Layered Process Audits (LPA) - Chrysler

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LPA Structure & Frequency Process Control Audit Once per shift done by group leaders or supervisors Management performs audits weekly Divide manufacturing areas and rotate so all areas are audited Error & Mistake Proofing Verification Audit Once per shift, at the start of each shift, done by Maintenance, Set-up or Quality Auditor Minimum frequency requirements shall be met. Any scheduled audit must be performed to maintain discipline and improve quality. 40
LPA Structure & Frequency Plant Manager 1 X Week Area Management 2 X Week Production Supervisor 1 X Shift • Encourages Management Involvement • Encourages Operator Feedback • Establishes Accountability 41
Page 1 and 2: Layered Process Audit (LPA) 1
Page 3 and 4: • Knowledge Objectives Be able to
Page 5 and 6: 1. Layered Process Audits are: a. A
Page 7 and 8: 7. Which of the following is not a
Page 9 and 10: DFMEA LPA PRODUCTION DEMONSTRATION
Page 11 and 12: Supplier Interface - LPA is Chrysle
Page 13 and 14: LPA Definitions and Requirements Wh
Page 15 and 16: LPA Definitions and Requirements Th
Page 17 and 18: LPA Definitions and Requirements Wh
Page 19 and 20: LPA Benefits Reduces Improves Facil
Page 21 and 22: LPA Benefits Proven Successful Inte
Page 23 and 24: Form LPA Team LPA Plan Form a Team
Page 25 and 26: LPA Plan Supplier’s Supplier s re
Page 27 and 28: Example: LPA Plan 27
Page 29 and 30: 2. . Developing LPA Check Sheet Th
Page 31 and 32: 2. . Developing LPA Check Sheet Typ
Page 33 and 34: 2. . Developing LPA Check Sheet How
Page 35 and 36: Making Questions Specific (Example
Page 37 and 38: 2. Developing LPA Check Sheet Make
Page 39: 3. LPA Implementation LPA Implement
Page 43 and 44: Train Auditors Training of Employee
Page 45 and 46: Corrective Actions shall be documen
Page 47 and 48: LPAs used as a training tool - new
Page 49 and 50: Example: 4. Monitor & Adjust Plan 4
Page 51 and 52: Manufacturing Location Summary cato
Page 53 and 54: 5. Summary The LPA is an audit of
Page 55 and 56: Start Up / Shut Down Layered Proces
Page 57 and 58: Start Up / Shut Down Layered Proces
Page 59 and 60: Date:______________Project #_______
Page 61 and 62: Date:______________Project #_______
Page 63 and 64: • SHIFT DOWN / START OF PRODUCTIO
Page 65 and 66: 1. Layered Process Audits are: a. A
Page 67: 7. Which of the following is not a

Layered Process Audits (LPA) - Chrysler

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