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722.6 TECHNICAL SERVICE INFORMATION

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30mm 12 point collar nut - part number:<br />

1239900060. Nut tightens to 120 Nm or<br />

88.5 Ft. lbs. Socket part number:<br />

126 589 02 09 00.<br />

K3 Clutch and Gear Set Assembly<br />

The OEM sealing rings (tan or black)<br />

for K3 Clutch are known to shrink and<br />

cause delayed forward and reverse<br />

engagements or a no move at all condition.<br />

Center Carrier<br />

(Clean and dry thoroughly and carefully<br />

rotate the pinions gears by finger and inspect<br />

for wobble and needle bearing roughness. The<br />

pinion shafts are known to wear. This will<br />

produce a whining noise and will lead to<br />

complete planetary destruction).<br />

<strong>TECHNICAL</strong> <strong>SERVICE</strong> <strong>INFORMATION</strong><br />

Center Internal Ring Gear<br />

The K3 clutch stack varies with either<br />

3, 4 or 5 frictions. Clutch pack clearance<br />

specifications are 0.7 to 1.9 mm or.028 to<br />

.075 inches with the 3 and 4 friction stack up.<br />

The 5 friction stack up is 0.7 to 2.0 mm or<br />

.028 to .079 inches.<br />

Clutch clearance is adjusted by the retaining<br />

selective snap ring. There are 5 sizes available:<br />

1.9 mm - .074” - A 140 994 99 40<br />

2.2 mm - .086” - A 140 994 10 35<br />

2.5 mm - .098” - A 140 994 11 35<br />

2.8 mm - .110” - A 140 994 35 35<br />

3.1 mm - .122” - A 140 994 36 35<br />

Rear Carrier<br />

F2 Sprag Assembly with<br />

Center & Rear Sun Gear<br />

The outer lip on snap ring<br />

faces the diaphragm return<br />

spring<br />

K3 Clutch Drum<br />

K3 Clutch Hub<br />

Shown in the cross sectional view of the K3 clutch pack below, a 4 tab<br />

cushion plate is installed in the drum like a bowl first followed by a flat<br />

steel plate measuring 1.8 mm or 0.069” in thickness. The other 4 steel<br />

plates measure 3.5 mm or 0.136” in thickness.<br />

Figure 68<br />

Later models<br />

have single sided<br />

drive and driven<br />

clutch plates<br />

Selective Snap Ring<br />

Thin apply plate<br />

Pressure Plate<br />

4 tab cushion plate<br />

AUTOMATIC TRANSMISSION <strong>SERVICE</strong> GROUP<br />

34<br />

K3 Clutch<br />

(F2 Sprag)

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