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“A Stitch in Time...”

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Whether you test monthly, twice a year, or once a year depends upon the<br />

type, location, and importance of the equipment. For example, a small<br />

pump motor or a short control cable may be vital to a process <strong>in</strong> your plant.<br />

Experience is the best teacher <strong>in</strong> sett<strong>in</strong>g up the scheduled periods for your<br />

equipment.<br />

You should make these periodic tests <strong>in</strong> the same way each time. That is,<br />

with the same test connections and with the same test voltage applied for<br />

the same length of time. Also you should make tests at about the same<br />

temperature, or correct them to the same temperature. A record of the<br />

relative humidity near the equipment at the time of the test is also helpful<br />

<strong>in</strong> evaluat<strong>in</strong>g the read<strong>in</strong>g and trend. Later sections cover temperature<br />

correction and humidity effects.<br />

In summary, here are some general observations about how you can <strong>in</strong>terpret<br />

periodic <strong>in</strong>sulation resistance tests, and what you should do with the result:<br />

Condition<br />

(a) Fair to high values<br />

and well ma<strong>in</strong>ta<strong>in</strong>ed.<br />

(b) Fair to high values,<br />

but show<strong>in</strong>g a<br />

constant tendency<br />

towards lower values.<br />

(c) Low but well ma<strong>in</strong>ta<strong>in</strong>ed.<br />

What To Do<br />

no cause for concern.<br />

locate and remedy the cause and<br />

check the downward trend.<br />

Condition is probably all right, but<br />

cause of low values should be<br />

checked.<br />

(d) So low as to be unsafe.<br />

(e) Fair or high values,<br />

previously well<br />

ma<strong>in</strong>ta<strong>in</strong>ed but show<strong>in</strong>g<br />

sudden lower<strong>in</strong>g.<br />

Clean, dry out, or otherwise raise the<br />

values before plac<strong>in</strong>g equipment <strong>in</strong><br />

service. (Test wet equipment while<br />

dry<strong>in</strong>g out.)<br />

Make tests at frequent <strong>in</strong>tervals until<br />

the cause of low values is located<br />

and remedied; or until the values<br />

have become steady at a lower<br />

level but safe for operation; or until<br />

values become so low that it is unsafe<br />

to keep the equipment <strong>in</strong> operation.<br />

A STITCH IN TIME

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