Reliable Plant July August 2008

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PAID ADVERTISING ONE EYE INDUSTRIES ADD- VANTAGE 9000 FILTER MASTER Your equipment works hard every day to earn you a living, and you work hard to keep it in top working order! The Filter Master works hard, too, to keep your important equipment going. From scrapers, loaders and backhoes to rigs and farm implements, The Filter Master extends the life of their mechanical systems! Introducing the ADD-Vantage 9000 Filter Master reusable filter for heavy-duty fluid filtration. One Eye Industries www.oneeyeindustries.com 877-888-TRAP PARKER PVS PORTABLE OIL PURIFICATION SYSTEM The PVS works off-line to reduce both free and dissolved water, solid contamination and entrained air or gases. By controlling and/or eliminating these harmful contaminants, you can expect reduced downtime, lower component replacement costs, reliable system performance and an overall reduction in oil consumption. The PVS is also a low-maintenance PM tool to add to your arsenal in the war on system contamination. Once operational, the system will run unattended. The control panel offers self-diagnosing indicator lights that inform the operator of a shutdown condition, as well as the specific cause. Another feature of the product is portability. Units are fabricated with casters and forklift guides as standard. Lifting eyes and even trailer mounting are available options. These features allow for easy relocation from one system reservoir to another. Parker Hannifin Corporation www.parker.com/hydraulicfilter 800-253-1258 DES-CASE’S REBUILDABLE STEEL: BIGGER AND BETTER Des-Case’s new rebuildable steel breathers offer greater durability and protection for your oil, helping you keep contamination under control. This rugged line is well suited for large applications or challenging environments and is available in 10 different sizes. The easy-to-replace desiccant bags remove moisture from the incoming air, while a replaceable filter removes particulates to 1-micron absolute. The resilient new integrated standpipe offers an oil-coalescing function, and the unique sightglass allows for better monitoring of your system. Des-Case www.descase.com 615-672-8800 PORTABLE OIL DIAGNOSTIC SYSTEM Intelligent and robust, the HIAC Portable Oil Diagnostic System (PODS) measures, stores and reports oil condition parameters essential for reliable hydraulic systems operation. The PODS analyzes fluids and lubricants in online or bottle sampling modes to determine the machine’s operating condition immediately. This instant analysis is as accurate and precise as traditional laboratory analysis that normally takes weeks. Thus, providing a real-time assessment of the oil under operating conditions.. Hach Ultra www.hachultra.com 800-866-7889 MACHINEIQ MachineIQ is a cost-effective, easy-to-use, customizable data collection system that can be economically deployed department-, plant- or corporate-wide to identify equipment subcomponents, rebuild timelines and other maintenance issues to reduce downtime. It provides an industrial strength read/write solution designed to survive harsh environments. The system easily allows the exchange of information quickly around the world to improve efficiency and productivity across the entire company. This advanced hardware/software solution is an innovative tool that seamlessly provides data transfer, mobility and robustness that each company and department can use for its unique needs. Noria Corporation www.noria.com 800-597-5460 16 July - August 2008 www.reliableplant.com
PAID ADVERTISING VIBRATION ANALYZER AFFORDABLE ENOUGH TO BUY, EASY ENOUGH TO ACTUALLY USE The Datastick ® VSA-1215 Vibration Spectrum Analyzer saves time and money while giving you all necessary functions for vibration data collection and analysis. Collect and display waveforms and acceleration, velocity, displacement, and vibration dB FFTs up to ULTRAPROBE ® 3000 DIGITAL ULTRASONIC INSPECTION INSTRUMENT The Ultraprobe 3000 is an energy-saving instrument that provides cost-effective ultrasound inspection for compressed air and steam trap surveys. This digital inspection system is fully equipped to detect energy waste, locate mechanical and electrical problems. With many features that will help you inspect in the most challenging environments, the Ultraprobe 3000 makes it easy. Let UE help you get started. Please call and ask for a free Energy Guide. UE Systems Inc. www.uesystems.com 800-223-1325 3,200 lines, level alerts, harmonic cursor, averaging, and automatic peak detection. Learn to use it in two hours. Included PC software is non-proprietary — Excel 2003/2007 compatible. Share files with anyone: If you don’t have in-house vibration analysts, you can use any consultant you want. Datastick Systems Inc. www.datastick.com 888-277-5153 408-987-3400 TESTMATE CONTAMINATION MONITOR The TestMate Contamination Monitor optically measures solid particle contamination in hydraulic and lubricating fluids. The TCM is among the newest generation of particle monitors that continuously measure solid contamination in fluid. Enclosed in a 4-inch-diameter case, the TCM utilizes an optical sensor and measures particles in four sizes: >4, >6, >14 and >21 microns. Measurement results can be output as a contamination code according to ISO 4406:1999 or SAE AS 4059 (D). The TCM is designed for connection to hydraulic and lubrication lines with pressures up to 1450 psi (100 bar) and viscosities up to 4635 SUS (100 cSt). A small flow of oil (between 30 ml/min and 300 ml/min) is diverted for measurement purposes. Schroeder Industries www.schroederindustries.com 800-722-4810 ONLINE TRAINING FOR LEAN BASICS Online training is an effective way to build awareness and understanding for lean across a broad employee base. The TBM LeanSigma ® Institute has the most comprehensive online training program for essential lean learning. The curriculum is rooted in Toyota Production System principles and is designed to ensure understanding, application and retention of basic lean concepts. Twelve progressive modules designed specifically for adult learners. Web-based, self-paced, easily deployed from any Web browser. Go to www.tbmcg.com/ELL to learn more. HYPERION UB: BIODEGRADABLE HYDRAULIC FLUID Hyperion UB is a premium-quality, environmentally responsible hydraulic fluid designed to provide exceptional performance in both industrial and mobile hydraulic systems. This vegetable-based formulation meets or exceeds the performance requirements of most hydraulics manufacturers, while satisfying rigorous criteria for biodegradability and toxicity. Hyperion UB has the necessary anti-wear characteristics for hydraulic systems operating under high load and high pressure. It is also treated with additives that protect against rust and corrosion. The Whitmore Manufacturing Company www.whitmores.com 800-699-6318 TBM LeanSigma Institute www.tbmcg.com 800-438-5535 www.reliableplant.com July - August 2008 17
Page 3 and 4: CONTENTS JULY - AUGUST 2008 6 36 HE
Page 6 and 7: THE EXPONENT MANAGING THE VECTORS W
Page 8 and 9: COVER STORY 6 July - August 2008 ww
Page 10: COVER STORY Assistant plant manager
Page 13 and 14: BTLs lead the way, but the plant’
Page 15 and 16: leader). He earned his two-year deg
Page 17: PAID ADVERTISING HARVARD FILTER SYS
Page 22: ADVISOR PLANNING AND SCHEDULING ‘
Page 26 and 27: ADVISOR CONDITION-BASED MAINTENANCE
Page 28: ADVISOR PEOPLE MANAGEMENT EVALUATIN
Page 31 and 32: PRODUCT SPOTLIGHT SKF CYLINDRICAL R
Page 33 and 34: KAESER BOOSTER COMPRESSORS Providin
Page 35 and 36: Solid couplings are fundamentally r
Page 37 and 38: compatibility is also important for
Page 39 and 40: Figure 2. This split image compares
Page 41 and 42: SAFETY REPORT CUT RESISTANCE VS. CU

Reliable Plant July August 2008

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