S e ction 1: S&S ® Parts for Twin Cam 96 /103 <strong>2007</strong>-<strong>2012</strong> Parts for Twin Cam 88 ® 1999-2006 Parts for Evolution ® 1984-1999 Parts for Sportster ® & Buell ® 1986-<strong>2012</strong> Parts for Vintage Engines 1926-1984 Parts for X-Wedge® <strong>2007</strong>-<strong>2012</strong> Parts for Victory®, Off-road & Metric Racing Products Tools & Shop Supplies Dealer Services & Promo Items Warranty & Company Policy OEM Cross Reference Appendix & Index 1-64 REPLACEMENT PARTS Order toll free 866-244-2673 <strong>2007</strong>-<strong>2012</strong> <strong>BIG</strong> <strong>TWINS</strong> Cylinder Heads Replacement Parts for 1999-up Big Twin Engines 1. Cylinder head (See page starting on 1-35) 2. Valve All S&S heads with 89cc chamber Intake 2.000" diameter...................... 90-2000 2.000" diameter + .085" ..................90-2004 Exhaust 1.605" diameter...................... 90-2001 All S&S heads with 79cc chamber Intake – 1.940" diameter ................90-2025 Exhaust – 1.575" diameter ...............90-2026 3. Valve seat All S&S heads with 89cc chamber Intake - 2.000" diameter. USA 1,2,3 TÜV 1,4,5,6,790-2002 Exhaust - 1.605" diameter. USA 1,2,3 TÜV 1,2,4,5,6,790-2003 All S&S heads with 79cc chamber Intake - 1.940" diameter ..................90-2027 Exhaust - 1.575" diameter .................90-2028 4. Valve guide - Intake or Exhaust Standard (H-D® #18112-92). +.001" (H-D® #18130-83C) ............ USA USA 1,2,3 TÜV 1,2,4,5,6,7 90-2210 USA 90-2211 +.002" (H-D® #18133-83A)............ USA 90-2212 +.003" (H-D® #18131-83C)............ USA 90-2213 +.030" .............................. USA 90-2219 5. Valve spring shim .015" (each) .............................90-2086 5 pack .......................................50-7161 .030" (each) .............................90-2087 5 pack .......................................90-2198 6. Bottom Collar (each) .... USA TÜV 1,2,3 4,5,6 90-2052 4 pack .......................................90-2488 7. Valve guide seal - intake or exhaust (H-D® #18001-83B) (Not included in valve spring kit) each ........................... USA 90-2008 USA 8 pack ................................ 90-2158 8. Outer Spring ........ USA TÜV 1,2,3 1,2,4,5,6,7 90-2050 9. Middle Spring....... USA TÜV 1,2,3 1,2,4,5,6,7 90-2049 10. Inner Spring.......... USA TÜV 1,2,3 4,5,6 90-2048 11. Top Collar Steel (each)......................... 90-2051-S 4 pack .......................................90-2486 Titanium (each) ....................... 90-2046 4 pack .......................................90-2487 12. Keeper, valve spring, intake/exhaust each .............................. 90-2094-S 8 pack .......................................50-7166 13. Valve spring kit .640" lift - steel top collar .................90-2077 .640" lift - titanium top collars ............90-2078 14. Head bolt assembly – (8 Required) (Includes head bolt washer) 88", 95", 96", 100", 107" & 111" ...........93-3030 116", 117" .................................93-3037 15. Head bolt washer .100" (each).................................50-7088 5 pack .......................................50-7096 .250" (each).................................50-7091 10 pack ......................................50-7095 16. Exhaust port stud (H-D® #16715-83) (each). . 50-0493 5 pack .......................................50-1028 17. Lock washer - 5⁄16" (H-D® #7041) ............50-7032 18. Nut, flanged - 5⁄16" -24 (H-D® #7593) Zinc (each) ................................50-5025-S 2 pack .................................... 50-5025-2 5 pack .......................................50-1001 Chrome (each) ............................50-5030-S 2 pack .................................... 50-5030-2 19. Exhaust pipe gasket, tapered (H-D® #65324-83A) each ........................................106-5029 10 pack ......................................93-1072 20. Intake manifold (See page 1-57) 21. Manifold mounting screw SH - 5⁄16"-18 x 3⁄4" (H-D® #3275) (each) .... 50-0302-S 10 pack ......................................50-0302 SH - 5⁄16"-18 x 1". ..................... 50-0101 HH - 5⁄16"-18 x 1" (H-D® #3987) (each). ...... 50-0108 20 pack ......................................50-0155 22. Flat washer - 5⁄16" (H-D® #6016). .......... 50-7034 23. Manifold mounting flange USA Front (H-D® #27009-86A) (each). ....... 16-0232 USA 5 pack ............................... 16-0600 USA Rear (H-D®#27010-86A) (each). ....... 16-0233 USA 5 pack ................................ 16-0601 Set (Front & Rear) .................. 106-3516 24. Manifold o-ring For S&S heads (each). .................. 16-0235 10 pack ......................................16-0243 For Stock heads (H-D® #26992-99, 26995-86A) each ......................................16-0236 10 pack ...................................16-0243 25. Head gasket For Stock Bolt Pattern 33⁄4" x .043" Graphite (each). ........ 93-1045-S 10 pack ...................................93-1060 37/8"/3.927" x .030" Layered Steel (2 pack). 900-0216 37/8"/3.927" x .045" Layered Steel (each).. 106-3714 10 pack ..................................900-0218 4" x .043" Graphite (each) .......... 93-1043-S 10 pack ...................................93-1058 41/8" x .043" Layered Steel (each)..... 