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levels and values for all identified<br />

controllable and noise factors.<br />

6 Developing Design for<br />

Experimentation with the help of<br />

Minitab Software.<br />

The Taguchi’s method of statistical design<br />

of experiments is done by using Orthogonal<br />

Arrays. The choice of Orthogonal Array will<br />

depend on the number of factors suggested<br />

in step 5. Common arrays include an L8,<br />

which looks at seven factors at two levels or<br />

an L16, which looks at 15 factors at two<br />

levels. An L8 or L16 array is ideal for initial<br />

screening experiments.<br />

7 Conducting the experiments as<br />

per Designs and posting the<br />

values in Minitab worksheet as<br />

needed.<br />

8 Analysis of data for selected<br />

Quality Characteristics and<br />

Interpretation of Analyses and<br />

selection of the optimum levels<br />

of the significant factors.<br />

After collecting the data relating to<br />

performance, against each of the critical<br />

quality characteristics, it must be analyzed<br />

to ascertain the precision and accuracy<br />

achieved. This involves determining the<br />

cause and effect relationship that exists<br />

between the settings for each of the factors<br />

and resulting performance on each measured<br />

quality characteristic. Often this requires<br />

several iterations of previous steps to arrive<br />

at a full understanding of these relationships.<br />

9 Prediction of the expected<br />

results for optimal setting with<br />

the help of Minitab.<br />

10 Validation of optimal setting by a<br />

confirmation Trails.<br />

To verify that the relationships have been<br />

correctly identified, the optimum settings for<br />

the various factors are determined, and a<br />

confirmation run carried out. This is<br />

intended to ensure that the output is as<br />

expected in terms of performance against<br />

each quality characteristic and once<br />

validated, these settings can then be<br />

implemented as the new standard for each<br />

factor.<br />

Taguchi methods systematically reveal the<br />

complex cause-effect relationships between<br />

design parameters and performance. These<br />

in turn lead to building quality performance<br />

into processes and products before actual<br />

production begins.<br />

References<br />

[1]. Montgomery, Douglas C., ‘Design and<br />

Analysis of Experiments’, 5 th edition,<br />

Wiley edition, 2006,<br />

[2]. Bagchi, Tapan P., ‘Taguchi methods<br />

explained – Practical steps to Robust<br />

design’, Eastern Economy edition,<br />

1993.<br />

[3]. Christine Simms, John S. Garvin,<br />

(2002),""It's a black art": "design of<br />

experiments" switches on the light",<br />

Managerial Auditing Journal, Vol. 17<br />

Iss: 1 pp. 65 - 71<br />

[4]. http://cms3.minitab.co.kr/board/minitab<br />

_data/7.%20DesignofExperimentsAllT<br />

opics.<strong>pdf</strong><br />

4<br />

NOVEMBER 2012

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