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gear with standard p<strong>in</strong>ions (4). isotropic 2 (5).<br />
standard sun gears mated with pillions that were<br />
not shot debarred (6), non-metalliccoated sun<br />
gear (7), standard sun gears with honed p<strong>in</strong>ions<br />
(8),. and sun gears and p<strong>in</strong>ions both hailed (9).<br />
Among tile characteristics produc<strong>in</strong>g significant.<br />
surface durability improvement are <strong>the</strong> surface<br />
f<strong>in</strong>ish, <strong>the</strong> residual stress pattern, <strong>the</strong> surface<br />
hardness. and superior tooth geometry control.<br />
Planet tooth surface roughne s appears to have<br />
a significant effect on <strong>the</strong> SUIl gear surface durabili.ty··O<br />
A,cknowledgments<br />
The accomplishment of this project occurred<br />
through tbe jo<strong>in</strong>t efforts of all <strong>the</strong> project team<br />
members, <strong>the</strong> manufactur<strong>in</strong>g facility of GMPT·St.<br />
Cathar<strong>in</strong>e and GM Powertra<strong>in</strong> gear lest and <strong>in</strong>spection<br />
laboratories. The authors would also like to<br />
express <strong>the</strong>ir appreciation to those who provided<br />
assi stance and <strong>in</strong><strong>format</strong>ion to this project.<br />
R,efer,ences.<br />
1. Chen. J. "Planetary eedle Bear<strong>in</strong>g<br />
Development to Enhance Transmission Power<br />
Density," To be published.<br />
2. PC· WAS WeibuU AJ1aiysis System User Guide,<br />
developed by EDS Group, March 1993.<br />
3. Hardy, A. "An Action Analysis of <strong>Gear</strong> Teeth<br />
With Modified Lead and Profile," SAE 670050,<br />
4. Hashimoto. F. "Model<strong>in</strong>g and Optimization of<br />
Vibratory F<strong>in</strong>ish<strong>in</strong>g Process," Annals of CIPP,<br />
Vol. 45, January 1.996.<br />
5. Simpson. R . and R. Garibay .."Quantification of<br />
Shot Peen<strong>in</strong>g Process Variables Affect<strong>in</strong>g<br />
Workpiece Performance-Process Control. and<br />
Double Shot Peen<strong>in</strong>g Medi.a," SAE-8507'14.<br />
lal15x Case microstructure to exam<strong>in</strong>elempered<br />
rna rte nsite and reta<strong>in</strong>ed a ustenite. 500~.<br />
Etchant4% Nital.<br />
This artlcle was fiirst Ipublished <strong>in</strong>tbe'<br />
P,roceed<strong>in</strong>gsohhe International Conference 'on<br />
Mechanicall Transmissions. heidi <strong>in</strong> Apr:il 20011<br />
<strong>in</strong> Chongq<strong>in</strong>g •.th<strong>in</strong>a ..<br />
(b) 500x Core microstructure to exam<strong>in</strong>e temper,ed<br />
martensite and some trans<strong>format</strong>ion products.<br />
500x. Etcha lit 4% Nilai.<br />
Tell Us Mat Youn<strong>in</strong>k ...<br />
VISit www,,,'lfIChnDlogy.comto<br />
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Ie) 1.0Ci0x<br />
SEM photographs show<strong>in</strong>g <strong>the</strong> pit exam<strong>in</strong>ed.<br />
Intergrannlar oxidation and <strong>in</strong>clusion examl'<br />
nation nea r ha rdened case area.<br />
5OOx. Etchan! 2% Nital.<br />
Figure l1-Typical microstructure photograph of tested parts.<br />
www.pow8rlran$mission.com' www.geartechnoiDgy.com ,. GEAR TECHNOLOGY' JULY/AUGUST <strong>2002</strong> 25