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A New Way of Flight Training… - American Bonanza Society

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www.bonanza.org<br />

With the cowl flaps open, the two legs <strong>of</strong> the U-shaped<br />

pipe are fitted over the tailpipes, as shown in Figure 1.<br />

Warm air is directed through the tailpipes into the exhaust<br />

stack manifold and thence into the cylinders. Warming<br />

the exhaust manifold also transfers heat to the cylinders.<br />

Furthermore, notice that the 4-inch pipe is larger in dia -<br />

meter than the tail pipe. Hence, warm air flows into the<br />

bottom <strong>of</strong> the engine compartment, which warms the oil<br />

sump and the bottom <strong>of</strong> the case.<br />

The most difficult part to construct is the adapter for the<br />

heater. One sample is shown in Figure 2. The basic retangular<br />

box to which the transition to the circular pipe is fitted<br />

is constructed from a single sheet <strong>of</strong> light galvanized steel<br />

or aluminum. The transition from the heater outlet to the<br />

4-inch pipe is made with what is called a duct transition,<br />

or a side transition. The particular one needed depends on<br />

the heater used. They are available from HVAC supply<br />

houses or sometimes home stores.<br />

With a cowl blanket, the system raises the cylinder<br />

temperature about 10° F in 30 minutes to an hour depending<br />

on the hangar air temperature. If the aircraft is parked<br />

on the ramp and there is any wind it takes considerably<br />

longer. If an early morning flight is anticipated, with a<br />

timer used on the electrical supply, the heater can be set<br />

up the day before and the aircraft ready to preflight when<br />

you arrive at the airport.<br />

One word <strong>of</strong> caution: Make sure that the heater is placed<br />

well in front <strong>of</strong> the wing and away from the fuel drains. That<br />

is the reason for the flexible metal pipe. The system has<br />

been used for a number <strong>of</strong> years on both a Model 33 and<br />

a Model 36 fitted with IO-520 and IO-550 engines.<br />

Dave Rogers is a pr<strong>of</strong>essor emeritus at the U.S. Naval Academy<br />

and a highly accomplished aeronautical engineer, author and<br />

educator. He owns an E33A <strong>Bonanza</strong>. www.nar-associates.com<br />

Hampton Aviation, Inc.<br />

Est.1965<br />

• Structural Repairs<br />

• Insurance Approved<br />

• Control Surfaces<br />

• Nationwide Service<br />

• Engine Tear-downs<br />

• Inspections<br />

• Repair Estimates<br />

• Trucking or Ferrying<br />

phone:<br />

479.394.5290<br />

fax:<br />

479.394.0506<br />

www.hamptonaviation.com<br />

Volume 12 • Number 1 AMERICAN BONANZA SOCIETY 35

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