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ABACA Activities in the Philippines - Unido

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Ref. No. CFC/FIGHF/09 CFC/UNIDO/FIDA 15<br />

flattener while <strong>the</strong> second pair is used to pull <strong>the</strong> tuxies. This is how it<br />

operates: <strong>the</strong> leaf sheath <strong>in</strong>serted between <strong>the</strong> first two rollers passes<br />

through a knife which separates <strong>the</strong> outer from <strong>the</strong> <strong>in</strong>ner part of <strong>the</strong> leaf<br />

sheath. The second pair of roller pulls out <strong>the</strong> tuxy.<br />

4.2.2.2 Study model<br />

Based on <strong>the</strong> concept of a mechanical tuxer, a detailed design<br />

specifications was prepared and fabricated. In this model, only one of <strong>the</strong><br />

rollers was used. Here is how <strong>the</strong> mach<strong>in</strong>e operated: <strong>the</strong> leaf sheaths were<br />

fed to <strong>the</strong> feed rollers which gripped and flattened <strong>the</strong> leaf sheaths <strong>the</strong>n<br />

pushed towards <strong>the</strong> blade. The leaf sheaths hit <strong>the</strong> blade caus<strong>in</strong>g <strong>the</strong><br />

separation of <strong>the</strong> <strong>in</strong>ner and outer layers of <strong>the</strong> leaf sheaths. Tuxies were<br />

collected and separated from waste materials at <strong>the</strong> discharge end.<br />

Figure 8. Study model of<br />

mechanical tuxer<br />

The problems encountered <strong>in</strong> this model were <strong>in</strong>ability to tuxy <strong>the</strong><br />

edges of <strong>the</strong> leaf sheaths and <strong>the</strong> accumulation of materials on <strong>the</strong> edge of<br />

<strong>the</strong> blade.<br />

4.2.2.3 Work<strong>in</strong>g model<br />

To address <strong>the</strong> problems identified <strong>in</strong> <strong>the</strong> earlier model, two pairs<br />

of rollers with drives were added. The first pair of rollers flattened and<br />

pushed <strong>the</strong> leaf sheath to <strong>the</strong> second pair of rollers. These rollers directed<br />

<strong>the</strong> leaf sheath to <strong>the</strong> knife. The third pair of rollers pulled <strong>the</strong> tuxy. An<br />

adjuster for <strong>the</strong> blade assembly was also provided so that <strong>the</strong> knife could be<br />

moved <strong>in</strong> any direction. This was done to establish an effective set-up for<br />

produc<strong>in</strong>g <strong>the</strong> tuxy over <strong>the</strong> full length of abaca leaf sheaths.

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