Layered Process Audits (LPA) - Chrysler

Date:______________Project
#______________
Item # LPA Question Expectations Y/N Corrective Action & Timing
9
10
11
• SHIFT DOWN / START OF PRODUCTION
All questions are to be answered with a "Y" for yes (acceptable or compliant), or
"N" for no (unacceptable or non-compliant) in the status box.
Non-compliances are to have corrective action with timing recorded in the space
Assumptions for using this document:
- Intent of these questions is that the operator is performing a new operation.
- Normal LPA is being followed.
- On-going manufacturing process remains in place.
MAINTENANCE ACTIVITIES
Have maintenance activities
been continued as scheduled?
Are maintenance Set-Up parts
controlled and segregated? Are
parts identified / labeled? Is
there a designated location for
maintenance parts? Is there a
process to confirm the quality
of parts produced during
maintenance or set-up activity
(e.g. First Pi
Have all maintenance/setup
parts been purged from Work
Cell areas? Have questionable
parts produced during
maintenance efforts been
quarantined?
Maintenance schedule must be
maintained.
Set-up parts, boundary samples,
etc. must be controlled to avoid
mixing with production parts.
Set-up parts, boundary samples,
etc. must be controlled to avoid
mixing with production parts.
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