SECTION 1: 2007-2012 BIG TWINS - S&S Cycle
SECTION 1: 2007-2012 BIG TWINS - S&S Cycle
SECTION 1: 2007-2012 BIG TWINS - S&S Cycle
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S e ction 1:<br />
S&S ®<br />
Parts for<br />
Twin Cam 96 /103 <br />
<strong>2007</strong>-<strong>2012</strong><br />
Parts for<br />
Twin Cam 88 ®<br />
1999-2006<br />
Parts for<br />
Evolution ®<br />
1984-1999<br />
Parts for<br />
Sportster ® & Buell ®<br />
1986-<strong>2012</strong><br />
Parts for<br />
Vintage Engines<br />
1926-1984<br />
Parts for<br />
X-Wedge®<br />
<strong>2007</strong>-<strong>2012</strong><br />
Parts for<br />
Victory®, Off-road<br />
& Metric<br />
Racing<br />
Products<br />
Tools & Shop<br />
Supplies<br />
Dealer Services<br />
& Promo Items<br />
Warranty &<br />
Company Policy<br />
OEM Cross Reference<br />
Appendix & Index<br />
1-64<br />
REPLACEMENT<br />
PARTS<br />
Order toll free 866-244-2673<br />
<strong>2007</strong>-<strong>2012</strong> <strong>BIG</strong> <strong>TWINS</strong><br />
Cylinder Heads Replacement Parts<br />
for 1999-up Big Twin Engines<br />
1. Cylinder head (See page starting on 1-35)<br />
2. Valve<br />
All S&S heads with 89cc chamber<br />
Intake<br />
2.000" diameter...................... 90-2000<br />
2.000" diameter + .085" ..................90-2004<br />
Exhaust<br />
1.605" diameter...................... 90-2001<br />
All S&S heads with 79cc chamber<br />
Intake – 1.940" diameter ................90-2025<br />
Exhaust – 1.575" diameter ...............90-2026<br />
3. Valve seat<br />
All S&S heads with 89cc chamber<br />
Intake - 2.000" diameter. USA 1,2,3 TÜV 1,4,5,6,790-2002<br />
Exhaust - 1.605" diameter. USA 1,2,3 TÜV 1,2,4,5,6,790-2003<br />
All S&S heads with 79cc chamber<br />
Intake - 1.940" diameter ..................90-2027<br />
Exhaust - 1.575" diameter .................90-2028<br />
4. Valve guide - Intake or Exhaust<br />
Standard<br />
(H-D® #18112-92).<br />
+.001" (H-D® #18130-83C) ............<br />
USA USA 1,2,3<br />
TÜV 1,2,4,5,6,7 90-2210<br />
USA<br />
90-2211<br />
+.002" (H-D® #18133-83A)............<br />
USA<br />
90-2212<br />
+.003" (H-D® #18131-83C)............<br />
USA<br />
90-2213<br />
+.030" ..............................<br />
USA<br />
90-2219<br />
5. Valve spring shim<br />
.015" (each) .............................90-2086<br />
5 pack .......................................50-7161<br />
.030" (each) .............................90-2087<br />
5 pack .......................................90-2198<br />
6. Bottom Collar (each) .... USA TÜV 1,2,3 4,5,6 90-2052<br />
4 pack .......................................90-2488<br />
7. Valve guide seal - intake or exhaust (H-D® #18001-83B)<br />
(Not included in valve spring kit)<br />
each ...........................<br />
USA<br />
90-2008<br />
USA<br />
8 pack ................................ 90-2158<br />
8. Outer Spring ........ USA TÜV 1,2,3 1,2,4,5,6,7 90-2050<br />
9. Middle Spring....... USA TÜV 1,2,3 1,2,4,5,6,7 90-2049<br />
10. Inner Spring.......... USA TÜV 1,2,3 4,5,6 90-2048<br />
11. Top Collar<br />
Steel (each)......................... 90-2051-S<br />
4 pack .......................................90-2486<br />
Titanium (each) ....................... 90-2046<br />
4 pack .......................................90-2487<br />
12. Keeper, valve spring, intake/exhaust<br />
each .............................. 90-2094-S<br />
8 pack .......................................50-7166<br />
