Layered Process Audits (LPA) - Chrysler

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The Chrysler Kokomo Transmission Plant LPA Success Story LPA has achieved significant gains in FTC using LPA. FTC in the high 90% Rework now minimal Improvements correlate with LPA deployment Number of LPA Checks Per Week Repair Inventory vs FTC vs LPA Repair Inventory FTC 540 0 LPA 180 180 18-02 21-02 24-02 27-02 30-02 33-02 36-02 39-02 42-02 45-02 48-02 51-02 1-03 4-03 7-03 10-03 13-03 16-03 19-03 22-03 25-03 28-03 31-03 34-03 37-03 40-03 43-03 46-03 49-03 52-03 Weekly It worked for us, it can work for you and your Suppliers! KTP Now conducting 6700 Process Layered Audit 100 95 90 85 80 75 70 65 60 55 %FTC 20
LPA Benefits Proven Successful Internally Expanding Collaboration to our Supply base Not asking Suppliers to do something we are not Low investment – significant quality return 21
Page 1 and 2: Layered Process Audit (LPA) 1
Page 3 and 4: • Knowledge Objectives Be able to
Page 5 and 6: 1. Layered Process Audits are: a. A
Page 7 and 8: 7. Which of the following is not a
Page 9 and 10: DFMEA LPA PRODUCTION DEMONSTRATION
Page 11 and 12: Supplier Interface - LPA is Chrysle
Page 13 and 14: LPA Definitions and Requirements Wh
Page 15 and 16: LPA Definitions and Requirements Th
Page 17 and 18: LPA Definitions and Requirements Wh
Page 19: LPA Benefits Reduces Improves Facil
Page 23 and 24: Form LPA Team LPA Plan Form a Team
Page 25 and 26: LPA Plan Supplier’s Supplier s re
Page 27 and 28: Example: LPA Plan 27
Page 29 and 30: 2. . Developing LPA Check Sheet Th
Page 31 and 32: 2. . Developing LPA Check Sheet Typ
Page 33 and 34: 2. . Developing LPA Check Sheet How
Page 35 and 36: Making Questions Specific (Example
Page 37 and 38: 2. Developing LPA Check Sheet Make
Page 39 and 40: 3. LPA Implementation LPA Implement
Page 41 and 42: LPA Structure & Frequency Plant Man
Page 43 and 44: Train Auditors Training of Employee
Page 45 and 46: Corrective Actions shall be documen
Page 47 and 48: LPAs used as a training tool - new
Page 49 and 50: Example: 4. Monitor & Adjust Plan 4
Page 51 and 52: Manufacturing Location Summary cato
Page 53 and 54: 5. Summary The LPA is an audit of
Page 55 and 56: Start Up / Shut Down Layered Proces
Page 57 and 58: Start Up / Shut Down Layered Proces
Page 59 and 60: Date:______________Project #_______
Page 61 and 62: Date:______________Project #_______
Page 63 and 64: • SHIFT DOWN / START OF PRODUCTIO
Page 65 and 66: 1. Layered Process Audits are: a. A
Page 67: 7. Which of the following is not a

Layered Process Audits (LPA) - Chrysler

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