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ABACA Activities in the Philippines - Unido

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Ref. No. CFC/FIGHF/09 CFC/UNIDO/FIDA 6<br />

Three experienced tuxeros were employed. S<strong>in</strong>ce fiber extraction <strong>in</strong> <strong>the</strong><br />

area is done manually, all <strong>the</strong> tuxeros were tra<strong>in</strong>ed <strong>in</strong> operat<strong>in</strong>g <strong>the</strong> mechanical tuxer<br />

and <strong>the</strong> sp<strong>in</strong>dle stripp<strong>in</strong>g mach<strong>in</strong>e. They were <strong>the</strong>n asked to manually tuxy a total of<br />

300 kgs of abaca stalks equivalent to about 21 stalks. The same volume of stalks<br />

was used <strong>in</strong> tuxy<strong>in</strong>g employ<strong>in</strong>g <strong>the</strong> mechanical tuxer. For verification purposes, both<br />

tests were repeated.<br />

3.3 Development of abaca decorticat<strong>in</strong>g mach<strong>in</strong>e<br />

3.3.1 Evaluation of ramie decorticator<br />

Extraction of ramie fiber us<strong>in</strong>g a decortication mach<strong>in</strong>e was observed and<br />

performance parameters were measured.<br />

3.3.2 Preparation of design<br />

As <strong>in</strong> mechanical tuxer, <strong>the</strong> preparation of design for <strong>the</strong> abaca decorticat<strong>in</strong>g<br />

mach<strong>in</strong>e was guided by <strong>in</strong>ternational expert, Andrew Metianu, and national expert,<br />

Eugene Castro.<br />

3.3.3 Fabrication of prototypes<br />

Guided by <strong>the</strong> design criteria, three models of abaca decorticat<strong>in</strong>g mach<strong>in</strong>e<br />

were prepared: study, work<strong>in</strong>g and f<strong>in</strong>al models. Fabrication was subcontracted to<br />

MIRDC. The study model after fabrication was subjected to functionality test <strong>in</strong> <strong>the</strong><br />

laboratory. Based on <strong>the</strong> results of <strong>the</strong> test, a work<strong>in</strong>g model was designed,<br />

fabricated, tested <strong>in</strong> <strong>the</strong> laboratory, modified as necessary, and tested <strong>in</strong> <strong>the</strong> field.<br />

The f<strong>in</strong>al model <strong>in</strong>corporated <strong>the</strong> modifications observed as needed based on <strong>the</strong><br />

field evaluation of <strong>the</strong> work<strong>in</strong>g model. It, likewise, underwent similar process, that<br />

is; from <strong>the</strong> preparation of design to fabrication, laboratory test<strong>in</strong>g, modification, and<br />

field test<strong>in</strong>g. The field test<strong>in</strong>g of <strong>the</strong> work<strong>in</strong>g model was done <strong>in</strong> <strong>the</strong> FIDA abaca<br />

seedbank <strong>in</strong> Casiguran, Sorsogon. Sixty abaca stalks of <strong>the</strong> variety Musa Tex 51<br />

were used. For <strong>the</strong> f<strong>in</strong>al model, field test<strong>in</strong>g was conducted <strong>in</strong> Sitio Lip-ac,<br />

Barangay Catagbacan, Goa, Camar<strong>in</strong>es Sur.<br />

The mach<strong>in</strong>e was set up and several feed<strong>in</strong>g tests were conducted. When<br />

<strong>the</strong> mach<strong>in</strong>e appeared to be ready, test runs were undertaken. The test runs were<br />

done <strong>in</strong> three sets. In each set, 400 abaca stalks were used. The duration and reason<br />

for stoppages <strong>in</strong> each run were recorded. The weight of <strong>the</strong> fiber produced was taken<br />

<strong>the</strong> follow<strong>in</strong>g day after dry<strong>in</strong>g.<br />

3.4 Characteristics of decorticated abaca fiber<br />

3.4.1 Ga<strong>the</strong>r<strong>in</strong>g of samples<br />

All <strong>the</strong> fibers used <strong>in</strong> <strong>the</strong> characterization analyses were produced dur<strong>in</strong>g<br />

<strong>the</strong> test<strong>in</strong>g of <strong>the</strong> work<strong>in</strong>g model of <strong>the</strong> decorticat<strong>in</strong>g mach<strong>in</strong>e <strong>in</strong> Sorsogon.

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