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188<br />

Fig. 6<br />

The rectifier with the outer steel cover removed. It<br />

contains, from the left, the printed board with<br />

control and supervision circuits, main trans<strong>for</strong>mer,<br />

the electrolyte capacitor in the input<br />

circuit, the inductor in the input circuit and the<br />

printed board with the preregulator control and<br />

supervision circuits. Behind these components is<br />

the large, wiring unit printed board with power<br />

transistors, their drive circuits and current supply<br />

circuits <strong>for</strong> the electronics. The angle brackets on<br />

which the power semiconductors are mounted<br />

can be seen behind the board. The brackets are<br />

screwed to the large heat sink, whose flanges can<br />

be seen at the top <strong>of</strong> the rear <strong>of</strong> the unit<br />

Theovervoltage monitor allows the control<br />

unit to make one restart attempt. If<br />

the rectifier gives too high a voltage<br />

once again within a certain time the control<br />

unit is blocked. Such blocking is<br />

followed by the alarm indications "Overvoltage"<br />

and "Rectifier failure".<br />

Indications on the front<br />

panel <strong>of</strong> the rectifier<br />

Light emitting diodes in different colours<br />

and with clear labelling indicate the<br />

following operating modes and alarm<br />

signals:<br />

Colour<br />

Red<br />

Red<br />

Red<br />

Red<br />

Yellow<br />

Yellow<br />

Green<br />

Label<br />

Rect. Failure<br />

Overvoltage<br />

No Load<br />

Mains Failure<br />

Current Limit<br />

Charge<br />

On<br />

The operation <strong>of</strong> the rectifier can be<br />

controlled manually by means <strong>of</strong> a toggle<br />

switch on the front panel:<br />

Position<br />

On<br />

Significance<br />

The control unit circuits are<br />

working if the input fuse is<br />

operated<br />

Off/Reset The control unit curcuits are<br />

blocked, i.e. the rectifier does<br />

not generate any voltage<br />

across its output (even if the<br />

input and output fuses are<br />

operated). In the case <strong>of</strong><br />

blocking by the overvoltage<br />

monitor the switch must be<br />

briefly switched from "On" to<br />

"Off/Reset" in order to reset<br />

the monitor (break the blocking<br />

state).<br />

Charge<br />

Instrument<br />

In this position the rectifier<br />

voltage level is raised. (In certain<br />

cases this function is removed,<br />

namely in systems<br />

containing battery cells<br />

equipped with circuits <strong>for</strong><br />

equalization charging.)<br />

The front panel contains a liquid crystal<br />

digit indicator. It can be switched to<br />

show either the output voltage or the<br />

output current <strong>of</strong> the rectifier.<br />

Special dimensioning<br />

problem<br />

The demands <strong>for</strong> compact structure,<br />

large variation range <strong>for</strong> the supply voltage,<br />

little interference and the ability to<br />

withstand transients, both on the input<br />

and the output, have greatly influenced<br />

the dimensioning and the mechanical<br />

construction.<br />

Great attention has been paid to the mechanical<br />

construction in ordertoensure<br />

efficient cooling <strong>of</strong> the semiconductors<br />

in the main circuit. This has resulted in a<br />

rectifier with a high heat exchange capacity<br />

at a low temperature difference,<br />

and good electrical insulation between<br />

live parts and the large heat sink that<br />

transfers the heat to the cooling air.<br />

The cooling flanges have been designed<br />

to give the best possible heat transfer<br />

with self-circulation <strong>of</strong> the cooling air<br />

through the rack.<br />

The ability to withstand transients from<br />

the mains supply is obtained by means<br />

<strong>of</strong> a combination <strong>of</strong> interference suppression<br />

filters, metal oxide varistors<br />

and electrolyte capacitors that can store<br />

a large amount <strong>of</strong> energy.<br />

The requirements specification defines<br />

what type <strong>of</strong> overvoltage transients the<br />

rectifier must be able to withstand. This<br />

property <strong>of</strong> the rectifier was tested using<br />

a transient generator with carefully defined<br />

characteristics (Schaffner type<br />

NSG223).<br />

The output filter protects the rectifier<br />

against transients on the output side.<br />

Polypropylene capacitors, placed adjoining<br />

the connector, have low impedance<br />

in order to be able to cope with<br />

any rapid voltage changes. The electrolyte<br />

capacitor in the output filter can<br />

absorb the energy from any transients.<br />

Electrical safety<br />

The rectifier has been designed to meet<br />

the electrical safety standards<strong>of</strong> IEC435<br />

and BT, Technical Guide No. 25. This<br />

means, <strong>for</strong> example, that an insulating<br />

barrier has been arranged between<br />

components connected to the mams<br />

and components in the output circuit on<br />

the low voltage side.

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