and reports when certain actions are
required.