13. Valve spring kit<br />
.640" lift - steel top collar .................90-2077<br />
.640" lift - titanium top collars ............90-2078<br />
14. Head bolt assembly – (8 Required)<br />
(Includes head bolt washer)<br />
88", 95", 96", 100", 107" & 111" ...........93-3030<br />
116", 117" .................................93-3037<br />
15. Head bolt washer<br />
.100" (each).................................50-7088<br />
5 pack .......................................50-7096<br />
.250" (each).................................50-7091<br />
10 pack ......................................50-7095<br />
16. Exhaust port stud (H-D® #16715-83) (each). . 50-0493<br />
5 pack .......................................50-1028<br />
17. Lock washer - 5⁄16" (H-D® #7041) ............50-7032<br />
18. Nut, flanged - 5⁄16" -24 (H-D® #7593)<br />
Zinc (each) ................................50-5025-S<br />
2 pack .................................... 50-5025-2<br />
5 pack .......................................50-1001<br />
Chrome (each) ............................50-5030-S<br />
2 pack .................................... 50-5030-2<br />
19. Exhaust pipe gasket, tapered (H-D® #65324-83A)<br />
each ........................................106-5029<br />
10 pack ......................................93-1072<br />
20. Intake manifold (See page 1-57)<br />
21. Manifold mounting screw<br />
SH - 5⁄16"-18 x 3⁄4" (H-D® #3275) (each) .... 50-0302-S<br />
10 pack ......................................50-0302<br />
SH - 5⁄16"-18 x 1". ..................... 50-0101<br />
HH - 5⁄16"-18 x 1" (H-D® #3987) (each). ...... 50-0108<br />
20 pack ......................................50-0155<br />
22. Flat washer - 5⁄16" (H-D® #6016). .......... 50-7034<br />
23. Manifold mounting flange<br />
USA<br />
Front (H-D® #27009-86A) (each). ....... 16-0232<br />
USA<br />
5 pack ............................... 16-0600<br />
USA<br />
Rear (H-D®#27010-86A) (each). ....... 16-0233<br />
USA<br />
5 pack ................................ 16-0601<br />
Set (Front & Rear) .................. 106-3516<br />
24. Manifold o-ring<br />
For S&S heads (each). .................. 16-0235<br />
10 pack ......................................16-0243<br />
For Stock heads (H-D® #26992-99, 26995-86A)<br />
each ......................................16-0236<br />
10 pack ...................................16-0243<br />
25. Head gasket<br />
For Stock Bolt Pattern<br />
33⁄4" x .043" Graphite (each). ........ 93-1045-S<br />
10 pack ...................................93-1060<br />
37/8"/3.927" x .030" Layered Steel (2 pack). 900-0216<br />
37/8"/3.927" x .045" Layered Steel (each).. 106-3714<br />
10 pack ..................................900-0218<br />
4" x .043" Graphite (each) .......... 93-1043-S<br />
10 pack ...................................93-1058<br />
41/8" x .043" Layered Steel (each)..... 93-1091-S<br />
41/8" x .030" Layered Steel (2 pack) .... 900-0217<br />
For S&S Bores<br />
41/8" x .043" Graphite (each). ........ 93-1047-S<br />
10 pack ...................................93-1073<br />
41/8" x .045" Copper (each). ......... 93-1079-S<br />
10 pack ...................................93-1080<br />
43/8" x .045" Copper (Set of Two) ........ 93-1081<br />
26. Alignment dowel, base and head (H-D® #16595-99A)<br />
each ......................................... 50-8177<br />
4 pack .................................... 50-8177-4<br />
10 pack ......................................50-8179<br />
