Layered Process Audits (LPA) - Chrysler

More documents

Recommendations

Info

2. . Developing LPA Check Sheet OPERATIO N or PROCESS RECEIVING INSPECTION INJECTION WELDING ASSEMBLY LPA CHECKLIST QUESTION CORRECTIVE ACTION If parts are tagged with red Non-Conformance Non Conformance Tag, is the tag complete with 1) part number, 2) date and 3) description of the discrepancy 4) disposition? Verify machine process settings are correct as per the set-up set up sheet. Verify that the operators are checking for and removing any flash from edges of the molded part Verify that the operators are documenting flash removal on operator inspection form. Is the operator using the digital dial-indicator dial indicator to check the stake height of assembly as per inspection instructions? Verify that the #2 temperature gage reads between 140 and 150 degrees Fahrenheit Verify the operator is applying grease on both the spring and pivot pin Verify on three assemblies that the parts are free of excess grease and flash. Verify that the handle operates smoothly without Notify Receiving Inspection Supervisor. Notify Molding Manager. Inform Quality Inspector to begin containment. Notify Molding Manager. Inform Quality Inspector to begin containment and initiate a C.A.R.. Notify department supervisor. Notify department supervisor.(Error Detection device at next station is set to reject nonconforming parts.) Notify area supervisor and Engineering Manager. Inform Quality Inspector to begin containment. Notify Assembly Supervisor Inform Quality Inspector to begin containment and initiate a C.A.R.. Notify Assembly Supervisor Inform Quality Inspector to begin containment. 36 Notify Assembly Supervisor Inform
2. Developing LPA Check Sheet Make sure EACH process has its own specific LPA Complete LPAs at the beginning of shift(s) shift(s Critical plant processes are addressed All “No No’s” or non-conformances non conformances should be addressed immediately Do not ever consider an LPA as final. It is a living document that should be updated regularly with corrective actions, error-mistake error mistake proofing, etc. Do not create one LPA for a whole facility. Do not make an LPA generic. 37
Page 1 and 2: Layered Process Audit (LPA) 1
Page 3 and 4: • Knowledge Objectives Be able to
Page 5 and 6: 1. Layered Process Audits are: a. A
Page 7 and 8: 7. Which of the following is not a
Page 9 and 10: DFMEA LPA PRODUCTION DEMONSTRATION
Page 11 and 12: Supplier Interface - LPA is Chrysle
Page 13 and 14: LPA Definitions and Requirements Wh
Page 15 and 16: LPA Definitions and Requirements Th
Page 17 and 18: LPA Definitions and Requirements Wh
Page 19 and 20: LPA Benefits Reduces Improves Facil
Page 21 and 22: LPA Benefits Proven Successful Inte
Page 23 and 24: Form LPA Team LPA Plan Form a Team
Page 25 and 26: LPA Plan Supplier’s Supplier s re
Page 27 and 28: Example: LPA Plan 27
Page 29 and 30: 2. . Developing LPA Check Sheet Th
Page 31 and 32: 2. . Developing LPA Check Sheet Typ
Page 33 and 34: 2. . Developing LPA Check Sheet How
Page 35: Making Questions Specific (Example
Page 39 and 40: 3. LPA Implementation LPA Implement
Page 41 and 42: LPA Structure & Frequency Plant Man
Page 43 and 44: Train Auditors Training of Employee
Page 45 and 46: Corrective Actions shall be documen
Page 47 and 48: LPAs used as a training tool - new
Page 49 and 50: Example: 4. Monitor & Adjust Plan 4
Page 51 and 52: Manufacturing Location Summary cato
Page 53 and 54: 5. Summary The LPA is an audit of
Page 55 and 56: Start Up / Shut Down Layered Proces
Page 57 and 58: Start Up / Shut Down Layered Proces
Page 59 and 60: Date:______________Project #_______
Page 61 and 62: Date:______________Project #_______
Page 63 and 64: • SHIFT DOWN / START OF PRODUCTIO
Page 65 and 66: 1. Layered Process Audits are: a. A
Page 67: 7. Which of the following is not a

Layered Process Audits (LPA) - Chrysler

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?