Non destructive testing

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Test panels Sensitivity of inspection media, quality of intermediate cleaning and control of the whole penetrant process are determined on reference blocks, i.e. on metal panels with defined roughness and provided with standardized artificial cracks(defects). Article No. 127.600.001 - 10 µm Article No. 127.600.002 - 20 µm Article No. 127.600.003 - 30 µm Article No. 127.600.004 - 50 µm Test body JIS Z 2343 Used to determine the sensitivity of penetrant systems and for comparing two penetrants, one of which can be taken for standard. Consists of two test panels which are bronze planes 100х35х2 mm , covered with NiCr-layer. In NiCr-blanket. Crosscut cracks are made, depth of which fits the width of the NiCr-blanket. (Designed in 4 types 10, 20, 30 & 50 µm). The quotient of cracks’ width to their depth equals 1:20. Each test-panel has a certificate according to EN 10204, type 3.1 B, which verifies its aptitude to EN ISO 3452-3. Test-panels with cracks width of 10 µm, 20 µm, 30 µm used for a fluorescent sensitivity testing penetrant systems. The sensitivity of contrast penetrant systems is determined by means of panels, depth of cracks in which - 30 and 50 µm. Reference block №1 (EN ISO 3452-3) The type 1 reference block consists of a set of 4 nickel-chrome plated panels with 10, 20, 30 and 50 µm thickness of plating respectively. The 10, 20 and 30 µm panels are used for determination of the sensitivity of fluorescent penetrant systems. The sensitivity of colour contrast penetrant systems is determined by using the 30 and 50 µm panels. The type 1 panels are rectangular in shape with typical dimensions of 35 x 100 x 2 mm Transverse cracks are made in each panel by stretching the panels in the longitudinal direction. The width to depth ratio of each crack should be approximately 1:20. A declaration stating conformance to EN ISO 3452-3 and in line with EN 10204, Type 3.1 B shall accompany each test block. Test body №2 (EN ISO 3452-3) Article No. 127.400.001 The reference block 2 consists of an austenitic base plate, which is chromiumplated on one side and provided with 4 different surface roughnesses on the other side. 5 star-shaped crack patterns of different sizes are generated in the chromiumplated side by applying a pressure load to the rear side with a ball. The rough areas are used for control of the intermediate rinse step. The indication on the reference block gives no suggestion of the indication on the part under test. The user uses the reference block for the control of inspection material. For checking the rinsability of penetrants four adjacent areas sized 25 x 35 mm are placed on one half of the panel with roughness of R a = 2,5 µm, R a = 5 µm, R a = 10 µm and R a = 15 µm. The defect area is located on the other half of the test surface of the panel. The size of each defect is determined optically at its maximum diameter using calibrated scales Test panel ASME V Article No. 127.550.000 Used for the testing of the penetrants indication sensitivity. Due to the division of the test panel into two parts, it is possible to compare 2 different penetrants. Present test panel is an aluminium plate (80х50х10 mm), divided by a notch (50х2х1,5 mm), into two parts. Because of a special thermal treatment ASME panel, there is a uniform crack pattern, which is visible on both sides of the test panel. Indication of cracks by using of system NORD-TEST (U87, Rot 3000, U89) Article No. 127.100.000 8
Test panel WTP-1 & WTP-2 Designed to evaluate removability of the fluorescent penetrant. Panel WTP-2 is a stainless steel panel, measuring 4×6 inches and 0,090” thick with two parallel “medium rough” strips, each 6×1,5” inches, separated by a smooth 1 inch strip. The panel is used to evaluate the quality of removability according to the requirements of MIL-STD-6866 & ASTM E- 1417. Article No. 127.700.001 WTP - 1 Article No. 127.700.002 WTP-2 Test panel PSM-5 Present test panel is used for testing the penetrant process in whole. Test-panel PSM-5 is rectangular,10х15cm, width 2,3mm, made from stainless steel. The chromium-plated strip on the side contains 5 crack patterns. The raised, circular or star-shaped crack patterns are arranged according to their sizes. The biggest defect becomes visual after low-sensitive penetrant`s treatment. The smallest defect can hardly be seen even after application of highly sensitive penetrants. There are no two identical panels. The crack pattern differs from one panel to another. Test panel is designed in two models. Both models are designed in accordance with specification Pratt- Whitney P/N TAM 146040. The panel is not to be used for detecting the sensitivity of penetrant’s system. Indication of cracks by use of FP903 & D70 Article No. 127.800.000 KDS-Test panel Twin KDS Panel, with the cracked sections side by side, facilitate quick and accurate determination of relative defect visibility. Twin KDS Panel, with the grit blasted sections side by side, make fluorescent background comparison simple. Twin KDS Panel comes in two models. Model WW for use with Method A water washable penetrants. Model PE for use with Method B,C,D nonwater-washable penetrants. The difference between two models is in crack size. Model WW cracks range from 1/22 до 1/6 inches while Model PE cracks range from 1/64 to 1/11inches. Twin KDS PE Twin KDS WW Article No. 127.700.004 Article No. 127.700.003 Comparator UTE-3 Designed for right determination of ultraviolet radiation intensity at workplace if using fluorescent penetrants. Used to compare size of pores and comparison board of optical probes with text according to Jäger 1 and Jäger 2. Article No. 127.850.000 9
Page 1 and 2: Non destructive Testing testing Ges
Page 3 and 4: Contents Penetrant testing Dye pene
Page 5 and 6: Contrast (red-white) method. Areas
Page 7: Procedure of fluorescent penetrant
Page 11 and 12: Hand magnetizing tools SERIE HANSA-
Page 13 and 14: Stationary Magnetic Devices Defecto
Page 15 and 16: magnification: 140 175 175 175 175
Page 17 and 18: Magnetic particle testing by means
Page 19 and 20: Reference Blocks/Field Indicators R
Page 21 and 22: Ultraviolet sources • Stationary
Page 23 and 24: • Ultraviolet-LED lamps “Achiev
Page 25 and 26: • Hydrogen leak detectors The con
Page 27 and 28: Fluorescent concentrate for detecti
Page 29 and 30: Format cm Film type NIF - non inter
Page 31 and 32: • Accessories Artikel Nr. 241.002
Page 33 and 34: Accessories • Calibration Blocks
Page 35 and 36: Telescopic magnet Article No. 810.0
Page 37 and 38: HELLING DYKEM ® TEXPEN ® AND HELL
Page 39 and 40: HELLING HIGH TEMPERATURE MARKERS Th
Page 41 and 42: Delivery program Penetrant testing
Page 43: HELLING GmbH • Spökerdamm 2 •

Non destructive testing

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