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Wayne Spence - myLargescale.com

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Here are 3 examples of side-mounted steps with cast on NBW detail.<br />

Time to add those great looking<br />

turnbuckles to the truss rods. These are<br />

very visible on a flatcar and I think they<br />

are worth installing, as they add that<br />

interesting “lows-lung” detail that I love<br />

on narrow gauge cars. Take four of those<br />

left over deck planks and temporary<br />

clamp them across the truss rods as<br />

shown. These clamps will help keep the<br />

rods in place while they are being cut to<br />

allow for the installation of the tensioning<br />

turnbuckles. Using a felt-tipped marking<br />

pen, mark the centre of the truss rods, i.e.:<br />

centre point between the queen posts.<br />

Mark the section to be removed, 4.5mm out each side of the centre line mark for cutting. Using<br />

side cutting pliers or a cutting wheel in a Dremel tool, cut the outer rods only. Leave the centre<br />

rods straight through for now, this helps to keep the rods in alignment.<br />

Next, apply 5-min. epoxy to both ends of<br />

the cut truss rod and slide the Ozark<br />

slotted turnbuckle into place. When you<br />

are satisfied with its location, squeeze the<br />

ends closed using thumb and forefinger<br />

pressure only. Cut the other outer rod and<br />

install the turnbuckle. Make sure that all<br />

the slots line up with each other. When the<br />

epoxy has set up, cut the inner rods and<br />

repeat the turnbuckle installation. The<br />

reason I only cut 2 rods at one time, is that<br />

the rods tend to flex out of alignment if all<br />

4 rods were to be cut at once. The<br />

turnbuckles are very visible and must be<br />

installed as straight as possible. Latter on, we will slide a length of lumber through all of the<br />

turnbuckles, in real life, this practice prevents the turnbuckles from vibrating loose. The plank is<br />

usually wired in place.<br />

Note: Hartford Products, Trackside Details and others, also offer turnbuckles in varying styles.

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