Layered Process Audits (LPA) - Chrysler

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LPA Plan LPA Leadership Role LPA calls for substantial commitment of management’s time and effort. Leadership’s role is to: Fix system problems Instill discipline Show appreciation to operators for doing work correctly Encourage improvement ideas from the workforce All plant staff should conduct Layered Process Audits throughout the plant During early phase - Management audits will find problems, but later the management audits will find improvements. 24
LPA Plan Supplier’s Supplier s review & Approval Supplier shall conduct internal review of LPA Plan LPA plan to include LPA implementation timing Supplier shall finalize LPA plan Shall be signed – off by LPA team & Plant Manager prior to approval from your customer For Medium and High risk parts, both the LPA plan and demonstration shall be approved by the Supplier Quality Specialist. 25
Page 1 and 2: Layered Process Audit (LPA) 1
Page 3 and 4: • Knowledge Objectives Be able to
Page 5 and 6: 1. Layered Process Audits are: a. A
Page 7 and 8: 7. Which of the following is not a
Page 9 and 10: DFMEA LPA PRODUCTION DEMONSTRATION
Page 11 and 12: Supplier Interface - LPA is Chrysle
Page 13 and 14: LPA Definitions and Requirements Wh
Page 15 and 16: LPA Definitions and Requirements Th
Page 17 and 18: LPA Definitions and Requirements Wh
Page 19 and 20: LPA Benefits Reduces Improves Facil
Page 21 and 22: LPA Benefits Proven Successful Inte
Page 23: Form LPA Team LPA Plan Form a Team
Page 27 and 28: Example: LPA Plan 27
Page 29 and 30: 2. . Developing LPA Check Sheet Th
Page 31 and 32: 2. . Developing LPA Check Sheet Typ
Page 33 and 34: 2. . Developing LPA Check Sheet How
Page 35 and 36: Making Questions Specific (Example
Page 37 and 38: 2. Developing LPA Check Sheet Make
Page 39 and 40: 3. LPA Implementation LPA Implement
Page 41 and 42: LPA Structure & Frequency Plant Man
Page 43 and 44: Train Auditors Training of Employee
Page 45 and 46: Corrective Actions shall be documen
Page 47 and 48: LPAs used as a training tool - new
Page 49 and 50: Example: 4. Monitor & Adjust Plan 4
Page 51 and 52: Manufacturing Location Summary cato
Page 53 and 54: 5. Summary The LPA is an audit of
Page 55 and 56: Start Up / Shut Down Layered Proces
Page 57 and 58: Start Up / Shut Down Layered Proces
Page 59 and 60: Date:______________Project #_______
Page 61 and 62: Date:______________Project #_______
Page 63 and 64: • SHIFT DOWN / START OF PRODUCTIO
Page 65 and 66: 1. Layered Process Audits are: a. A
Page 67: 7. Which of the following is not a

Layered Process Audits (LPA) - Chrysler

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