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The printing and packaging industry, as<br />
one example, is acquiring parts with a<br />
lighter weight and a smaller size when<br />
compared to the classic foundry products.<br />
The market is making specific demands:<br />
“Demands on the folding carton market<br />
are getting tougher all the time. Competition<br />
is intensifying, runs are getting<br />
shorter, and cost pressure is increasing.<br />
Customers are looking for ever quicker and<br />
better results at ever lower prices. They also<br />
expect a higher level of customization.<br />
Innovative carton designs aimed at specific<br />
target groups are being increasingly used to<br />
make products stand out at the point of<br />
sale,” Stefan Mettler, Managing Director of<br />
<strong>Siempelkamp</strong> Foundry, describes.<br />
For companies that are involved in the<br />
production of specific machines the consequences<br />
are: “Producing packaging for<br />
the cosmetics, pharmaceutical and food<br />
industries often means handling end<br />
products which are elaborately designed<br />
folding cartons. This puts very high<br />
demands on materials, tools and the<br />
machinery.”<br />
Packaging is more than just a<br />
protective shell<br />
<strong>Siempelkamp</strong> castings are, for example,<br />
used in die-cutting machines that produce<br />
cosmetics packaging. The castings for these<br />
machines have piece weights ranging from<br />
SIEMPELKAMP | FOUNDRY<br />
By Jean-Louis Durand<br />
State-of-the-art for large as well as small products:<br />
Quality castings from <strong>Siempelkamp</strong><br />
Foundry for the printing and<br />
packaging industry<br />
<strong>Siempelkamp</strong> Foundry is a leader in<br />
the production of heavy and large<br />
castings. The company holds several<br />
world records for heavy castings made<br />
of nodular cast iron. The casting of the<br />
CASTOR ® nuclear waste containers is<br />
another example for the company’s<br />
high quality standards. The Siempel-<br />
kamp Foundry is not only trend-setting<br />
with its large-scale castings, smaller<br />
castings are also up and coming.<br />
2,500 to 10,000 kg (2.8 to 11 US tons),<br />
and their dimension is close to 2,500 mm<br />
(length) x 1,500 mm (width) x 1,000 mm<br />
(height) (8 ft x 5 ft x 3 ft).<br />
On die-cutting machines board sheets<br />
are separated and transported to cutting<br />
stations which will outline the packaging<br />
units and then transfer them to glue<br />
stations. The light board sheets arrive at<br />
the different machine stations with high<br />
speeds – without any incidents and, first<br />
and foremost, without any damages to the<br />
appearance of the high-quality product.<br />
The demands on smoothly operating technology<br />
are high because, due to the high<br />
operating speeds, the human eye cannot