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Introduction...........................................................................................................................................................................4<br />
• The <strong>Trilogiq</strong> Group...........................................................................................................................................6<br />
• In-house production..........................................................................................................................................7<br />
• Global presence ...............................................................................................................................................8<br />
• Our customers..................................................................................................................................................12<br />
Philosophy of Lean Manufacturing .................................................................................................................14<br />
• History ..................................................................................................................................................................16<br />
• The 7 mudas ....................................................................................................................................................17<br />
• Priority on line side productivity ............................................................................................................18<br />
• The new logistics: at the service of the work station ...............................................................19<br />
• The Kaizen attitude.......................................................................................................................................20<br />
• LeanTek ® : the Kaizen system ...................................................................................................................21<br />
• Lean-Manufacturing Objectives.............................................................................................................22<br />
The main LeanTek ® applications........................................................................................................................26<br />
• Special flow racks ........................................................................................................................................28<br />
• Trolleys..................................................................................................................................................................32<br />
• Service trolleys ................................................................................................................................................35<br />
• Workstations .....................................................................................................................................................37<br />
• Lean Manufacturing supermarkets .......................................................................................................40<br />
• Kaizen in practice.........................................................................................................................................44<br />
Delivery options.............................................................................................................................................................46<br />
• Bulk components ............................................................................................................................................48<br />
• Series production...........................................................................................................................................49<br />
• The Hoshin truck.............................................................................................................................................50<br />
• The rack kit........................................................................................................................................................51<br />
<strong>Trilogiq</strong> services .............................................................................................................................................................52<br />
• The web site: www.trilogiq.com..........................................................................................................54<br />
• Kaizen seminars .............................................................................................................................................55<br />
• Computer-Aided Design ............................................................................................................................56<br />
• Computer-Aided prototype design at our TechCenters...........................................................60<br />
• The LeanTek ® assembly school ..............................................................................................................61<br />
LeanTek ® components and their uses ............................................................................................................62<br />
• Tubes .....................................................................................................................................................................64<br />
• Connector joints .............................................................................................................................................74<br />
• Multifunction connectors ............................................................................................................................92<br />
• Roller tracks and conveyor systems .................................................................................................104<br />
• Accessories ....................................................................................................................................................114<br />
• Embases Metal-Base ® ..............................................................................................................................135<br />
• Fastenings .......................................................................................................................................................138<br />
<strong>Trilogiq</strong> AGC MOVE ..............................................................................................................................................144<br />
• Flexible design AGC ...............................................................................................................................145<br />
• The customised AGC...............................................................................................................................150<br />
• Main components ......................................................................................................................................151<br />
• Characteristics..............................................................................................................................................153<br />
• Product range ...............................................................................................................................................154<br />
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• Stopping distance ......................................................................................................................................155<br />
• Accessories ....................................................................................................................................................156<br />
Help with assembly..................................................................................................................................................158<br />
• The 4 golden rules of assembly ........................................................................................................160<br />
• Rules for cutting tubes and roller tracks.........................................................................................164<br />
• The stages in assembling a mobile flow rack ..........................................................................166<br />
• Constructing a Metal-Base ® base.....................................................................................................167<br />
• Reinforcing applications - Diagonal bracing.............................................................................168<br />
• Special shapes ............................................................................................................................................169<br />
• Tube doubling...............................................................................................................................................169<br />
Functional Guide .......................................................................................................................................................170<br />
• Ergonomic picking units .........................................................................................................................172<br />
• Reinforced metal bases ..........................................................................................................................174<br />
• Small trains and wagons.......................................................................................................................176<br />
• Self tracking bases ....................................................................................................................................177<br />
• The shooters...................................................................................................................................................181<br />
• Tubular bases................................................................................................................................................182<br />
• Curved tubes.................................................................................................................................................182<br />
• Guides ..............................................................................................................................................................183<br />
• Corner racks (bends)................................................................................................................................185<br />
• Rapid level adjustment for flow racks ............................................................................................186<br />
• Automatic return system ..........................................................................................................................187<br />
• Returning empty containers...................................................................................................................188<br />
• Dynamic conveyors...................................................................................................................................189<br />
• Panel fitting ....................................................................................................................................................196<br />
• Fasteners..........................................................................................................................................................197<br />
Technical specifications.........................................................................................................................................198<br />
• Load characteristics of connector joints ........................................................................................200<br />
• Tube deflection.............................................................................................................................................202<br />
• Tube strength .................................................................................................................................................203<br />
• Roller track strength ...................................................................................................................................205<br />
Index ...................................................................................................................................................................................206
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