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ii<br />
CHECK, AND DOUBLE CHECK<br />
THAT HEATING PLANT!<br />
6y GEORGE F. FRANTZ*<br />
In last month's article we covered a<br />
broad field in a general way but some of<br />
the factors are so essential that they warrant<br />
special emphasis. Getting the heating<br />
and air-conditioning system in shape to<br />
operate efficiently is especially desirable at<br />
this time, in view of increased fuel and<br />
operating costs.<br />
\J<br />
Have you checked the flues?<br />
X^ Clogged or dirty flues can cause<br />
much grief, such as poor draft, wasted<br />
fuel, and even a hazard by causing gases<br />
to back up and accumulate in the furnace<br />
room. A coating of Va in. of soot on the<br />
flue surfaces can increase your cost of fuel<br />
an appreciable amount. This applies to<br />
any furnace, be it steam, hot water, or<br />
hot air. Many installations using stokers<br />
will find an accumulation of fly-ash in the<br />
flues which also forms an insulation preventing<br />
the best efficiency from the coal<br />
burned. Even in some types of hot air<br />
furnace using gas for fuel, dust will collect<br />
in the flues and reduce the efficiency.<br />
The flue or smoke pipe between the furnace<br />
and the chimney should also be<br />
checked and cleaned thoroughly at the<br />
start of the season, and if you use a stoker,<br />
the checking should continue periodically<br />
during the heating season.<br />
To keep the accumulation of fly-ash<br />
from a stoker to a minimum, adjust the air<br />
supply to just the amount necesary to provide<br />
complete combustion, and keep a fairly<br />
deep bed of fuel over the fire pot or tuyere.<br />
This will tend to keep the fine ash particles<br />
from being blown around and eventually<br />
picked up by the furnace draft and<br />
deposited in the flues and smoke pipe.<br />
And while we are talking about flues, don't<br />
overlook checking the flue from a gasfired<br />
hot water heater. While you would<br />
hardly expect any difficulty from such a<br />
source, they have been known to become<br />
clogged with lint thus preventing the<br />
proper escape of the burned gases.<br />
ODoes<br />
your furnace room have a vent to<br />
the outside?<br />
42<br />
*A To burn any fuel such as coal, gas, or<br />
oil, an ample supply of air is necessary<br />
and a source for this air supply should<br />
be incorporated in every enclosed furnace<br />
room. It may be a window which can be<br />
opened, or a special vent built into the wall<br />
or a duct which leads to the outside. Such<br />
an arrangement will provide the supply of<br />
oxygen so necessary for proper and com-<br />
plete combustion of the<br />
fuel used. Without<br />
such an arrangement<br />
the furnace will have<br />
to depend upon such<br />
air as can leak through<br />
cracks and this is usually<br />
inadequate and<br />
unreliable. In situations<br />
lacking such a<br />
provision it frequently<br />
happens that the use<br />
of exhaust fans causes<br />
George F. Frantz<br />
the fire to burn poorly,<br />
or even smoke and gases to be drawn from<br />
the furnace into the auditorium.<br />
^J Is<br />
the furnace room ready?<br />
x\ Tliis may sound like a silly question<br />
but after you have looked at quite a few<br />
you will realize that the condition of the<br />
furnace room is generally a reflection of<br />
the condition and operation of the heating<br />
system. Regardless of what kind of fuel<br />
you may use, there is no reason why the<br />
furnace room should not be as clean and<br />
orderly as your foyer. If the room is dark,<br />
dingy, dusty, dirty, damp and full of trash<br />
no one will go into it unless he has to<br />
and then only for the shortest possible<br />
time. On the other hand if it is well lighted,<br />
painted and readily accessible it will be<br />
easier to keep it clean and there will be<br />
a natural tendency to keep it that way, and<br />
the rest of the equipment, too.<br />
The furnace room should not be allowed<br />
to become the storage room and graveyard<br />
for those spare seats, old displays and<br />
what not that you think you will use again<br />
some day, but probably never will. It<br />
should be entirely free of all storage, both<br />
for safety's sake and from the damage that<br />
might happen to material stored in case<br />
of an accident to the boUer or water,<br />
steam, or oil lines that are usually present.<br />
Wet floors will cause excessive rusting of<br />
the furnace base, stoker, gas or oil burner<br />
units, causing frequent repair bills and<br />
greatly shortening their life. Whatever the<br />
cause of any water on the floor, have it<br />
corrected. If you have a problem of seepage<br />
which may be difficult to overcome,<br />
install a pit with pump near the source of<br />
the seep so that it will not keep the entire<br />
floor wet.<br />
If your furnace room is one of those<br />
having a maze of steam, water and gas<br />
pipes and valves, and only the plumber<br />
knows what they are and where they go,<br />
you should get busy and place a tag the<br />
size of a shipping tag on each valve and<br />
pipe stating what it controls and where<br />
it leads to. This will save time in future<br />
repairs or changes and may be of inestimable<br />
value in case of an emergency.<br />
1 J How about those safety devices?<br />
£\ Safety devices will provide as much or<br />
more protection to you and your investment<br />
as they will to your patrons so give<br />
them a lot of consideration and attention.<br />
Every steam boiler must have a safety or<br />
pop-off valve that will release the steam<br />
when it reaches a pre-determined pressure,<br />
but have you ever checked yours to see if<br />
it will work? As a rule these valves are<br />
very seldom operated and as a consequence<br />
have a tendency to rust and stick which<br />
cffsets their intended purpose.<br />
To play safe, operate the valve by hand<br />
to free it of any tendency to bind, the first<br />
|<br />
time each season that you get steam up<br />
in the boiler. There is another device for<br />
steam boilers that provides cheap protection<br />
for your investment and that is a lowwater<br />
cutoff. This device will shut off the<br />
burner whenever the water in the boiler<br />
becomes too low and prevent the cracking<br />
of sections or the distortion and loosening<br />
of plates and tubes in steel boilers. Of<br />
course such a device won't be of any benefit<br />
if the boiler is hand fired, but in that<br />
case you should install an automatic filler<br />
which will keep the water up to the proper<br />
level. Where a boiler or furnace is fired<br />
by gas it should be equipped with a safety<br />
control that will positively shut off all<br />
gas in case the pilot light should go out,<br />
even during a time of power failure. Many<br />
of the motor-operated valves now in use<br />
will not function in such an emergency<br />
should it occur during a period of power<br />
failure.<br />
Oil burners can be equally as hazardous<br />
as gas if not properly protected. The most<br />
potential hazard is that of oil continuing<br />
to flow although it has failed to ignite.<br />
There are several devices on the market<br />
that will provide ample protection under<br />
such conditions and it should be a "must"<br />
on your program if your system lacks such<br />
a device. There are many other varieties<br />
of protective devices for various types of<br />
automatic burners but the above described<br />
devices will furnish essential protection In<br />
their relative fields.<br />
•President and general manager of Frantz Service<br />
Company, Denver, Colo.<br />
The MODERN THEATRE SECTION