93-1091-S 41/8" x .030" Layered Steel (2 pack) .... 900-0217 For S&S Bores 41/8" x .043" Graphite (each). ........ 93-1047-S 10 pack ...................................93-1073 41/8" x .045" Copper (each). ......... 93-1079-S 10 pack ...................................93-1080 43/8" x .045" Copper (Set of Two) ........ 93-1081 26. Alignment dowel, base and head (H-D® #16595-99A) each ......................................... 50-8177 4 pack .................................... 50-8177-4 10 pack ......................................50-8179 27. Alignment dowel o-ring – Base (all bore sizes) S&S heads 33⁄4" bore only (H-D® #11105, 11275) each .........................................50-8008 10 pack ......................................50-8078 28. Plug, HH - 14mm (each). ............... 90-4916 2 pack .................................... 90-4916-2 29. Washer, compression - 14mm 507" x .705" x .047" (each). ............. 50-7094 10 pack ......................................50-7102 30. Head mount bolt - 3⁄8"-16 x 11⁄4" (H-D® #4716W) each ...................... USA TÜV 1,2,3 1,4,5,6 50-0168 10 Pack .....................................106-3063 31. Flat washer - 3⁄8" (H-D® #6019) each ...................... USA TÜV 1,2,3 1,3,5,6 50-7051 10 pack .....................................106-3064 32. Vent hose fitting, (For 41/8" Bore Only) Front, 1⁄16"-27 pipe ....... USA 3 TÜV 1,2,6,7 50-8117 Rear, 1⁄8"-27 pipe. ... USA TÜV 1,2,3 1,2,3,4,5,6,7 50-8115 33. Check Valve (For 41/8" Bore Only).... TÜV 2 50-8122 34. Base Gaskets For S&S Bores 43/8" x .018" Graphite (2 pack) ............93-1082 41/8" x .018" Graphite (each) ...........93-1048-S 4" x .018" Graphite (each) .............93-1050-S For Stock Bolt Pattern 41/8" x .018" Graphite (each) ...........93-1092-S 35. Base O-ring (Used for early S&S bores) 4" x .103" (each) ............................50-8049 35/8" or 31/2" x.103" (each) ..................50-8048 .585" Lift Dual VAlve Springs 36. Valve spring shim For 1999-’04 bt .015" (each). ..................... 90-2086 5 pack ........................50-7161 .030" (each). ..................... 90-2087 5 pack ........................90-2198 For 2005-’12 bt .015” (each) .................... 500-0013 .030” (each) .................... 500-0014 37. Collar, bottom, steel ............ 900-0414 38. Seal, valve guide 1999-’04 bt. ..................... 90-2008 2005-’12 bt. ................... 106-5688 39. Spring, outer ...................... 90-2050 40. Spring, middle ....................90-2049 41. Collar, top, steel. ...............90-2065-S 42. Valve keeper 1999-'04 bt (each). ..............90-2094-S 8 pack ........................50-7166 2005-’12 bt (each). .............. 106-5692 43. Valve spring kit, .585" lift Dual 1999-'04 bt ..................... 90-2277 2005-’12 bt. ................... 900-0420 .650" Lift Sidewinder® VAlve Springs 44. Valve Spring Shim .015" (each). ................... 500-0013 .030" (each). ................... 500-0014 45. Collar, Bottom, Steel (each). ...... 106-5691 46. Seal,Valve Guide 1999-'04, 5/16. ...................90-2008* 2005-'12, 7mm ................ 106-5688 47. Spring, Valve .650" ............. 106-5689 48. Collar, Top, Steel. ............... 106-5690 49. Valve Keeper 1999-'04 (each). ................90-2094-S 8 pack ........................... 50-7166 2005-'12 (each). ................ 106-5692 50. Valve spring kit .650" lift Sidewinder® 1999-'04. ..................... 900-0050 2005-'12. ..................... 106-5909 *Not included in valve spring kit.
<strong>2007</strong>-<strong>2012</strong> <strong>BIG</strong> <strong>TWINS</strong> Continued – S&S® Cylinder Heads Replacement Parts for 1999-up Big Twin Engines Top End Rebuild Gasket Kits For S&S® Engines For Big Twins S&S Engine Family Year Group Bore Size Part No. T-Series 1999-up S&S 43/8" 90-9511* T-Series 1999-up S&S 41/8" 90-9506 USA TÜV 3 6 T-Series 1999-up 41/8" Stock Cases 90-9510 T-Series 1999-up 4" 90-9505 T-Series 1999-up 37/8" 90-9504 Kits include: Intake and exhaust seals, head & base gaskets, o-rings, pushrod o-rings, and valve guide seals. * Does not include intake seals. REPLACEMENT PARTS Parts for Twin Cam 96 /103 <strong>2007</strong>-<strong>2012</strong> Parts for Twin Cam 88 ® 1999-2006 Parts for Evolution ® 1984-1999 28 13 10 12 11 .585" Lift Dual VAlve Springs 42 41 Parts for Sportster ® & Buell ® 1986-<strong>2012</strong> 33 21 32 19 18 29 17 16 30 31 4 7 6 5 15 8 9 14 43 40 39 38 37 36 .650" Lift Sidewinder® VAlve Springs 49 48 Parts for Vintage Engines 1926-1984 Parts for X-Wedge® <strong>2007</strong>-<strong>2012</strong> Parts for Victory®, Off-road & Metric 1 50 47 Racing Products 24 46 20 21 22 23 3 27 26 45 44 Tools & Shop Supplies 2 25 Dealer Services & Promo Items Warranty & Company Policy 34 35 NOTE: All reference to H-D® part numbers is for identification purposes only. We in no way are implying that any of S&S <strong>Cycle</strong>’s products are original equipment parts or that they are equivalent to the corresponding H-D® part number shown. Visit us at www.sscycle.com OEM Cross Reference Appendix & Index 1-65
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