27. Alignment dowel o-ring – Base (all bore sizes)<br />
S&S heads 33⁄4" bore only (H-D® #11105, 11275)<br />
each .........................................50-8008<br />
10 pack ......................................50-8078<br />
28. Plug, HH - 14mm (each). ............... 90-4916<br />
2 pack .................................... 90-4916-2<br />
29. Washer, compression - 14mm<br />
507" x .705" x .047" (each). ............. 50-7094<br />
10 pack ......................................50-7102<br />
30. Head mount bolt - 3⁄8"-16 x 11⁄4" (H-D® #4716W)<br />
each ...................... USA TÜV 1,2,3 1,4,5,6 50-0168<br />
10 Pack .....................................106-3063<br />
31. Flat washer - 3⁄8" (H-D® #6019)<br />
each ...................... USA TÜV 1,2,3 1,3,5,6 50-7051<br />
10 pack .....................................106-3064<br />
32. Vent hose fitting, (For 41/8" Bore Only)<br />
Front, 1⁄16"-27 pipe .......<br />
USA 3<br />
TÜV 1,2,6,7 50-8117<br />
Rear, 1⁄8"-27 pipe. ... USA TÜV 1,2,3 1,2,3,4,5,6,7 50-8115<br />
33. Check Valve (For 41/8" Bore Only)....<br />
TÜV 2 50-8122<br />
34. Base Gaskets<br />
For S&S Bores<br />
43/8" x .018" Graphite (2 pack) ............93-1082<br />
41/8" x .018" Graphite (each) ...........93-1048-S<br />
4" x .018" Graphite (each) .............93-1050-S<br />
For Stock Bolt Pattern<br />
41/8" x .018" Graphite (each) ...........93-1092-S<br />
35. Base O-ring (Used for early S&S bores)<br />
4" x .103" (each) ............................50-8049<br />
35/8" or 31/2" x.103" (each) ..................50-8048<br />
.585" Lift Dual VAlve Springs<br />
36. Valve spring shim<br />
For 1999-’04 bt<br />
.015" (each). ..................... 90-2086<br />
5 pack ........................50-7161<br />
.030" (each). ..................... 90-2087<br />
5 pack ........................90-2198<br />
For 2005-’12 bt<br />
.015” (each) .................... 500-0013<br />
.030” (each) .................... 500-0014<br />
37. Collar, bottom, steel ............ 900-0414<br />
38. Seal, valve guide<br />
1999-’04 bt. ..................... 90-2008<br />
2005-’12 bt. ................... 106-5688<br />
39. Spring, outer ...................... 90-2050<br />
40. Spring, middle ....................90-2049<br />
41. Collar, top, steel. ...............90-2065-S<br />
42. Valve keeper<br />
1999-'04 bt (each). ..............90-2094-S<br />
8 pack ........................50-7166<br />
2005-’12 bt (each). .............. 106-5692<br />
43. Valve spring kit, .585" lift Dual<br />
1999-'04 bt ..................... 90-2277<br />
2005-’12 bt. ................... 900-0420<br />
.650" Lift Sidewinder® VAlve Springs<br />
44. Valve Spring Shim<br />
.015" (each). ................... 500-0013<br />
.030" (each). ................... 500-0014<br />
45. Collar, Bottom, Steel (each). ...... 106-5691<br />
46. Seal,Valve Guide<br />
1999-'04, 5/16. ...................90-2008*<br />
2005-'12, 7mm ................ 106-5688<br />
47. Spring, Valve .650" ............. 106-5689<br />
48. Collar, Top, Steel. ............... 106-5690<br />
49. Valve Keeper<br />
1999-'04 (each). ................90-2094-S<br />
8 pack ........................... 50-7166<br />
2005-'12 (each). ................ 106-5692<br />
50. Valve spring kit<br />
.650" lift Sidewinder®<br />
1999-'04. ..................... 900-0050<br />
2005-'12. ..................... 106-5909<br />
*Not included in valve spring kit.
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