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Chapter 6<br />

Propeller Fabrication by Rapid Prototyping<br />

Several design and simulation iterations may be required before the designer is satisfied<br />

that the propeller geometry is appropriate. Once satisfied, the designer will need to<br />

fabricate a working prototype for testing. Rapid prolotyping (RP) is the recommended<br />

approval 10 minimize the time and cost 10 arrive al a suitable prototype. As illlroduccd in<br />

chapler 2, there arc six nlpid prolotyping tcchnologies arc introduced. All of these<br />

technologies can be used to produce a propeller. The main differences between RP each<br />

technology arc the materials to manufacture paris and the machine accuacy. Selection ora<br />

suitable RP technology for a propeller depends on the accuracy and the strength required<br />

lor the specific working environment. Slratasys Fusion Deposition Modeling (FDM) 2000<br />

is used in Ihis thesis for propeller fabrication due to its accessibility at <strong>Memorial</strong><br />

<strong>University</strong>. As stated the introduction in chapter 2, FDM technology is fast, at low cost<br />

and (Iuite accurate for a testing level; however, the materials that can be used in FDM arc<br />

limitcd with I\I3S. PC and wax. These matl-Tials have poor strength property. which limits<br />

the strength of FDM prototypes.<br />

98

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